Gebruiksaanwijzing /service van het product G0740 van de fabrikant Grizzly
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M O D E L G0 7 40 1 4 " X 40 " HIGH - P R E CISION T OOL ROOM L A THE O WNER'S MANU AL ( For models manufactured since 1 1/ 1 2 ) COPYRIGHT © DECEMBER, 201 2 BY GRIZ ZL Y IND USTRIAL, IN C.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
T ab le of C onte nts INTRODUCTION ............................................... 3 Machine Description ...................................... 3 Contact Info.................................................... 3 Manual Accuracy ......................
Standard End Gear Configuration .................... 55 Alternate Configuration ..................................... 56 Threading ..................................................... 57 Headstock Threading Controls ......................... 57 Apron Threading Controls .
Model G07 40 (Mfg. Since 1 1 /1 2 ) -3- IN TRODUCT IO N M achi ne D escription We are proud to provide a high-quality owner’s manual with your new machine! We made every effort to be exact with the instruc- tions, specifications, drawings, and photographs contained inside.
-4- Mo del G07 40 (Mfg. Since 1 1 / 1 2) Figure 1. Identification. Id e ntification A. Headstock B. D1-5 Camlock MT#5 Spindle C. 3-Jaw Chuck 8" D. Chuck Guard w/Safety Switch E. Steady Rest F. Halogen Work Lamp G. Follow Rest H. 4-Way Tool Post I.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -5- D. Threading and Feed Charts: Displays the necessary configuration of the gearbox levers and end gears for different threading or feed- ing options. E. Gearbox Range Lever: Shifts the quick- change gearbox into low range, neutral, or high range.
-6- Model G 07 40 (Mfg. Sinc e 1 1 /1 2) Control Panel N. Coolant Flow Control Lever: Controls the flow of coolant from the nozzle. O. One-Shot Oiler: Draws oil from the apron res- ervoir to lubricate the carriage ways through various oil ports. P. Carriage Lock: Secures the carriage in place for greater rigidity when it should not move.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -7- Tailstock End Gears Y. Quill Handwheel: Moves the quill toward or away from the spindle. Z. Graduated Scale: Indicates quill movement in increments of 0.001" with one full revolu- tion equaling 0.100" of quill travel.
-8- Model G07 40 (Mfg. Since 1 1 /1 2 ) The information contained herein is deemed accurate as of 11/9/2012 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -9- The information contained herein is deemed accurate as of 11/9/2012 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
-1 0 - Mo del G07 40 (Mfg. Since 1 1 / 1 2) The information contained herein is deemed accurate as of 11/9/2012 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 11 - ELECTRICAL EQUIPMEN T INJURY RISKS. Y ou can be shoc ked, burned, or killed by touching live electric al com ponents or im properly grounded machiner y .
-12 - Mo del G07 40 (Mfg. Since 1 1 / 1 2) WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of work- piece control.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -13 - A d ditiona l Safet y for Met al L athe s SPEED RA TES. O perating the lathe at the wrong speed can cause nea rby pa r ts to break or the workpiece to c ome l oose, which will result in d an- gerous projectiles that could c ause se ve re impact injuries.
-14 - Mod el G07 40 (Mfg. Sin ce 1 1 /1 2 ) A d ditiona l Chuck Safet y ENT ANGLEMENT . En tanglement with a rota t- ing chuck can lead to death, amputation, broken bones, or other serious injur y .
Model G07 40 (Mfg. Since 1 1 /1 2 ) -15 - SECTI O N 2 : PO WER S UP P L Y Availability Before installing the machine, consider the avail- ability and proximity of the required p ow er supply circuit. If an e xisting circuit does not meet the requirements for this machine , a new circuit must be installed.
-1 6 - Mod el G07 40 (Mfg. Sinc e 1 1 /1 2) Extension Cords W e d o not re commend using an extension cord with this machine. If you must use an extension cord, only u se it if absolutely ne cessar y and only on a temporary basi s. Ex tension c ords cause voltage drop, which may damage electrical components and shorten mot or life .
Model G07 40 (Mfg. Since 1 1 /1 2 ) -17- This sub- section is only pro vided f or troubleshoot- ing. If you d iscov er during the T est Run ( Page 26 ) , that the la the will not operate , or that the spindle r uns back wards, the lathe may be wired out of phase .
-18 - Model G07 40 (Mfg. Since 1 1 /1 2 ) SE CTION 3 : SETUP Y our machine w as care fully packa ged for sa fe transpor tation. Remove the packaging mate rials from around your machine and ins pect it. If you disc ov er any damage, please call us immed iatel y at (5 7 0) 546 -9 66 3 for advice.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -19 - In v ent ory The following is a l ist of items shipped with you r machine. Bef ore beginning set up , la y these items out and inv entor y them.
-20 - M odel G07 4 0 (Mfg . Since 1 1 / 1 2) The unpainted sur faces of your machine are coated with a hea vy- dut y rust prev entativ e that pre ven ts c orrosion during shipment and stora ge. This rust preven tativ e works extremely well, but it will t ak e a little time to cl ean.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -2 1- Site Conside rations Figure 1 4 . Minimum working c learances. Keep Workpiece Loading Area Unobstructed Lathe Electrical Cabinet Wall 84" Min.
-2 2- Mod el G07 40 (Mfg. Sin ce 1 1 /1 2 ) Do not attempt to lift or mov e this lathe without using the proper lifting equipment ( su ch as forklif t or crane ) or the necessar y assi stance from other people.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -23 - 6. Attach the lifting straps to the power lifting equipment (see Figure 17 for an example). Power Lifting Equipment Lifting Straps Use Blocks to Space Straps Away from Control Rod, Feed Rod, Leadscrew & Prevent Bending During Lifting Hardwood Blocking Hardwood Blocking Figure 17 .
-24 - Model G 07 40 (Mfg. Sinc e 1 1 /1 2) — If using the included leveling pads (see Figure 19 ), place them under the six level- ing jack bolt locations, then adjust the bolts to level the lathe. Ass e mb ly With the ex ception of the handwheel handles, the lathe is ship ped fully assembled.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -25 - In additi on to the reservoirs, we also re commend that you lubricate all other points o n the machine at this time.
-26 - Mod el G07 40 (Mfg. Since 1 1 /1 2 ) 5. Make sure the power cord and wires have slack between the strain relief and terminal connections so that they do not bind, then tighten the strain relief to secure the cord. Note: The strain relief must be tightened against the outer jacket of the cord.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 2 7- 2. Clear away all tools and objects used during assembly, lubrication, and preparation. 3. Make sure that the chuck and jaws, if installed, are secure (refer to Chuck and Faceplate Mounting on Page 32 ). Note: If a chuck is not installed on the lathe, you do not need to install one for this test.
-28 - Model G 0 7 40 (Mfg. Since 1 1 /1 2 ) — When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises. — Investigate and correct strange or unusual noises or vibrations before operating the machine further.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -29 - 15. Stand away from all the exposed gears on the side of the headstock, and attempt to start spindle rotation. The spindle should not start. — If spindle rotation does start with the end cover removed, the safety switch is not operating correctly.
-30- M odel G07 40 (Mfg . Since 1 1 / 1 2) 4. Use the foot brake to stop spindle rotation, then run the lathe at 215 RPM for 10 minutes with the gearbox range lever on the head- stock in the L (low) position, and then run the lathe another 10 minutes with the lever in the H (high) position.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 31- SE CTION 4 : OP ERA TIONS Operati on Ov er vie w The purp ose of this ove r view is to provide the nov- ice machine operator with a basic understanding of how the machine is used during operation, so the machine c ontr ols / components disc ussed later in this manual are easier to understand.
- 3 2- Model G07 40 (Mfg. Since 1 1 /1 2 ) Ch uck & F acepla te Mo unting Installation & R e m ova l D ev i c e s Pre-Threaded Hole for Lifting Eye Way Slot Jaw Slot Plywood & 2x4 Chuck Cr.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -33- Chuck Installation Figure 31 . Inserting camlock studs into spindle cam holes. INCORRECT CORRECT Figure 32 . Cam line positioned between the "V" marks after the camlocks are fully tightened.
-34- Mod el G07 40 (Mfg. Sin ce 1 1 /1 2 ) Figure 34 . Registration mark locations. Camlock Spindle 2-Piece Direct Mount Camlock Chuck Marks for Chuck Reassembly Chuck Halves Spindle & Chuck Registration Marks Registration Marks Lightly stamp registration marks across the mating seams of chuck components .
Model G07 40 (Mfg. Since 1 1 /1 2 ) -35- This 3-jaw scroll-type chuck has an internal scroll-gear that moves all jaws in unison when a djusted with the chuck key. This chuck will hold cylindrical parts on-center with the axis of spindle rotation and can be rotated at high speeds if the workpiece is properly clamped and balanced.
-36- M odel G07 4 0 (Mfg . Since 1 1 / 1 2) Figure 38 . 4-jaw tightening sequence. 1 2 3 4 Workpiece Center Point Figure 39. Generic picture of non-cylindrical workpiece correctly mounted on the 4-jaw chuck.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 3 7- F ac e plate Figure 40 . Generic picture of workpiece clamped in a faceplate. Faceplate Non-Cylindrical Workpiece Clamp Ref er to the prior Chuck Installation and Chuck Re m ova l sections for instruct ions on installing or removing the faceplate .
-38- Mod el G07 40 (Mfg. Since 1 1 /1 2 ) Positioning Tailstock Figure 41 . Tailstock and quill lock levers in locked position. Quill Handwheel Quill Lock Lever Tailstock Lock Lever Ta i l s t o c k Figure 43 . Example photos of inserting tools with tangs into the tailstock.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -39- Removing Tooling Figure 44 . Drift key slot in the side of the quill. Offsetting Tailstock Drift Key Slot To install tooling in the tailstock: 1. With the tailstock locked in place, unlock the quill, then use the handwheel to extend it approximately 1".
- 40- M odel G07 40 (Mfg . Since 1 1 / 1 2) Turn CCW Turn CCW Turn CW Turn CW Figure 46 . Set screw adjustment in relation to tailstock movement. Figure 45 . Tailstock offset controls. Adjustment Set Screw (1 of 2) Offset Indicator Hex Bolt (1 of 2) Aligning Tailstock to Spindle Centerline 3.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 41 - Note: As long as this dead center remains in the chuck, the point of the center will remain true to the spindle centerline. The point will have to be refinished whenever the center is removed and then returned to the chuck.
- 4 2- Model G 07 40 (Mfg. Sinc e 1 1 /1 2) Figure 51 shows the MT #3 d ead c ente rs inc lud- ed with the lathe . In addition, an MT #5 – MT #3 tapered spindle sleev e is include d for mounting in the spindle.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -43- Removing Center from Spindle T o remov e the sleev e and center from the spindle, insert a pie ce of round bar stock or similar tool through the outboard end ( on the l eft side of the headstock ) .
-44- M odel G07 40 (Mfg . Since 1 1 / 1 2) Mounting Workpiece Between Centers 1. DISCONNECT LATHE FROM POWER! 2. Drill center holes in both ends of the workpiece. 3. Install a dead center in the spindle with a lathe dog and a chuck or faceplate, then install a live center or carbide-tipped dead center in the tailstock.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -45- The stea dy rest suppor ts long shafts and can be mount ed an yw here along the length o f the b e d way . F amiliari ze yourself with the steady rest com po- nents shown in Figure 56 to bette r understand it s operation .
- 46- M odel G07 4 0 (Mfg . Since 1 1 / 1 2) The follow rest mounts t o t he sadd le with two cap s crew s ( see Figure 58 ) . It is used on long, slender parts to prev ent w orkpiec e deflection fr om the pressure of the c utting tool during operation .
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 4 7- The four -wa y tool p ost is mounted on top of t he compoun d rest and a llows a maximum of four tools to be l oaded simultaneously .
-48 - Mod el G07 40 (Mfg. Sin ce 1 1 /1 2 ) Aligning Cutting Tool with Spindle Centerline For most operations, the cutting tool tip sh ould be aligned with the spindle centerline , as illustra ted in Figure 63 . There are a number of wa ys to chec k and align the cut ting tool to the sp indle centerline.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -49 - 3. Move the micrometer stop up to the carriage, use the graduated dial to fine tune the position, then retighten the cap screws loosened in Step 2 . 4. Verify that tooling will not make contact with the chuck, jaws, or other components.
-50 - M odel G07 4 0 (Mfg . Since 1 1 / 1 2) The handwheels shown in Figure 67 allow the operator to manually move the cutting tool. Carriage Handwheel The c arriage handwheel moves the carriage left or right along the bed. It has a gradua ted dial with 0.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 51- Setting Spindle Speed Selecting one of the 1 6 spindle speed s available is a comb ination of c onfiguring the t wo-sp eed motor switch, t he spindle range lev er , and the spindle spee d lev er shown in Figure 69 .
- 52- M odel G07 40 (Mfg . Since 1 1 / 1 2) Setting Spindle Speed of 1600 RPM 1. Make sure the spindle is completely stopped and the spindle lever is in the OFF (middle) position.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -53 - Power Feed Controls Use Figures 72 – 73 and the following des criptions to be come familiar with the loc ations and func - tions of t he controls that you will use to set up the correct power feed for you r operation.
-54- Model G07 4 0 (Mfg . Since 1 1 / 1 2) E. Feed Selection Lever: Directs the power feed to either the cross slide or the carriage. When the lever is down and the indent pin is pointing up, the cross slide is selected. Conversely, when the lever is up and the pin is pointing down, the carriage is selected.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -55 - 3. The configuration string of characters to the right of the selected feed rate ( LCS8W ) dis- plays the positions to set the feed controls for a feed rate of 0.
-56 - Mo del G07 4 0 (Mfg . Since 1 1 / 1 2) Alternate Configuration The alternate end gear configuration is used when cut ting modular or diame tral threa ds. The 5 7T end gear is positione d on the outside so that it meshes with the 44 T transposing gear instead of the 56T gear , as illustrat ed in Figure 77 .
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 5 7- The f ollowing subsec tions wil l describe how to use the threading controls and char ts to set u p the lathe for a t hrea ding o peration.
-58 - Model G 07 40 (Mfg. Sinc e 1 1 /1 2) Apron Threading Controls The half nut leve r engages the carriage with the leadscrew , which mov es the carriage and c utting tool along the length of the workpie ce for thread- ing operations ( see Figur e 80 ).
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 59 - Figure 84. Marks are selected on the dial for threading even TPI not divisible by 4. Non- Numbered Position 2,6,10,14, 18,22,26, 30,54 TPI Thread Dial Chart .
-6 0- Model G07 40 (Mfg. Since 1 1 /1 2 ) 1 ⁄ 4 or 3 ⁄ 4 Fractional TPI For TPI that hav e a 1 ⁄ 4 or 3 ⁄ 4 fraction, use position 1 on the thread dial ( see Figure 87 ). 2 7 ⁄ 8 TPI The thread dial is not u sed for 2 7 ⁄ 8 or metric threading, or diametral and mod ular pitches ( see Figure 88 ).
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 6 1- Alwa ys use hig h quality coolant and follow the manufacturer 's instr ucti ons for dilut ing. The quick ref erence table sh own in Figure 91 can help you select the appropriate fluid. Refer to Coolant System Se rvice on Pa ge 70 for detailed instruc tions on how to add or change fluid.
- 62- Mo del G07 40 (Mfg. Since 1 1 / 1 2) SE CTION 5 : A CCE SSORI E S ACCESSORIES order online at www.grizzly.com or call 1-800-523-4777 T239 62 — I SO 68 Moly- D M achine Oil, 5 gal.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -63 - Figure 95. G1070 Live Center Set. G1 070 — M T3 Live Center Set A super blend of quality and convenience , this live c ente r set of fers sev en interchangeable tips. High- quality needle bearings prolong tool life and spe cial tool steel body and tips are prec ision ground.
-64 - Model G07 40 (Mfg. Since 1 1 /1 2 ) SE CTION 6 : MAINTE NA NC E Schedu le Ongoing T o maintain a low risk of inj ur y and proper machine op eration , if you e ve r obser ve any of the items below , shut down the machine immediately and fix the problem before continuing operations : • Loose mounting bolts or fasteners.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -65- Lubrication Use t he schedule and information i n the char t below as a daily guide for lubrication tasks. W e recommend using Grizzly Mod el T23962 or T23963 lubric ants ( see Ac cessories, Pag e 6 2 ) for most of t he lubrication tasks.
- 66- Mo del G07 40 (Mfg. Since 1 1 / 1 2) To change the headstock oil: 1. DISCONNECT LATHE FROM POWER! 2. Remove the end gear cover. 3. Remove the V-belts so that oil does not get on them, necessitating their replacement (refer to the V-Belt subsection on Page 79 for detailed instructions).
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 6 7- Apron Oil Type .... Grizzly T23962 or ISO 68 Equivalent Oil Amount .......................................... 1.2 Quarts Check/Add Frequency ................................. Daily Change Frequency ..........
- 68- Mod el G07 40 (Mfg. Sinc e 1 1 /1 2) Longitudinal Leadscrew Oil Type .... Grizzly T23962 or ISO 68 Equivalent Oil Amount ......................................... As Needed Lubrication Frequency ................................. Daily Before lubricating the l ead sc rew , clean it first with mineral s pirits.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 69- End Gears Grease Type ............................................ NLGI#2 Frequency ............... Annually or When Changing The end gears, shown in Figur e 10 9 , should alwa ys hav e a thin c oat of heav y grease to minimiz e c orrosion, no ise, and wear .
-7 0 - Mo del G07 40 (Mfg. Since 1 1 / 1 2) The coolant system co ns i st s of a flu i d ta n k, pu m p, and flexible nozzle . The pump pulls fluid from the tank and sends it to the valv e, which controls the flow of coolant to the nozzle.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -7 1- To change the coolant: 1. Position the coolant nozzle over the back of the back splash so that it is pointing behind the lathe. 2. Place the 5-gallon bucket behind the lathe and under the coolant nozzle. If you are using the optional hose, connect it to the nozzle and place it in the bucket.
-7 2 - Model G07 40 (Mfg. Since 1 1 /1 2 ) 9. Slide the tank partially into the base and re- connect the fluid hose. Tip: Leave one or more magnets at the bot- tom of the tank to collect metal chips and make cleanup easier next time. This will also help keep small metal chips out of the pump.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -7 3 - Revie w the troubleshooting and procedures in this secti on if a problem dev elops with your machine. If you need replacement par ts or additional help with a pro cedure, call our T ec hnical Suppor t a t ( 57 0) 546 - 9663.
- 74 - Mod el G07 40 (Mfg. Sin ce 1 1 /1 2 ) Lathe Operation Sym ptom Possible Caus e P ossible Solution Entire machine vibrates upon startup and while running. 1. Workpiece is unbalanced. 2. Loose or damaged V-belt(s). 3. V-belt pulleys are not properly aligned.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -7 5 - Sym ptom Possible Caus e P ossible Solution Workpiece is tapered. 1. Headstock and tailstock are not properly aligned with each other. 1. Re-align the tailstock to the headstock spindle centerline (see Page 40 ).
-7 6 - Model G07 40 (Mfg. Since 1 1 /1 2 ) Backlash A djustm e nt Backlash is the amount of free pla y felt while changing rotation directions with the handwheel.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -7 7- The goal of adjusting the gib scre ws is to remove sloppiness or "play" from the way s without ov er - adjusting them to the point where they be come stif f and dif ficult to mov e.
-7 8 - Model G 07 40 (Mfg. Sinc e 1 1 /1 2) Note : R emov e the threa d dial body and the car - r iage lock clamp to ac cess the saddle gi b adjust- ment scr ew on the tailst ock side ( see Fig ur e 11 9 ). Figures 11 6 – 12 0 show the location of the adjust- ment screws for each gi b on this machine.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -7 9 - The c lamping pressure of the half nut is fully adjustable w i t h a gib that can be loosened or tight - ened by t wo set screws. Use this pro cedure to adjust the half nut if it becomes loose from wear , or it is too tight fo r your preferences.
-80 - Mod el G07 40 (Mfg. Sinc e 1 1 /1 2) 3. Adjust the hex nuts on the motor mount bolts shown in Figure 123 , until there is approximately 3 ⁄ 4 " deflection of the V-belts when moderate pressure is applied midway between the pulleys. 4. Firmly tighten the hex nuts to secure the set- ting, then re-install the covers.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 8 1- 5. Remove the pedal stop shown in Figure 125 . Figure 125 . Brake belt adjustment components. Pedal Stop Brake Belt Band Pedal Lever 9. Locate the brake switch shown in Figure 127 . 10. Push the pedal lever down to verify that the cam lobe pushes the brake switch plunger in.
- 8 2- Model G 07 40 (Mfg. Sinc e 1 1 /1 2) The leadscrew is secured to a connec ting col- lar that is par t of the headstock drivetrain with the use of a soft-metal shear pin.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 83 - 7. Use the magnet to remove the shear pin head, then rotate the lathe spindle to line up the inner and outer bores, as shown in Figure 131 . Next, use the magnet to remove the other half of the broken shear pin when it becomes visible.
-84- M odel G07 4 0 (Mfg . Since 1 1 / 1 2) T ools N eed ed : Qt y Hex Wrenches 6mm .......................................... 1 Hex Wrench 8mm .............................................. 1 W rench 1 7mm ............................................
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 85- SHOCK HAZARD. Working on wiring that is con- nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death.
-86 - Model G07 40 (Mfg. Since 1 1 /1 2 ) READ E L EC T RI CAL SAFE T Y O N PAG E 85 ! Wiring O ver vi ew Electrical Cabinet Page 88 Power Supply Connection Page 93 Brake Pedal Safety Switch Page 93 C.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 8 7- READ E L EC T RI CAL SAFE T Y O N PAG E 85 ! Compone nt Location Ind e x Figure 137 . Component location index.
-88- Model G07 4 0 (Mfg . Since 1 1 / 1 2) READ E L EC T RI CAL SAFE T Y O N PAG E 85 ! El e c t ric al Ca b ine t Wiring 3L2 5L3 1L1 4T2 2T1 6T3 A2 22NC 14NO A1 21NC 13NO Telemechanique LC1D18 3L2 5L.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 89- READ E L EC T RI CAL SAFE T Y O N PAG E 85 ! Ele c tric al Bo x Figure 138 . Electrical box wiring..
-90- M odel G07 40 (Mfg . Since 1 1 / 1 2) READ E L EC T RI CAL SAFE T Y O N PAG E 85 ! Sp indle M otor Ground V2 U2 HI LOW W2 Ground 3 2 1 WT UT 4 2 5 3 4 6 5 W1 W1 V1 V1 U1 Ground HI HI U1 V1 W1 LOW.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 9 1- READ E L EC T RI CAL SAFE T Y O N PAG E 85 ! 2-Seed Motor Switch (Both Sides Shown) Front View Rear View 6 S 4 1 3 T 2 R 5 R1 R1 T1 T1 S1 S1 LOW LOW LOW LOW LOW LOW HI HI HI HI HI HI 2- Sp e e d M otor Switch Figure 141 .
- 9 2- Model G07 40 (Mfg. Since 1 1 /1 2 ) READ E L EC T RI CAL SAFE T Y O N PAG E 85 ! Con tr ol P anel Wi r ing COMMON NC NO COMMON X A1 0 0 3 Coolant Pump Switch Jog Button Power Lamp Stop Button N.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -93 - READ E L EC T RI CAL SAFE T Y O N PAG E 85 ! A dditional C ompon ent Wiring Figure 145 . Chuck Guard Safety switch location. P ow er Con ne ctio n Ground Hot Hot Hot 220VAC 15-20 Plug (as recommended) R T E S W Z G X Figure 144 .
-94- M odel G07 40 (Mfg . Since 1 1 / 1 2) SE CTION 9 : P ARTS Please Note : We do our best to stoc k replacem ent parts whe never possib le, but we cann ot guarantee that all p arts shown here are a vailable for purchas e. Call ( 8 0 0 ) 5 2 3 - 4777 or visit our o nline p arts store at www .
Model G07 40 (Mfg. Since 1 1 /1 2 ) -95 - Headst ock Co ntr o ls 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 44 41 42 43 40 45 46 47 48 49 50 51.
-96- Mo del G07 4 0 (Mfg . Since 1 1 / 1 2) Headstock Controls Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 5 P07400005 SPINDLE SPEED SHIFT FORK 36 PORP018 O-RING 17.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 9 7- Headst ock In t er na l Gears 65 66 67 69 70 71 72 73 74 75 76 77 78 79 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107.
-98- M odel G07 4 0 (Mfg . Since 1 1 / 1 2) Headstock Internal Gears Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 38 PCAP01M CAP SCREW M6-1 X 16 92 PK66M KEY 7 X 7 X 55 65 P07400065 SHAFT END CAP 93 PORP075 O-RING 74.6 X 5.7 P75 66 PORP055 O-RING 54.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 99- H eadst ock T ransfer G ears 10 24 33 38 85 121 122 124 125 128 129 130 131 134 135 136 137 139 140 141 143 144 145 146 147 128 124 38 10 130 128 134 134 38 140 83 83 REF PART # DESCRIPTION REF PART # DESCRIPTION 10 PCAP04M CAP SCREW M6-1 X 10 131 P07400131 COMBO GEAR 21T/42T 24 PORP044 O-RING 43.
-1 0 0 - Mo del G07 4 0 (Mfg . Since 1 1 / 1 2) G earbo x G e ars G1 G2 G3 G1 G1 G2 G2 G3 G3 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -1 0 1 - Gearbox Gears Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P07400201 OUTBOARD SPLINED SHAFT (G1) 232 P07400232 GEAR 19T 202 P07400202 OIL S.
-1 0 2 - Mod el G07 40 (Mfg. Sinc e 1 1 /1 2) G e arb o x C ont rols 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -1 0 3 - Gearbox Controls Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 262 P07400262 GEARBOX COVER GASKET 302 P07400302 LEFT SHIFT SHAFT 263 P07400263 PARTITION SCREW 303 PORP018 O-RING 17.
-1 0 4 - M odel G07 40 (Mfg . Since 1 1 / 1 2) Apron F ront View 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 434 435.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -1 0 5 - Apron Front View Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P07400401 COMBO GEAR 18T/60T 429 PORP026 O-RING 25.
-1 0 6 - Mod el G07 40 (Mfg. Sin ce 1 1 /1 2 ) Apron Re ar View 450 451 452 453 454 455 456 458 459 461 462 463 465 466 467 468 469 470 472 473 474 475 476 477 478 479 480 481 482 483 491 494 495 496 .
Model G07 40 (Mfg. Since 1 1 /1 2 ) -1 0 7- Apron Rear View Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 414 PSTB001 STEEL BALL 1/4 469 P07400469 LEVER HUB 422 P07400422 GEAR 18T 470 P07400470 COMPRESSION SPRING 6 X 27MM 434 PORP012 O-RING 11.
-1 0 8 - M odel G07 40 (Mfg . Since 1 1 / 1 2 ) REF PART # DESCRIPTION REF PART # DESCRIPTION 501 P07400501 POST LEVER 517 P07400517 INDICATOR PLATE 502 P07400502 POST LEVER HUB 518 P07400518 LEADSCRE.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -10 9 - Sa ddl e T op Vi ew 601 602 603 604 605 606 607 608 609 610 613A 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635 636.
- 11 0 - Model G07 40 (Mfg. Since 1 1 /1 2 ) Saddle Top View Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P07400601 GIB ADJUSTMENT SCREW 630 P07400630 THRUST BEARING 1730-NTB/AS2 602 P.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 111 - REF PART # DESCRIPTION REF PART # DESCRIPTION 641 P07400641 GEAR BUSHING 649 P07400649 ALUMINUM OIL PIPE 6 X 160MM 642 P07400642 GEAR 16T 650 P07400650 STRA.
- 11 2 - M odel G07 4 0 (Mfg . Since 1 1 / 1 2) Bed St op 701 702 703 704 705 706 707 708 709 710 711 712 Dial I ndicato r 751 752 753 754 755 757 758 759 760 761 REF PART # DESCRIPTION REF PART # DESCRIPTION 701 PCAP71M CAP SCREW M10-1.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 11 3 - Bed & Shaf ts 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 822 823 824 825 826 827 828 829 830 831 832 833 834 8.
- 11 4 - Model G07 40 (Mfg. Since 1 1 /1 2 ) Bed & Shafts Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 801 P07400801 BED 838 P07400838 TAPER PIN #4 X 1-1/4" 802 P07400802 BED STOP STUD 839 P51203 THRUST BEARING 51203 803 PB24M HEX BOLT M12-1.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 11 5 - REF PART # DESCRIPTION REF PART # DESCRIPTION 901 PCAP02M CAP SCREW M6-1 X 20 911 P07400911 THRUST WASHER 902 P07400902 GEAR FLAT WASHER 912 P07400912 SHAF.
- 11 6 - Model G 07 40 (Mfg. Sinc e 1 1 /1 2) M a in M oto r A A B B 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -117- Main Motor Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1001 P07401001 HEADSTOCK LEFT COVER 1027 P07401027 MOTOR PULLEY 1002 P07401002 KNURLED KNOB 1028 PN13M HEX NUT M16-2 1003 PVB76 V-BELT B76 1029 P07401029 STUD-FT M16-2 X 170 170 1004 P07401004 STUD-DE M10-1.
- 11 8 - Mo del G07 40 (Mfg. Since 1 1 / 1 2) Cabinets & Panels A A 1101 1102 1103 1104 1105 1106 1107 1108 1109 1110 1112 1115 1116 1117 1118 1119 1129 1130 1131 1139 1140 1141 1142 1143 1144 110.
Model G07 40 (Mfg. Since 1 1 /1 2 ) - 11 9 - Cabinets & Panels Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1101 P07401101 BRAKE PEDAL SHAFT 1136A-4 PN04M HEX NUT M4-.
-12 0 - Mo del G07 4 0 (Mf g. Since 1 1 / 1 2) Ta i l s t o c k 1201 1202 1203 1204 1205 1206 1207 1208 1209 1210 1211 1212 1213 1214 1215 1216 1217 1218 1219 1221 1222 1223 1224 1225 1226 1227 1228 1.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -1 2 1 - Tailstock Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1201 P07401201 TAILSTOCK LEADSCREW 1229 P07401229 SET SCREW M8-1.
-12 2 - Model G07 40 (Mfg. Since 1 1 /1 2 ) REF PART # DESCRIPTION REF PART # DESCRIPTION 1300 P07401300 STEADY REST ASSEMBLY 1301 P07401301 FINGER ADJUSTMENT KNOB 1302 PRP51M ROLL PIN 4 X 40 1303 P07.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -1 2 3 - Electr ical Ca bi net & Co ntr o l P anel 1401 1402 1403 1404 1405 1406 1407 1408 1409 1410 1411 1412 1413 1414 1415 1416 REF PART # DESCRIPTION REF PART # DESCRIPTION 1401 P07401401 ELECTRICAL BACKPLATE 1409 P07401409 FUSE 5A 0.
-12 4 - Model G07 40 (Mfg. Since 1 1 /1 2 ) A ccessor ies REF PART # DESCRIPTION REF PART # DESCRIPTION 1501 P07401501 4-JAW CHUCK 10" 1511 PWR1012 WRENCH 10 X 12MM OPEN-ENDS 1502 P07401502 3-JAW.
Model G07 40 (Mfg. Since 1 1 /1 2 ) -1 2 5 - Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations.
-12 6 - Mod el G07 40 (Mfg. Sin ce 1 1 /1 2 ) Rear & S ide Mac h i ne Label s REF PART # DESCRIPTION REF PART # DESCRIPTION 1614 PPAINT-1 GRIZZLY GREEN TOUCH-UP PAINT 1617 P07401617 220V 3-PHASE L.
CUT ALONG DOT TED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City ____.
T A PE ALONG EDGES - -PLEASE D O N OT ST APLE FOLD ALONG DOT TED LINE FOLD ALONG DOT TED LINE GRI ZZ L Y I NDU STRIAL , I NC. P .O. B OX 2 0 6 9 BEL LINGHAM, W A 98227 -20 69 Pla ce Stamp Here N a m e.
W ARR AN T Y & RET URN S Grizzly Industrial , Inc. warrants e ve r y produc t it sells for a perio d of 1 ye ar to the original purchaser from the date of purchase. This warranty do es not apply to defects due directly or ind irectly to misuse, abuse, negligence, ac cidents, repairs or alterations or lack of maint enance.
B uy D ir ect and S ave with Gr izzl y ® – T r usted, Pr oven and a Gr eat V alue ! ~Since 1983~ ORDER 24 HOURS A DA Y! 1-800-523-4777 Visit Our Website Today For Current Specials!.
Een belangrijk punt na aankoop van elk apparaat Grizzly G0740 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Grizzly G0740 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Grizzly G0740 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Grizzly G0740 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Grizzly G0740 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Grizzly G0740 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Grizzly G0740 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Grizzly G0740 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
