Gebruiksaanwijzing /service van het product PFG-690 van de fabrikant Henny Penny
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Henny Penny Pressure Fryer Model PFG-690 TECHNICAL MANUAL.
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Model 690 810 FM06-006 Revised 8-12-10 This manual should be retained in a convenient location for future reference. A wiring diagram for this appliance is located on the rear shroud cover of the control panel. Post in a prominent location, instructions to be followed if user smells gas.
Model 690 HENNY PENNY 8 HEAD GAS PRESSURE FR YER SPECIFICA TIONS Height 61” (155 cm) W idth 24” (61 cm) Depth 41¾” ( 106 cm) Floor Space Approximately 7 sq. ft. (0.65 sq. m.) Pot Capacity 8 Head of chicken (32 lbs.) (14.4 kg.) 130 lbs. shortening (59 kg.
Model 690 T ABLE OF CONTENTS Section Page Section 1. TROUBLESHOOTING .............................................................................................. 1-1 1-1. Introduction .................................................................
Model 690 T ABLE OF CONTENTS (Continued) Section Page Section 2 MAINTENANCE (Continued) 230 V olt Ladder Diagram (AP0803002 & BELOW) ..................................... 2-37 230 V olt Ladder Diagram (AP0803003 & ABOVE) ......................
Model 690 1-1. INTRODUCTION This section provides troubleshooting information in the form of an easy-to-read table. If a problem occurs during the f rst operation of a new fryer , recheck the installation per the Installation section of the Operator ’ s Manual.
Model 690 1-3. TROUBLESHOOTING T o isolate a malfunction, proceed as follows: 1. Clearly def ne the problem (or symptom) and when it occurs. 2. Locate the problem in the T roubleshooting table. 3. Review all possible causes. Then, one at a time, work through the list of corrections until the problem is solved.
Model 690 Problem Cause Correction COOKING SECTION Product Color Not Correct: A. T oo Dark • T emperature too high • Check temperature setting in the program mode; see Programming section of Opera.
Model 690 Problem Cause Correction COOKING SECTION (Continued) D. Spotted • Improper separation of the • Load product into basket Product product properly • Breading not uniform on • Sift brea.
Model 690 Problem Cause Correction COOKING SECTION (Continued) D. Rancid T aste • Shortening too old • Replace shortening and follow recommended care and use of shortening • Infrequent f ltering.
Model 690 Problem Cause Corr ection POWER SECTION W ith switch in • Open circuit • Check to see that unit is POWER position, plugged in the fryer is com- • Check the breaker or fuse pletely inop.
Model 690 Problem Cause Correction PRESSURE SECTION (Continued) Pressure does not • Not enough product in fryer • Place proper quantity of build or product not fresh fresh product within frypot to.
Model 690 • Gas valve knob turned to the OFF • Make sure the gas valve knob is position turned to the ON position • Blown fuse or tripped • Reset breaker or replace fuse circuit breaker at sup.
Model 690 Problem Cause Correction HEA TING OF SHOR TENING SECTION (Continued) Heating of • Supply line too small - low • Increase supply line size; shortening too gas volume refer to installation.
Model 690 Pr oblem Cause Correction SHOR TENING FOAMING/DRAINING SECTION Foaming or boil- • W ater in shortening • At end of a cook cycle, ing over of drain shortening and clean shortening frypot;.
Model 690 806 1-1 1 1-4. ERROR CODES In the event of a control system failure, the digital display shows an error message. These messages are coded: “E-4”, “E-5”, “E-6”, “E-32”, “E-41” and “E-71”. A constant tone is heard when an error code is displayed, and to silence this tone, press any of the product buttons.
Model 690 1-4. ERROR CODES (Continued) CE Only - Along with error codes fr om preceding page, CE units have the following self-diagnostic error codes: DISPLA Y CAUSE P ANEL BOARD CORRECTION “E-10”.
Model 690 2-1. INTRODUCTION This section provides checkout and replacement procedures for various parts of the fryer . Before replacing any parts, refer to the T roubleshooting section to aid you in f nding the cause of the malfunction. 2-2. MAINTENANCE HINTS 1.
Model 690 2-4. HIGH TEMPERA TURE LIMIT CONTROL This high temperature control is a safety , manual reset control, which senses the temperature of the shortening. If the shorten- ing temperature exceeds 425°F (218°C), this switch opens and shuts off the heat to the frypot.
Model 690 2-4. HIGH TEMPERA TURE LIMIT CONTROL (Continued) Replacement T o avoid electrical shock or pr operty damage, move the power switch to OFF and disconnect main circuit breaker , or unplug cord at wall receptacle. 1. If the tube is broken or cracked, the control will open, shutting off electrical power .
Model 690 2-4. HIGH TEMPERA TURE 1 1. Pull all excess capillary line from the frypot and tighten nut LIMIT CONTROL into frypot wall. (Continued) Be sur e capillary bulb of high limit is positioned so it does not interfer e with the carrier or get damages when clean- ing the frypot.
Model 690 2-5. POWER/PUMP SWITCH (Continued) Replacement 1. W ith control panel removed, and wires of f the switch, push in on tabs on the switch to remove from the panel. 2. Replace with new switch, and reconnect wires to switch following the wiring diagram.
Model 690 2-6. TEMPERA TURE PROBE 7. T ighten hand tight and then a half turn with wrench. REPLACEMENT (Continued) Excess force will damage temperature probe. 8. Connect new temperature probe to PC board and replace Control Panel. 9. Replace shortening.
Model 690 2-8. PRESSURE REGULA TION The Henny Penny Fryer uses pressure as one of the compo- nents of the cooking process. Once the lid is sealed to the frypot and the solenoid valve closes, a deadweight valve maintains the correct pressure in the frypot.
Model 690 2-10. REVERSING THE LID The gray rubber gasket surrounding the inside of the lid is GASKET designed to be reversed. Because of heat expansion and the pressure used for the cook ing process, the gasket is constantly under extreme stress. Reversing the lid gasket will help to ensure that the fryer will not lose pressure through leakage.
Model 690 The Lid Counterweight in the back of the fryer balances the weight of the lid system to allow easier opening and closing of the lid. The weight has two cables attached to it, and weighs about 150 lbs. (67.5 Kg). 1. Using a 3/8” socket, remove the nuts securing the rear shroud of the fryer and remove the shroud.
Model 690 2-12. PRESSURE P AD The pressure pads are plastic strips that the lid cam presses against to seal the lid. 1. Raise the lid. 2. Remove the four screws securing the lid cover and remove cover . 3. Push the lid cam back, off the pressure pads.
Model 690 2-13. LID ADJUSTMENT If steam leaks out from around the lid gasket, the pressure pads could be worn or broken. If the pressure pad is worn, but not broken, it can be reversed 180 degrees, and the other end of the pad used.
Model 690 2-15. SOLENOID V AL VE This is an electromechanical device that causes pressure to be held in the frypot. The solenoid valve closes at the beginning of the cook cycle and opens automatically at the end of the cook cycle. If this valve should become dirty , or the T ef on seat nicked, pressure will not build up.
Model 690 2-15. SOLENOID V AL VE 5. If the core-disc assembly is sticking due to buildup of (Continued) shortening, breading, and food particles, proceed with the following steps: a. Unscrew the solenoid bonnet assembly from solenoid valve body . b. Remove the solenoid bonnet assembly and bonnet gasket.
Model 690 2-15. SOLENOID V AL VE 13. W et O-ring around seat with water and insert O-ring (Continued) assembly (f at side f rst) in valve through “IN” side of body . Use an eraser end of pencil and press in the T ef on seal until it snaps into place.
Model 690 2-16. DEADWEIGHT V AL VE (Continued) DO NOT PULL THE RING ON SAFETY RELIEF V AL VE. HOT STEAM WILL BE RELEASED AND SEVERE BURNS WILL RESUL T . 1. A T THE END OF EACH DA Y’S USAGE OF THE FR YER, THE DEADWEIGHT V AL VE MUST BE ORIFICE CAP WEIGHT CLEANED.
Model 690 2-17. REMOV AL & CLEANING 2. Use a wrench to loosen the valve from the pipe tee; turn OF SAFETY RELIEF V AL VE counterclockwise to remove. (Continued) 3. Clean the inside of the pipe tee with hot water . T urn the safety relief valve towards the rear of fryer when reinstalling safety relief valve.
Model 690 2-19. GAS CONTROL V AL VE The gas control valve sends regulated gas to burners when the controller calls for heat. The control valve can be turned on or off. In ON position, and power switch ON, a spark ignitor lights a standing pilot, and when the control calls for heat, the valve is opened and the burners are ignited.
Model 690 2-19. GAS CONTROL V AL VE (Continued) 4. Remove left side panel. 5. Remove control panel. 6. Unscrew nut from inlet line from the control valve. 7. Remove the bracket from behind the control valve. 8. Remove pilot light tube from control valve.
Model 690 2-20. BLOWER ASSEMBL Y The blower motor circulates air into the burner area to create the correct heat for the fryer . If the blower fails, a sensor will shut the power control valve down. 1. Make sure unit is off, and close and lock the lid.
Model 690 2-21. TRANSFORMER The transformer reduces the voltage down to accommodate those components with low voltage. 1. Remove electrical power supplied to the unit. T o avoid electrical shock or pr operty damage, move the power switch to OFF and disconnect main circuit breaker , or unplug cord at wall receptacle.
Model 690 2-22. AIRFLOW SWITCH The air f ow switch senses the f ow of air coming from the blower . If the airf ow is reduced below a set amount, the switch will cut power to the control valve, which shuts the burners down. Replacement 1. Remove electrical power supplied to the unit.
Model 690 2-23. DRAIN MICROSWITCH Upon pulling out on the drain handle, the microswitch should be activated and the unit will not heat, but when the handle is pushed back, the unit should operate properly . The bracket on the microswitch is slotted so it can be adjusted backward or `forward.
Model 690 2-24. DRAIN V AL VE The drain valve opens when drain valve handle is pulled out AND EXTENSION and drains the shortening out of the pot. 1. Using a 3/8” socket, remove the nuts securing the drain switch bracket, and pull the bracket from the studs.
Model 690 2-25. AIR V AL VE The air valve allows circulation of the shortening in the frypot to keep the shortening at a uniform temperature. 1. Remove electrical power supplied to the unit. T o avoid electrical shock or pr operty damage, move the power switch to OFF and disconnect main circuit breaker , or unplug cord at wall r eceptacle.
Model 690 2-26. CLEANING THE Clean the dilution box annually to ensure the unit operates DILUTION BOX ef f ciently and with few failures. 1. Make sure unit is off, and close and lock the lid. Lid should be in locked down position. Failure to do so could result in personal injury .
Model 690 2-28. IGNITION MODULES Sends 24 volts to the ignitors and gas control valve. LED Indication 3 different modules are in the f eld. The White Rogers and Fenwall modules have a red LED, and the Robertshaw modules have a green LED. These LEDs help to identify a failure.
Model 690 2-29. IGNITOR ASSEMBL Y The 690 Model has electronic spark ignition that lights a standing pilot. Replacement 1. Remove electrical power supplied to the unit. T o avoid electrical shock or pr operty damage, move the power switch to OFF and disconnect main circuit breaker , or unplug cord at wall r eceptacle.
Model 690 2-30. FLAME SENSOR The f ame sensor should glow a bright red when pilot is lit and ASSEMBL Y allows the gas control valve to open. If it does not sense a f ame, it will shut the gas control valve down. Replacement 1. Remove electrical power supplied to the unit.
Model 690 1. Raise the lid and remove the retention ring from one end of the lid pin. 2. Slide the lid pin from unit. 3. Lift the lid from unit. The lid weighs 80 lbs (36 kg). T ake care when lifting lid to prevent personal injury . 4. Using a 3/8” socket, remove the nuts securing the rear shroud and remove shroud.
Model 690 2-30 507 2-32. NYLA TRON STRIPS REPLACEMENT (CONTD) 9. Lift the front shroud up and out, over the arm of the lid. 10. Thread the new nylatron strip through the track in the front shroud. 1 1. Lining up the holes in the strips, f t the front shroud back over the lid arms.
Model 690 708 2-31 AP0803002 & below.
Model 690 AP0803003 & above 2-32 708.
Model 690 708 2-33 AP0803002 & below.
Model 690 AP0803003 & above 2-34 708.
Model 690 708 2-35 AP0803002 & below.
Model 690 AP0803003 & above 2-36 806.
Model 690 708 2-37 AP0803002 & below.
Model 690 AP0803003 & above 2-38 806.
Model 690 708 2-39 100-120 V olt F AST Wiring Diagram AP0803002 & below.
Model 690 AP0803003 & above 2-40 708.
Model 690 708 2-41 230 V olt F AST Wiring Diagram AP0803002 & below.
Model 690 AP0803003 & above 2-42 708.
Model 690 708 2-43 220-240 V olt F AST Wiring Diagram AP0803002 & below.
Model 690 AP0803003 & above 2-44 708.
Model 690 207 2-45 LIMITED W ARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original pur - chaser only for.
Model 690.
Model 690 106 3-1 SECTION 3. P AR TS INFORMA TION 3-1. INTRODUCTION This section lists the replaceable parts of the Henny Penny Model 690 Fryer . 3-2. GENUINE P ARTS Use only genuine Henny Penny parts in your fryer . Using a part of lesser quality or substitute design may result in damage to the unit or personal injury .
Model 690 FIGURE 3-0. FRAME & COVER ASSEMBL Y 3-2 1002.
Model 690 Figur e & Item No. Part No. Description Qty . 3-0 FRAME & COVER ASSEMBL Y 1 39796 WELDMENT – CONTROL P ANEL FRONT ........................... 1 2 53669 GUARD – POWER SWITCH ................................................... 1 3 29898 SWITCH – POWER .
Model 690 Figur e & Item No. Part No. Description Qty . 3-1 CONTROL P ANEL 1 14418 KIT -CONTROL ASSY/AIR SWITCH MONIT OR.- SMS-DOM .... 1 1 14245 KIT -CONVERSION TO SMS-DOM ............................................... 1 1 14427 KIT -CONTROL -240V -NON-SMS T O SMS-DOM .
Model 690 Figure & Item No. Part No. Description Qty . 3-2 ELECTRICAL CONTROLS 1 60207 TRANSFORMER ASSY – 120V ................................................... 1 1 60536 TRANSFORMER ASSY – 24V/230V ....................
Model 690 Figure & Item No. Part No. Description Qty . 3-3A FR YPOT COVERS & INSULA TION 1 52799 ASSY -INSUL/LFT . C/CHAMBER ................................................... 1 2 52041 INSULA TION-C/CHAMBER MOUNTIN ..........................
Model 690 Figur e & Item No. Part No. Description Qty . 3-3B INSULA TION COVERS 1 W A02-001 W ASHER – INSULA TION 1-1/2” DIA. ................................ 17 2 51763 INSULA TION COVER – LEFT ............................................. 1 3 51892 INSULA TION – C/CHAMBER SIDE .
Model 690 3-8 707 FIGURE 3-4. LID & COVER ASSEMBL Y.
Model 690 Figur e & Item No. Part No. Description Qty . 3-4 LID & COVER ASSEMBL Y 1 35792 LID INSTRUCTION LABEL ................................................ 1 2 35675 FILLER-LID .............................................................
Model 690 3-10 810 FIGURE 3-5. DRAIN P AN & FIL TER ASSEMBL Y.
Model 690 Figur e & Item No. Part No. Description Qty . 3-5 DRAIN P AN & FIL TER ASSEMBL Y 1 52194 CRUMB CA TCHER (OPTIONAL) (REQUIRES ITEM 10) ....... 1 2* 03204 CRUMB CA TCHER BASKET W/HANDLE (OPTIONAL) ........ 1 (FITS INSIDE FR YPOT) 2* 21010 .
Model 690 3-12 810 FIGURE 3-6. FIL TER PUMP ASSEMBL Y (BELOW SN: AP0401001).
Model 690 Figure & Item No. Part No. Description Qty . 3-6 FIL TER PUMP ASSEMBL Y (BELOW SN: AP0401001) 1 18107 CONDUIT CONNECTOR 3/8 X 90 ................................................. 2 2 54484 BLOWER/PUMP – FLEXIBLE CONDUIT ...............
Model 690 FIGURE 3-7. FIL TER PUMP ASSEMBL Y (SN: AP0401001 & ABOVE) 3-14 905.
Model 690 Figure & Item No. Part No. Description Qty . 3-7 FIL TER PUMP ASSEMBL Y (SN: AP0401001 & ABOVE) 1 18107 CONDUIT CONNECTOR 3/8 X 90 ............................................. 2 2 54484 BLOWER/PUMP – FLEXIBLE CONDUIT .............
Model 690 3-16 806 FIGURE 3-8. GAS BURNER ASSEMBL Y.
Model 690 Figur e & Item No. Part No. Description Qty . 3-8 GAS BURNER ASSEMBL Y 0* 56990-01 BURNER ASSY – NA TURAL ...................................................... 2 0* 56990-02 BURNER ASSY – LP .........................................
Model 690 3-18 1209 FIGURE 3-9. GAS PIPING & CONTROLS.
Model 690 Figur e & Item No. Part No. Description Qty . 3-9 GAS PIPING & CONTROLS 1 FP01-1 17 ELBOW ............................................................................................. 2 2 FP05-010 FITTING 3/8 TUBE T O 1/4 NP ........
Model 690 Figur e & Item No. Part No. Description Qty . 3-10 BURNER TUBES 1 54480 BRACKET ASSY – HIGH LIMIT SENSING BULB ................... 3 2 62051 CLIP – SPREADER – HEA T TUBE ............................................. 6 3 53670 SP ACER – HIGH LIMIT .
Model 690 Figur e & Item No. Part No. Description Qty . 3-1 1 CARRIER & RACKS 1 62183 CARRIER ASSY ............................................................................ 1 2 44782 RACK HALF SIZE – 8 HEAD FR YER ........................
Model 690 Figur e & Item No. Part No. Description Qty . 3-12 V ACUUM SWITCH 1 60202 TUBE-V ACUUM SWITCH ................................................................ 1 2 14240 KIT - V ACUUM SWITCH - VERITCAL .........................
Model 690 810 3-23 3-13. DEADWEIGHT & SOLENOID ASSEMBL Y (SN: AP082029 & ABOVE).
Model 690 Figure & Item No. Part No. Description Qty . 3-13 DEADWEIGHT & SOLENOID ASSY (SN: AP082029 & ABOVE) 1 16910 PRESSURE GAUGE .......................................................... 1 2 59742 RELIEF V AL VE ASSY .
Model 690 810 3-25 Figure & Item No. Part No. Description Qty . 3-14A STEAM BOX & HOSE ASSY (SN: AP082029 & UP) 1 35686 TUBE, DW T O EXHAUST ST ACK SS ............................ 1 2 MS01-297 HOSE CLAMP , SS - .500 – 1.062 DID .........
Model 690 3-26 810 FIGURE 3-14B. STEAM BOX & HOSE ASSEMBL Y SN: AP0802028 & BELOW.
Model 690 Figure & Item No. Part No. Description Qty . 3-14B STEAM BOX & HOSE ASSEMBL Y (SN: AP0802028 & BELOW) 1 56335 BRACKET – CONDENSA TE BOX ................................................... 1 2 21878 TUBING – STEAM EXHAUST ....
Model 690 3-28 708 FIGURE 3-15. FLUE ASSEMBL Y & BLOWER SN: AP0802028 & BELOW.
Model 690 Figur e & Item No. Part No. Description Qty . 3-15 FLUE ASSEMBL Y & BLOWER (SN: AP0802028 & BELOW) 1 55681 FLUE ASSY – WELDMENT ........................................................ 1 2 55783 BRACKET – FLUE RET AINING ....
Model 690 3-30 810 FIGURE 3-16. FLUE ASSEMBL Y & BLOWER SN: AP0802029 & ABOVE 6.
Model 690 Figur e & Item No. Part No. Description Qty . 3-16 FLUE ASSEMBL Y & BLOWER (SN: AP0802029 & ABOVE) 1 70582 FLUE ASSY – WELDMENT ........................................................ 1 2 SC02-041 #8-32 X 7/16 PH IND XTRNL TRX .
Model 690 3-32 905 FIGURE 3-17. SOLENOID V AL VE ASSEMBL Y.
Model 690 Figur e & Item No. Part No. Description Qty . 3-17 SOLENOID V AL VE ASSEMBL Y 1 17121 V AL VE, SOLENOID 120V , 60 Hz ................................................ 1 1 18721 V AL VE, SOLENOID 208-240V , 60 Hz ..........................
Model 690 3-34 1008 FIGURE 3-18. FR YPOT & DRAIN PIPING.
Model 690 Figur e & Item No. Part No. Description Qty . 3-18 FR YPOT & DRAIN PIPING 4 14330 PROBE ASSY – DOMESTIC ........................................................... 1 4 14266 KIT -CE PROBE CONNECT OR RETROFIT (probe not included) .
Model 690 3-36 708 FIGURE 3-19. LIFT BEAM & SHROUDS SN: AP0802028 & BELOW.
Model 690 Figur e & Item No. Part No. Description Qty . 3-19 LIFT BEAM & SHROUDS (SN: AP0802028 & BELOW) 1 55678 ASSY – I-BEAM/LIFT FRAME ................................................... 1 2 51548 . LIFT I-BEAM .......................
Model 690 3-38 708 FIGURE 3-20. COUNTERWEIGHT & PULLEY SYSTEM (SN: AP0802028 & BELOW).
Model 690 Figur e & Item No. Part No. Description Qty . 3-20 COUNTER WEIGHT & PULLEY SYSTEM (SN: AP0802028 & BELOW) 2 51677 PULLEY PLA TE ............................................................................ 1 3 35962 BRACKET/WHEEL ASSY .
Model 690 3-40 708 Figure & Item No. Part No. Description Qty . 3-21 COUNTER WEIGHT SYSTEM (SN: AP0802029 & ABOVE) 1 35026 ARM, LID SUPPOR T ........................................................ 2 2 35207 CABLE ..................
Model 690 1004 3-41 Figure 3-22. F AST Ready Parts.
Model 690 Figure & Item No. Part No. Description Qty . 3-22 F AST READY P AR TS 1 66287 ASSY - 392/692 - 120V F AST HEADER .................. 1 1 66288 ASSY - 392/692 - 230V F AST HEADER - CE .......... 1 1 66385 ASSY - 392/692 - 220-240V F AST HEADER .
Een belangrijk punt na aankoop van elk apparaat Henny Penny PFG-690 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Henny Penny PFG-690 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Henny Penny PFG-690 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Henny Penny PFG-690 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Henny Penny PFG-690 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Henny Penny PFG-690 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Henny Penny PFG-690 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Henny Penny PFG-690 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
