Gebruiksaanwijzing /service van het product 231580 van de fabrikant Hitachi
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308715 Rev . E 06973 Model 231580 INSTRUCTIONS-P ARTS LIST INSTRUCTIONS This manual contains important warnings and information. READ AND KEEP FOR REFERENCE.
2 308715 T able of Contents W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Identification and Function 5 . . . . . . . . . . . Setup 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
W ARNING INJECTION HAZARD Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremely serious injury , including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury .
4 308715 W ARNING INSTRUCTIONS EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury . This equipment is for professional use only . Read all instruction manuals, tags, and labels before operating the equipment.
06973 Component Function and Identification C Fig. 1 G E F D A K M B H N J L 05963 Model 231580 shown A Motor DC motor , 120 V ac, 15A, 1 phase B Drive Assembly T ransfers po.
6 308715 Setup W ARNING If you supply your own hoses and spray gun, be sure the hoses are electrically conductive, that the gun has a tip guard, and that each part is rated for at least 3000 psi (210 bar , 21 MPa) Working Pres- sure .
Setup Grounding W ARNING Improper installation or alteration of the grounding plug will result in a risk of electric shock, fire or explosion that could cause serious injury or death. 1. This equipment requires a 120 V ac, 60 Hz, 15A circuit with a grounding receptacle.
Operation How to use the RAC IV tip guard. W ARNING INJECTION HAZARD T o reduce the risk of serious injury , whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 9. The tip guard alerts you to the risk and helps prevent placing any part of the body close to the spray tip.
308715 9 Startup W ARNING INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally .
Startup W ARNING FIRE AND EXPLOSION HAZARD T o reduce the risk of static sparking and splashing when priming or flushing the system, hold a metal part of the gun firmly to the side of a grounded metal pail before triggering the gun.
Shutdown and Care W ARNING INJECTION HAZARD T o reduce the risk of serious injury , whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 9. Shutdown and Care 1. Check the packing nut/wet-cup daily (102).
12 308715 Flushing When to Flush 1. Before using a new sprayer: flush out the oil which was left in to protect pump parts. Before using water-base paint: flush with min- eral spirits followed by soapy water , and then a clean water flush. Before using oil-base paint: flush with mineral spirits only .
T roubleshooting W ARNING INJECTION HAZARD T o reduce the risk of serious injury , whenever you are instructed to relieve pressure, follow the Pres- sure Relief Procedure on page 9. Basic Problem Solving Check everything in the troubleshooting table before disassembling the sprayer .
14 308715 Basic Problem Solving TYPE OF PROBLEM WHA T TO CHECK If check is OK, go to next check WHA T TO DO When check is not OK, refer to this column Electrical (continued) 5. Check motor armature commutator for burn spots, gouges and extreme roughness.
Intermediate Problem Solving TYPE OF PROBLEM WHA T TO CHECK If check is OK, go to next check WHA T TO DO When check is not OK, refer to this column Low output (continued) 3. Release gun trigger . Observe resting position of pump rod (107).
16 308715 Intermediate Problem Solving TYPE OF PROBLEM WHA T TO CHECK If check is OK, go to next check WHA T TO DO When check is not OK, refer to this column Spray Pattern V ariations 1. Spray tip worn beyond sprayer pressure capa- bility . 1. Replace spray tip.
Motor T est W ARNING INJECTION HAZARD T o reduce the risk of serious injury , whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 9. For checking armature, motor winding and brush electrical continuity .
General Repair Information W ARNING INJECTION HAZARD T o reduce the risk of serious injury , whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 9. T ool List These are the tools required to service all parts of the sprayer .
308715 19 Motor Brushes NOTE: Replace brushes when worn to about 0.5 in. (12.5 mm). Always check both brushes. Brush Repair Kit 236967, which includes spring clip 1 12766, is available for motors manufactured by Pacific Scientific. NOTE: Replacement brushes may last only half as long as the original ones.
20 308715 Motor Brushes 9. T est the brushes. a. Remove the pump connecting rod pin (17). See Fig. 18, page 21. b. With the sprayer OFF , turn the pressure con- trol knob fully counterclockwise to minimum pressure. Plug in the sprayer . c. T urn the sprayer ON.
308715 21 Displacement Pump Repair W ARNING INJECTION HAZARD T o reduce the risk of serious injury , whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 9. NOTE: Packing Repair Kit 235703 is available. Refer- ence numbers of parts included in the kit are marked with an asterisk, i.
22 308715 Motor W ARNING INJECTION HAZARD T o reduce the risk of serious injury , whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 9. NOTE: See Fig. 21 except where noted. 1. Relieve pressure. 2. T ry to stop the pump with the piston rod (107) in its lowest position.
308715 23 Motor Start Board W ARNING INJECTION HAZARD T o reduce the risk of serious injury , whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 9. NOTE: See Fig. 22 for this procedure. 1. Relieve pressure. 2.
24 308715 Drive Housing, Connecting Rod, Crankshaft W ARNING INJECTION HAZARD T o reduce the risk of serious injury , whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 9. NOTE: Inspect parts as they are removed.
308715 25 Drive Housing, Connecting Rod, Crankshaft Fig. 24 1 T orque to 80 in–lb (9 N.m) 3 2 Quantity of three Quantity of one Apply a total of 3 fl.
Pressure Control W ARNING INJECTION HAZARD T o reduce the risk of serious injury , whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 9. NOTE: See Fig. 25 for this procedure. NOTE: The pressure control (64) cannot be repaired or adjusted.
308715 27 Pressure T ransducer W ARNING INJECTION HAZARD T o reduce the risk of serious injury , whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 9. NOTE: See Fig. 26 for this procedure. 1. Remove the displacement pump.
28 308715 Drain V alve W ARNING INJECTION HAZARD T o reduce the risk of serious injury , whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 9. 44 42a 42b 43 45 Apply thread sealant Handle shown in closed position Apply grease to face of base 42 T orque into pump manifold to 185 in–lb (21 N.
T echnical Data Power Requirements 120 V AC, 60Hz, . . . . . . . . . . . . . . . . . . . . 1 phase, 15A minimum Generator 3000W minimum . . . . . . . . . . . . . . . . . . . . . . . . . . . . W orking Pressure Range 0–3000 psi (0–210 bar , 21 MPa) .
Sprayer Parts Drawing 42a 42b 42c 42d Model 231580, Series A Model 232654, Series A 33 20 4a 12 18 15 16 45 37 29 32 25 12b 12a 64 30 5 5 17 31 34 21 38 36 46 4 39 28 56 4.
Sprayer Parts List Model 231580, Series A, Model 232654, Series A Ref. No. Part No. Description Qty . Ref. No. Part No. Description Qty . 3 1 1 1700 GRIP . handle 1 4 { MOT OR KIT Includes items 4a to 4g 236965 Model 231580 1 237458 Model 232654 1 4a.
32 308715 Sprayer Parts Drawing Model 232655, Series A 05121B 33 20 4a 12 18 15 16 45 37 29 32 12b 12a 64 30 5 19 6 17 31 34 21 36 46 4 39 28 56 43 42 42a 42b 4e 44 11 63 67 74 42c 42d 11 b 14 4g INSI.
Sprayer Parts List Model 232655, Series A Ref. No. Part No. Description Qty . Ref. No. Part No. Description Qty . 3 192027 SLEEVE, cart 2 4 { 237458 MOT OR KIT Includes items 4a to 4f 1 4a 100069 . BALL, sst, 1/4” dia. 1 4b 1 1 1616 .
34 308715 Graco W arranty Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use.
Een belangrijk punt na aankoop van elk apparaat Hitachi 231580 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Hitachi 231580 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Hitachi 231580 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Hitachi 231580 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Hitachi 231580 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Hitachi 231580 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Hitachi 231580 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Hitachi 231580 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
