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Issue 3 – 03/03 US1I-6228 V ideo Recorder V RX180 User Manual.
Issue 3 – 03/03 US1I-6228.
Video Recorder – U ser Manu al i Copyright, Notices, an d Trademar ks © Copyrigh t 2000 b y Honeyw ell Inc. W hile this information is presented in good faith and believed to be accurate, Honeywell.
ii Video Recorder – U ser Manu al A bout This Document Abstract This manual des cribes th e instal lation, configur ation, o peration, and m aintenanc e of the Video Recorder.
Video Recorder – User M anual iii Sy mbol Meanings Sy mbol What it means Protective gro und termina l. Prov ided for conne ction of the protect ive eart h green (green or green/yell ow) supply syste m conductor. Functional gr ound ter minal. U sed for no n-safety pur poses s uch as n oise immunity improvement .
iv Video Recorder – U ser Manu al.
Video Recorder – User M anual v Contents 1. IN TR ODUCT ION ................................................................................................................ 1 1.1 Video Rec order Overview .............................................
vi Video Recorder – U ser Manu al 4. HOW TO PROGRA M FUNCT ION BL OCKS A ND FEA TURES .......... CONT……………… …. 4.6 Enter Labels ...........................................................................................................
Video Recorder – U ser Manu al vii 7. ONLINE OPE RA TION US IN G ME NUS .......................................................................... 221 7.1 Overview .....................................................................................
viii Video Recorder – U ser Manu al TA BLES Table 1-1 Specifi cations..................................................................................................... ................................... 2 Table 1-2 A nalog Input Accuracy--L inear types .
Video Recorder – U ser Manu al ix Table 4-36 Set Up Tim er Prom pts ............................................................................................... ...................... 127 Table 4-37 Mass Flow Prompts .............................
x Video Recorder – User M anual Table 5-13 Prof iler Starting Procedure ....................................................................................... ...................... 202 Table 5-14 Prof iler Hold Procedure ..........................
Video Recorder – U ser Manu al xi Figures Figure 1- 1 Vide o Recorder .............................................................................................................................. 1 Figure 1- 2 Vide o Recorder Model Num ber ........
xii Video Recorder – U ser Manu al Figure 4-8 F uncti on Gene rator Config uration F or Va lve Charac teri zation ....................................... 124 Figure 4-9 F uncti on Gene rator Config uration F or Inp ut Signal Character ization ......
Introduction Video Recorder - User M anu al 1 1. Introductio n 1.1 Video Recorder Ov erview The Video Re corder (Figure 1-1) is part of th e family of multi- point, multi-f unctio n video pro ducts.
Introduction Video recorder – U ser Manu al 2 1.2 Specific ations Table 1- 1 Specif ication s Physical Enclosure Metal case and rugg ed die cas t alumin ium door an d frame. H igh impact r esistant polycarbona te keypad and glass or polycarbonate w indow.
Introduction Video Recorder - User M anu al 3 Table 1- 1 Specif ication s (continu ed) Program Capability Number of Programs Memory can store 9 6 programs for a single chan nel progr ammer, 4 8 programs f or a dua l channel progr ammer, 32 progr ams for a thre e channel pr ogrammer, and 24 for a four channel progr ammer.
Introduction Video recorder – U ser Manu al 4 Table 1- 1 Specif ication s (continu ed) Universal A nalog Inputs Number 4 per module, up to 12 modul es per vi deo recor der Input Types mV, V, mA, T/ .
Introduction Video Recorder - User M anu al 5 Table 1- 1 Specif ication s (continu ed) Input Impedan ce 51K 5.6K Input Current 0.9 mA @ 100 Vac 1.1 mA @ 12 Vdc 3.
Introduction Video recorder – U ser Manu al 6 Table 1- 1 Specif ication s (continu ed) Time Proportional Outp uts (TPO) on digit al output Time Reso lution Equals the Sca n Cycle time of the record er. Module Only Digita l output s 1 to 5 can be c onfigured as DAT outputs.
Introduction Video Recorder - User M anu al 7 Table 1- 1 Specif ication s (continu ed) Analog input ac curacy and rated limits Accuracy Reference cond iti ons Temperatur e = 23°C ± 2°C (73° F ± 3.
Introduction Video recorder – U ser Manu al 8 Table 1-3 Analog Input --Non-linear types Thermocouples -ITS-9 0 except where noted Accuracy (1) Operating span Min value Reference r ange (2) Ty p e °F °C % Range °F °C °F °C J 0 t o 2190 -18 to 1199 0.
Introduction Video Recorder - User M anu al 9 Tabl e 1-4 Standa rds This product is de signed a nd manufact ured to b e in confor mity with applica ble U.S., C anadian, and Intern ational (IEC/CENELEC/CE) stan dards for intended in strument locati ons.
Introduction Video recorder – U ser Manu al 10 1.3 Model Selection Gui de This table h elps y ou to identi fy corre ctly the un it in front of you. Plea se refer to th e produ ct label and verify that y ou have the right unit. Select the de sired k ey number .
Introduction Video Recorder - User M anu al 11 Model Selection Guide (cont.) VR X180 TABL E I I - ADDI TI ONAL I NPUT S AND OUTP UT S ( c on t i nu e d) S e le c tio n None _ _ _ _ 0 _ Sl ot N 4 Uni v.
Introduction Video recorder – U ser Manu al 12 Model Selection Guide (cont.) VRX180 TABLE V - OPTIONS (continued) Sel ecti on Approv als CE Mark Compli ant _ _ _ 0 _ _ CSA/NRTL c/ CE Mar k _ _ _ C _.
Installation Video Recorder - User M anu al 13 2. Installation What’s in this sectio n? The follow ing topi cs are cov ered in this sect ion. Topic Page Wa r ni n g 13 Unpackin g 14 Panel mountin g .
Installation Video Recorder - User M anual 14 2.2 Unpacking Examine the shippi ng containe r carefully . If ther e are visi ble s igns of dam age, notify the carr ier and your l ocal sales offi ce imm ediately. If there i s no visib le damage, compar e the conte nts with t he packing list.
Installation Video Recorder - User M anu al 15 2.3 Panel mounting the video record er 2.3.1 Recommendations This video r ecorder is des igned to operat e under specific conditi ons. If you need more i nformation, r e fer to the product spe cification sheet.
Installation Video Recorder - User M anual 16 2.3.3 Installing the video recorder To install th e vide o recorder , follow the figur e below : Step 1 : Remo ve rear cover and wire acce ss hol es Step .
Installation Video Recorder - User M anu al 17 NOTE : W hen inst alling the v id eo recorder , the follow ing limi ts shoul d be res pected: - 15 Deg + 15 Deg Mounting ang le limits 2.
Installation Video Recorder - User M anual 18 • EXAMPLE: Rep. A: Cable r etaining bra cket (4621 0075-50 1) Rep. B: Groundin g screw Rep. C: Clamp Rep. D: Shield ed cab le (inputs ) Rep. E: Ex ternal grounding cable • The use o f spade ter minals on all w iring is rec ommended.
Installation Video Recorder - User M anu al 19 2.5 Terminal connections 2.5.1 Rear cover The rear cover protect s the I/O board s terminal conne ctors.
Installation Video Recorder - User M anual 20 Removing the rear cover grant s access to the ter minal s locati on: Step A : T urn off power Step B : Loose n screws ho lding rear cov er Step C : Slide .
Installation Video Recorder - User M anu al 21 2.5.2 Inserting and extracting inputs and outputs board: Steps A and B sh ow how to insert or extract a board from th e video recor der. To extract a b oard: Step A then Step B. To insert a bo ard: Step B t hen Step A.
Installation Video Recorder - User M anual 22 2.5.3 A n alog input boards A universal An alog Input b oard ac cepts a v ariety of input sig nals from fie ld device s. Figure 2-1 ill ustrate s the ter minal bloc k conn ections for the various input s. One A I board can be configure d to accep t multi ple input ty pes.
Installation Video Recorder - User M anu al 23 2.5.4 Digit al Inputs Boards Three types o f Digital Input (DI ) boards a ccept three types of input si gnals. 1. Logic Input 2. DC Input 3. AC Input Each type is descr ibed on t he follow ing pages. Figure 2-3 shows the termi nal blo ck conne ctions f or all DI boards.
Installation Video Recorder - User M anual 24 C hannel 4 C hannel 3 C hannel 2 C hannel 1 4 t o 20 m A out put Gr o u n d T e r mi n a l + - Load + - 24V 12 11 10 9 8 7 6 5 4 3 2 1 2 Sl o t I D NOTE - Channe ls not u sed as ana log output s can be used to supply a tran smitter w ith 24 Vdc power .
Installation Video Recorder - User M anu al 25 Figure 2-5 DO Board Terminal Block Con nection s The Digital Output bo ard with r elay out puts co ntain jump ers t o set the de-energiz ed state of the relay contact s.
Installation Video Recorder - User M anual 26 11 12 10 NO NC ! 8 9 7 5 6 4 2 3 1 Di gi tal Ou tp ut Boa rd S1 NC1 N O 1 S2 NC2 N O 2 S3 NC3 N O 3 S4 NC4 N O 4 S5 NC 5 N O 5 S6 NC 6 N O 6 NC NO Normally Ope n Cont act s Normally Close d Cont act s Figure 2-6 DO Board Relay Contact Setting 2.
Installation Video Recorder - User M anu al 27 2.5.7.1 RS232 wiring configuration VIDEO RECORDER Figure 2-7 RS232 wiring configuration 2.5.7.1.1 Switch configura tion RS 2 32 LE FT aw ay f r o m P C b.
Installation Video Recorder - User M anual 28 2.5.7.1.2 Inter face connector • With DB9 connector Interfac e cable con nectors pin ar rangem ent and si gnal f unctions.
Installation Video Recorder - User M anu al 29 • With DB25 conne ctor Interfac e cable con nectors pin ar rangem ent and si gnal f unctions. VIDEO RECORD ER SIDE DB25 m ale connec t or f ace vi ew P.
Installation Video Recorder - User M anual 30 2.5.7.2 RS422 wiring configuration VIDEO RECORDER VIDEO R ECORDER VIDE O RECORDER Figure 2-8 RS422 wiring configuration 2.
Installation Video Recorder - User M anu al 31 2.5.7.2.2 Inter face connector TOP SIDE BOTTO M SIDE RXB (+) TXA (- ) TXB ( +) RXA ( -) Figure 2-9 RS422 Inferface connections 2.
Installation Video Recorder - User M anual 32 2.5.7.3.1 Switch configura tion 1 2 3 LEFT away f rom PC board RIGHT toward PC board RS485 2.5.7.3.2 Inter face connector TOP SIDE BOTTOM SIDE RX/TXB (+) .
Installation Video Recorder - User M anu al 33 2.5.7.4 Connecting the RS422 /485 link to a comput er The VRX 180 vide o recorde r with the R S422/ 485 Comm unications option c an be connected your computer using o ne of t wo arrangem ents : • Wired to an R S422/485 c om patible ser ial port ( if the c om puter is equipp ed wit h such a p ort).
Installation Video Recorder - User M anual 34.
Programming and O perating Concepts Video Recorder – U ser Manu al 35 3. Programmin g and Operating C oncepts and Pr ocedures 3.1 Ov erview This sect ion explain s the instr ument’s pr ogramming a nd operatin g concepts an d procedu res. Read and understan d this se ction be fore attempti ng to pro gram and op erate your instrument.
Programming and O perating Concepts Video Recorder – U ser Manu al 36 3.4 Menu Navigation Moving betw een the Program, Onl ine, an d Mainten ance mod es of the instru ment i s accom plish ed through use of the i nstrume nt’s M enu, Up Arrow, Dow n Arrow, and Enter keys lo cated on its fro nt door.
Programming and O perating Concepts Video Recorder – U ser Manu al 37 A more detaile d ex planation of the funct ion of e ach but ton appears in Sect ion 3.5. To develop a feel for navigat ing be tween mo des, pow er up the instrument and perform the s equenc e of steps that fo llows.
Programming and O perating Concepts Video Recorder – U ser Manu al 38 Once within the m ode sele cted in Step 5, scro ll through t he mode ’s MA IN MENU using the Up Arrow and Down Arrow buttons. Verify each menu choi ce as indi cated in Figure 3-2.
Programming and O perating Concepts Video Recorder – U ser Manu al 39 SET MO DE PRO GRAM LA BE LS ANAL OG I NPU TS CO NT RO L LO O PS AN AL O G O UT PU T S DISCRE TE INPUT S DI S CR ET E OU TPU T S .
Programming and O perating Concepts Video Recorder – U ser Manu al 40 MAIN M ENU - MA INT E NAN CE SE T MO DE M A IN TEN AN CE CALI BRATE ANA LOG INPUTS CAL I BRAT E A NALO G OU TPU TS OFF-LINE DIAG.
Programming and O perating Concepts Video Recorder – U ser Manu al 41 3.5 Button functions In all modes, the i nstrume nt is operated by using th e front panel butto ns to view and select ite ms from menus and d isplay s. Table 3- 1 describes each p anel but ton and i ts function s.
Programming and O perating Concepts Video Recorder – U ser Manu al 42 Table 3-1 Button functions (continued) Sy mbol Name Function Operating mode in which function applies Program Online Maint Down Arrow/ Next • M o ves cursor d own a lis t/menu.
Programming and O perating Concepts Video Recorder – U ser Manu al 43 Table 3-1 Button functions (continued) Sy mbol Name Function Operating mode in which function applies Program Online Maint 1 Dis.
Programming and O perating Concepts Video Recorder – U ser Manu al 44 Table 3-1 Button functions (continued) Sy mbol Name Function Operating mode in which function applies Program Online Maint Auto/ Manual • In a l oop di splay, togg les loo p betw een Auto and M anual mode s (loop' s Force Remote M anual discrete mu st be OFF).
Programming and O perating Concepts Video Recorder – U ser Manu al 45 3.6 Text Entry From External Sources QWERT Y keyboa rd To use a keyboard to enter tex t such as labe ls, nu mbers, an d equation s, conn ect an AT Qwerty keyboard to t he min i DIN conn ector.
Programming and O perating Concepts Video Recorder – U ser Manu al 46 Table 3- 2 QWERT Y Key Equivalen ts (cont inued) Button QWERTY ke y Function F1 • M o ves cursor ar ound di splay s.
Programming and O perating Concepts Video Recorder – U ser Manu al 47 3.7 Connecting a key board or a barcode reader The mini D IN conne ctor is located on the front door of t he instrumen t.
Programming and O perating Concepts Video Recorder – U ser Manu al 48 3.8 Installing and remov ing a floppy disk To install or remov e a floppy disk fr om the ins trument, op en the do or as des cribed in the follow ing drawings. NOTE : recording on the dis k stops w hen door is open.
Programming and O perating Concepts Video Recorder – U ser Manu al 49 3.9 Definition of Function Blocks Definition A funct ion block is a uni t of softw are that perfor ms a set of operations on its input parameters an d function blo ck par ameters and produ ces output parameters .
Programming and O perating Concepts Video Recorder – U ser Manu al 50 Table 3-3 Function Block Types Function block name Ty pe Maximum available* Purpose Alarm AL 96 Causes al arms under specifie d condit ions. Analog Input AI 48 Interfaces w ith measur ing inp ut hardw are (thermocou ple, RTD, mA, volts).
Programming and O perating Concepts Video Recorder – U ser Manu al 51 3.10 Components of function blocks The three component s of a fun ction bloc k are: Input parameter(s) Function block parameter(s) Output parameter( s). Figure 3-7 show s the function bloc k Alarm #1’s com ponents.
Programming and O perating Concepts Video Recorder – U ser Manu al 52 Function block para meter A function bl ock p arameter’s data is con tained w ithin th e bl ock. W hen y ou are programming a func tion block and are not giv en a ch oice of PARM, y ou are programming a fun ction bloc k parameter.
Programming and O perating Concepts Video Recorder – U ser Manu al 53 Table 3-4 Function Block Parameter Designators Function Block Ty pe Function Block Name Output code Parameter Name Parameter Ty pe AI Analog Input OV Output Va lue Analog SY System Parameter RT AG AH AL DF DG SF SW AX DX F1 F2 F3 F4 F5 Reference Junctio n Temp.
Programming and O perating Concepts Video Recorder – U ser Manu al 54 Table 3-4 Function Block Parameter Designators (continued) Function Block Ty pe Function Block Name Output code Parameter Name P.
Programming and O perating Concepts Video Recorder – U ser Manu al 55 3.11 How to program input parameters A function b lock has two ty pes of programmabl e parameters: input parameters and function bl ock parameters.
Programming and O perating Concepts Video Recorder – U ser Manu al 56 LP 2 O V 2-character output code OV OS BC See T able 3-4 for all choices. Cha nne l number of funct ion block Type of function b.
Programming and O perating Concepts Video Recorder – U ser Manu al 57 Table 3-6 Example Number Selection Procedure Using Front P anel Buttons Step Action 1 In the Progra m Control Loops menu , sele ct LOOP #2.
Programming and O perating Concepts Video Recorder – U ser Manu al 58 ATTENTION Note the dif ference betw een programming a di screte p arameter w ith OFF and programmin g it w ith a 0. “OFF” means “not c onnect ed”; 0 me ans “off st ate”.
Programming and O perating Concepts Video Recorder – U ser Manu al 59 Table 3-9 Function Block Configuration Procedure (continue d) Step Action 4 Program the fun ction b lock’s o ther item s as desir ed. Oth er items in clude d ecimal point pos ition s, descriptor, ta g, and v arious la bels for iden tifying the functi on blo ck.
Programming and O perating Concepts Video Recorder – U ser Manu al 60 3.14 How to program common configurations Being able to d iagram a contr ol configurat ion in ter ms of fu nction bl ocks mak es it ea sier to progra m and configure your instru ment for its in tended proce ss co ntrol a pplication.
Programming and O perating Concepts Video Recorder – U ser Manu al 61 1. Diagram th e function blocks To configure this a pplicatio n using the in strument, y our task is to build up a simp le curren t control loop. Note that this control lo op must mo nitor and contro l the te mperature of t he furnac e zone to a local s et point of 500 ºF.
Programming and O perating Concepts Video Recorder – U ser Manu al 62 3. Label output pa rameters The seco nd part in lab eling each functio n block i s to denote the block s’ major inp ut and outp ut parameters. Eac h of these p aramet ers will corr espond t o actual menu settings that y ou program on the instrume nt.
Programming and O perating Concepts Video Recorder – U ser Manu al 63 AI1 TYPE J THERM OCOUP LE AI1 OV INPUT TYPE = J RANG E LOW = 0 RANGE HIG H = 1000 LP1 PV LP1 OV TYPE = ST ANDARD SP1 = 500 GAIN .
Programming and O perating Concepts Video Recorder – U ser Manu al 64 6. Draw the Feedback con nection To fully co mplete the functi on blo ck diagra m, one fina l and v ery importa nt interconn ectio n must be drawn.
Programming and O perating Concepts Video Recorder – U ser Manu al 65 Time Proportioning Relay Driven Pump A second control s cheme is to use a relay to produce a ti me proportio ning or Duratio n Adjusting Ty pe (DAT) control signal. Such an application is dep icted in Fi gure 3-17.
Programming and O perating Concepts Video Recorder – U ser Manu al 66 From Figure 3-18, the ins trument’ s AI1 function bloc k will essent ially process the 4 to 20 mA trans mitter signal to generat e a pH measureme nt. This mea surement w ill be “AI1 OV” which, in turn, will be appl ied to LP1’s proces s variable in put, “PV.
Programming and O perating Concepts Video Recorder – U ser Manu al 67 In Figure 3-20, th e analog inp ut function b lock AI1 is dep icted process ing the resista nce values pr oduced by the RT D. The re sulting water tempe rature m easurem ents (AI1 OV) are then fed to the proce ss variable in put (PV) of the LP 1 control l oop blo ck.
Programming and O perating Concepts Video Recorder – U ser Manu al 68 Cascade Con trol An example of a casca de cont rol appl icatio n is featu red in Figure 3-21. Ca scade control is typic ally use d when tw o process v alues mus t be simulta neously c ontrolle d, w ith one process v alue di rectly influ encing the behavior of the other.
Programming and O perating Concepts Video Recorder – U ser Manu al 69 AI1 REACTION VESSEL THE RMO COUP LE AI1 O V LP1 PV LP1 OV TYPE = CAS_ P SP1 = 123 4.5 FB AO1 IN 4 TO 20 mA LP2 SP2 LP2 OV TYPE = CAS_ S FB PV AI2 OIL THE RMO COUP LE AI2 OV LP2 BC AO1 BC NOTE: 1) SP1 is de sire d reacti on vess el tempe rature .
Programming and O perating Concepts Video Recorder – U ser Manu al 70 Set Point Profile Implementation By definition, se t point profi les are esse ntially user specif ied plot s of process v alues agains t time.
Programming and O perating Concepts Video Recorder – U ser Manu al 71 AI1 TYPE J THER MOCOUP LE AI1 OV INPU T TYP E = J RANG E LOW = 0 RANGE HIGH = 1000 LP1 PV LP1 OV TYPE = ST ANDA RD SP1 = 500 SP2.
Programming and O perating Concepts Video Recorder – U ser Manu al 72 Also typical i n the ex ecution of a set po int profile is the gen eration of discr ete event s during each prof ile step. D iscrete ev ents are sim ply st atus indi cators that are p rogramme d to a ssume ei ther an ON or OFF state during a step of a profile.
Programming and O perating Concepts Video Recorder – U ser Manu al 73 + + + Exter nal Switches DI1 DI1 OS DI2 DI2 OS DI3 DI3 OS AI1 TYPE J THERMOCO UPLE AI1 O V INPU T TYPE = J RAN GE LOW = 0 RANGE .
Programming and O perating Concepts Video Recorder – U ser Manu al 74 3.15 Data Storage This inst rument supp orts either flop py 1,44 M B or 100 MB ZIP dis ks. Note th at only DO S formatted floppy dis ks may be used i n the i nstrume nt’s dis k drive an d the unit’s fro nt door must b e closed for any disk drive op eration s to take place .
Programming and O perating Concepts Video Recorder – U ser Manu al 75 Performing Da ta Storage Configuring t he instru ment to store the fir st catego ry, Data Storage (proce ss and dia gnosti c data) is done through an O nline me nu entit led DAT A STO RAGE.
Programming and O perating Concepts Video Recorder – U ser Manu al 76 Initializing a ZIP dis k To activate the new data storage schedules that h ave been confi gured in the SET UP NEW SCHEDULES menu requir es you to “initialize” the DO S formatted disk to w hich proces s and diagnosti c data will b e stored.
Programming and O perating Concepts Video Recorder – U ser Manu al 77 The next step to comp lete is t o initializ e the disk on the vide o recorder as y ou would hav e done normally , as explain ed in the «Initializ ing a zip dis k» section, ex cept that thi s time, it will ta ke just a f ew seconds.
Programming and O perating Concepts Video Recorder – U ser Manu al 78 EXAMPLES : Example #1 : 4 L ive T rends all h aving 1 H our S creens + 1 Data Stor age T rend at 5 Se conds + 1 Dat a Storage Tren d at 10 Secon ds + 1 Live S c reen. The result = ((1 /12) * 4) + 1 /5 + 1/10 + 1 = 1.
Programming Function Blocks and Features Video Recorder – User Manual 79 4. How To Program Function Blocks and Features 4.1 Overview This section describes all the programming procedures to get your instrument up and running, ex cept Profiles which are discussed in Section 5.
Programming Function Blocks and Features Video Recorder – User Manual 80 4.2 Programming tips • See Section 3 for general programming procedures. • Before programming a function block’s input .
Programming Function Blocks and Features Video Recorder – User Manual 81 4.3 The Program mode menu Program mode is an off-line mode for programming (configuring) the instrument. In this mode, all outputs are frozen. Table 4-1 show s the top level of the Program M ode menu with all av ailable options.
Programming Function Blocks and Features Video Recorder – User Manual 82 4.4 Frequently used programming prompts W hen programming the instrument you will see certain prompts repeatedly in different menus. T hese are described in Table 4-2, rather than in each menu in w hich they appear.
Programming Function Blocks and Features Video Recorder – User Manual 83 4.5 Set Mode Select this item to change the operating mode of the instrument to Online, Program or M aintenance. The top of the display w ill show which mode you hav e changed to.
Programming Function Blocks and Features Video Recorder – User Manual 84 4.6 Enter Labels Overv iew Labeling lets you use the front panel buttons, a QW ERTY keyboard, or barcode reader to assign custom text identifiers to most data and functions to make them easily recognized on displays.
Programming Function Blocks and Features Video Recorder – User Manual 85 Table 4-3 Labels for Function Blocks Prompt Range/Selections Definition DESCR Enter 16 characters max imum. Called a descriptor . Usually appears as a header or title on some displays and reports.
Programming Function Blocks and Features Video Recorder – User Manual 86 Table 4-4 Other Labels Prompt Range/Selections Definition UNIT Enter up to 16 characters to specify a label for the instrument. The unit name appears on all Data Storage floppy disks coming from this instrument.
Programming Function Blocks and Features Video Recorder – User Manual 87 4.7 Program Analog Inputs To program Analog Inputs, select PROG RAM ANALOG INPUT S on the M ain Program Menu.
Programming Function Blocks and Features Video Recorder – User Manual 88 Table 4-6 Standard A lgorithm Prompts (continued) Prompt Range/Selections Definition TEMPERATURE UNIT Select C for Degrees Celsi us, F for Degrees Fahr enheit, K f or Kelvi n, R for Rankine, or NONE.
Programming Function Blocks and Features Video Recorder – User Manual 89 Custom algorithm prompts Table 4-7 describes the custom algorithm prompts. See T able 4-2 for additional prompts. These prompts appear only if CUST OM INPUT is enabled under FEATURES.
Programming Function Blocks and Features Video Recorder – User Manual 90 4.8 Program Control Loops Control Loop Progr a mming Structure Programming a control loop requires configuring at least 3 function blocks: an Analog Input (AI), a loop algorithm and an Analog Output (AO).
Programming Function Blocks and Features Video Recorder – User Manual 91 Table 4-8 Loop Characteris tics (continued) Characteristic What to be aware of Split output programming requirements A splitter output type (Standard or Advanced) calculated value is used to send the Split loop output to 2 or 3 different analog output (AO) functions.
Programming Function Blocks and Features Video Recorder – User Manual 92 Table 4-9 Control Loop Type Menu Selections STD ADV SPLIT ON OFF CAS P CAS S RATI O DIAT IN DECI MAL POS IN DECI MAL POS IN D.
Programming Function Blocks and Features Video Recorder – User Manual 93 Table 4-9 Control Loop Type Menu Selections (continued) STD ADV SPLIT ON OFF CAS P CAS S RATIO DIAT FEEDFORW ARD FEEDFORW ARD.
Programming Function Blocks and Features Video Recorder – User Manual 94 Loop Menu Items Table 4-10 alphabetically describes ev ery loop menu item. See T able 4-2 for additional prompts. Table 4-10 Loop Prompts Prompt Range/Selections Definition APPROACH HIGH Enter a value 0.
Programming Function Blocks and Features Video Recorder – User Manual 95 Table 4-10 Loop Prompts (continued) Prompt Range/Selections Definition ENGINEERING UNITS Select letter Units of measure for values of process variable or set point which w ill appear on Online loop displays.
Programming Function Blocks and Features Video Recorder – User Manual 96 Table 4-10 Loop Prompts (continued) Prompt Range/Selections Definition IN DECIMAL POSITION Select decimal position Used for all input parameters of the loop. INTERA CTIVE YES, NO Select interactive (YES) or noninteractive (NO ) for the control algorithm operation.
Programming Function Blocks and Features Video Recorder – User Manual 97 Table 4-10 Loop Prompts (continued) Prompt Range/Selections Definition RATE#1 & RATE #2 0.02-10.00 minutes Modifies the loop output based on the rate of change of the process variable.
Programming Function Blocks and Features Video Recorder – User Manual 98 Table 4-10 Loop Prompts (continued) Prompt Range/Selections Definition RATIO SETPOINT Enter a number will equal the ratio that the ratio control loop will maintain betw een its process variable and a “w ild variable.
Programming Function Blocks and Features Video Recorder – User Manual 99 Table 4-10 Loop Prompts (continued) Prompt Range/Selections Definition SP INC SLEW LIMIT & SP DEC SLEW LIMIT Enter a number W orking set point slew limits for increasing and decreasing slew rates.
Programming Function Blocks and Features Video Recorder – User Manual 100 AI3 FUEL ∆ P SI GN AL AI 3 O V AI 2 O V AIR ∆ P SIGN AL AI2 × + RATIO SE TP OIN T RA TIO BI A S WILD VA R IA B LE SP 2 .
Programming Function Blocks and Features Video Recorder – User Manual 101 4.9 Program Analog Outputs The analog outputs w ill be accessible if an analog output board is detected upon power up. If the instrument will be used for control, program the loops first.
Programming Function Blocks and Features Video Recorder – User Manual 102 Table 4-13 A nalog Output Prompts Prompt Range/Selections Definition INPUT SOURCE Enter OFF, analog parameter, number as the analog output source. For a control loop, this is typically set to a control output (LP# OV).
Programming Function Blocks and Features Video Recorder – User Manual 103 Table 4-13 A nalog Output Prompts (continued) Prompt Range/Selections Definition MIN ON TI ME OFF or ≥ 0 The minimum on time (in seconds) for the output. If the input source calls for the output to be on for less than this time, the output will not turn on at all.
Programming Function Blocks and Features Video Recorder – User Manual 104 4.10 Program Discrete Inputs Discrete Input function blocks are controlled by the on/off status of the input hardw are. The output of the function block, DIn OS, reflects the status of the associated input hardw are.
Programming Function Blocks and Features Video Recorder – User Manual 105 4.11 Program Discrete Outputs Discrete Output function blocks control the relay or open collector output hardw are. The Program Discrete Outputs menu item w ill appear if a Discrete Outputs board is installed.
Programming Function Blocks and Features Video Recorder – User Manual 106 4.12 Program Calculated Values A Calculated Value (CV) is a data point w hose value is derived from calculations inv olving other data points. The CV O utput can be analog or discrete.
Programming Function Blocks and Features Video Recorder – User Manual 107 Peak Picking This type monitors the input and determines a “peak” v alue reached during the specified time interval (in minutes). The peak can be chosen to be a max imum, minimum, average, or standard deviation.
Programming Function Blocks and Features Video Recorder – User Manual 108 Signal Select Selects one of 48 inputs based on the action and outputs it as CVn OV.
Programming Function Blocks and Features Video Recorder – User Manual 109 Compare Compare can be used instead of an Alarm’s output to control a relay. It can also provide on/off control with hy steresis. Compares 2 inputs. Call the result of this comparison “Result”.
Programming Function Blocks and Features Video Recorder – User Manual 110 Input # 2 - Inp ut #1 Hy steresis Result switch es OFF Tim e 1 De g ree Result ON Operator GT ( Greater than) Hysteresi s = .
Programming Function Blocks and Features Video Recorder – User Manual 111 Table 4-20 Compare’s Condition Type and Condition Time Prompts Condition ty pe Application If this is true then CVn OS is .
Programming Function Blocks and Features Video Recorder – User Manual 112 Table 4-20 Compare’s Condition Type and Condition Time Prompts (continued) Condition ty pe Application If this is true then CVn OS is PULSE Used for interfacing with slower circuits.
Programming Function Blocks and Features Video Recorder – User Manual 113 Counter Counts the num ber of O FF(0)- to-ON(1) transitions of the input. This number is output as CVn OV. W hen this num ber reaches the Preset value, a disc rete output param eter CVn OS goes ON(1) unti l Reset occu rs.
Programming Function Blocks and Features Video Recorder – User Manual 114 Mat h Performs math on up to 8 inputs using a single operator. Output is CVn OV . Division by 0 is indicated by CVn O V’s displayed value flashing 0. Table 4-22 describes the M ath prompts.
Programming Function Blocks and Features Video Recorder – User Manual 115 Free Form Math The output CVn O V is the result of a user-specified equation. QW ERTY keyboard may be used for easier equation entry. Table 4-23 describes the Free Form M ath prompts.
Programming Function Blocks and Features Video Recorder – User Manual 116 Table 4-24 Free For m Math Functions For this function or value Ty pe this in the equation n (constant) n Negation (- n ) NE.
Programming Function Blocks and Features Video Recorder – User Manual 117 Logic The input or inputs are processed by a logic operator. C all the result of this logic operation “Result”. Result is a pulse that goes ON(1) w hen the logic is true, and OFF(0) w hen the logic is not true.
Programming Function Blocks and Features Video Recorder – User Manual 118 Table 4-26 Logic Operator s For this operator Definition if this is true then Result is AND If all programmed inputs are ON, Result is ON. All programmed inputs are ON(1) ON(1) OR If at least 1 programmed input is ON, Result is ON.
Programming Function Blocks and Features Video Recorder – User Manual 119 Free Form Logic Lets you enter up to 64 characters as a custom logic equation (EQ) containing inputs and logical operators. The result of this equation is called “Result”.
Programming Function Blocks and Features Video Recorder – User Manual 120 Order of eval uation 1. Parentheses () 2. NOT 3. AND 4. OR, XOR Example e quation using operator s and inputs (A+B)*C computes the result of (A OR B) AND C.
Programming Function Blocks and Features Video Recorder – User Manual 121 BCD Converts up to 8 discrete inputs’ binary coded decimal into an unsigned integer and output the integer as CVn OV.
Programming Function Blocks and Features Video Recorder – User Manual 122 Table 4- 32 How Pro files A re Saved In M emory 1-programmer instrument 1 Profile per Program 2-programmer instrument 2 Prof.
Programming Function Blocks and Features Video Recorder – User Manual 123 Function Genera tor This CV ty pe can be used to characterize a valv e (Figure 4-8) or an input signal (Figure 4-9). You enter a custom curve of up to 19 segments (20 X ,Y coordinates).
Programming Function Blocks and Features Video Recorder – User Manual 124 BC PID AO FB INPUT FUNC TION GEN ERATOR CV BC FB OV OV Figure 4-8 Function Ge nerator Configur ation For Valve Char acteriza.
Programming Function Blocks and Features Video Recorder – User Manual 125 Interval T imer This timer counts dow n from the preset value in minutes. This time remaining is C Vn OV.
Programming Function Blocks and Features Video Recorder – User Manual 126 Periodic T imer Generates a discrete output pulse CVn OS which is ON (1) for 1 machine cycle (250ms, 500ms, 1 sec) at specified Start time and repeated at a specified Period thereafter.
Programming Function Blocks and Features Video Recorder – User Manual 127 Table 4- 35 Periodic T imer Prompt s Prompt Range/Selections Definition SET UP T IM ER See Table 4-36 for prompts Selects the timer format. Table 4- 36 Set Up T imer Prompts Prompt Range/Selections Definition PHASE NONE, DAILY, W EEKLY, MONT HLY Select the timer format.
Programming Function Blocks and Features Video Recorder – User Manual 128 Mass F low By compensating for variations in fluid temperature and pressure, M ass Flow is used to obtain a more precise fluid flow measurement from an orifice plate dev eloping a differential pressure.
Programming Function Blocks and Features Video Recorder – User Manual 129 Carbon Potential The Carbon Potential Control Function Block prov ides for weight percent (w t%) control of carbon in carburizing, hardening, and atmosphere generating applications.
Programming Function Blocks and Features Video Recorder – User Manual 130 Figure 4-11 Typic al Carbon Potentia l Control Configuration O 2 Pr obe Out put %CO O 2 Pr obe Te mp. %C Anti-S ooting Fact or Dewpoint Low Tem peratu r e Discrete CARBON P OTENT IAL CONTROL CV PV SP HIGH RMAN CONS T ANT AI AI AI %C CONTROL LP AO LINEA R XXXXX.
Programming Function Blocks and Features Video Recorder – User Manual 131 Relative Humidity Outputs CVn OV relative humidity as a function of dry- bulb temperature, wet-bulb temperature, and atmospheric pressure. Table 4-39 describes the Relativ e Humidity prompts.
Programming Function Blocks and Features Video Recorder – User Manual 132 Sterilization The output CVn O V is a “kill time”, F 0 , which quantifies the destruction of microorganisms during a sterilization process. F 0 represents the number of minutes after w hich the microorganism population is decreased by one decimal or log unit.
Programming Function Blocks and Features Video Recorder – User Manual 133 A dvanced Splitter Output (A DV SPLITTER) This function can be used for heat/cool applications. It splits an input into 3 independently scaled outputs: CVn_A1, CVn_A2 and CVn_A3 (Figure 4-12).
Programming Function Blocks and Features Video Recorder – User Manual 134 Tabl e 4-41 A dvanced Splitter Pro mpts Prompt Range/Selections Definition RANGE LOW RANGE HIGH OFF or number Enter the output's display limits. Output is not clamped or flashed when it ex ceeds these limits.
Programming Function Blocks and Features Video Recorder – User Manual 135 Standard Splitter Ou tput (STD SPL ITT ER) This function can be used for heat/cool applications.
Programming Function Blocks and Features Video Recorder – User Manual 136 Scaling The output CVn O V is a linear scaling of the input using the specified limits.
Programming Function Blocks and Features Video Recorder – User Manual 137 Signal Clamp If input is between Low Select and High Select, the output CVn O V equals the input. If the input exceeds these two limits, the output equals the preset v alue. Table 4-44 describes the Signal Clamp prompts.
Programming Function Blocks and Features Video Recorder – User Manual 138 1 Point Block Average (1 Pt Block Avg) Outputs a block mean average CVn O V of the input over the specified Av erage Period. A new sample of the input will be taken on ev ery instrument scan cycle.
Programming Function Blocks and Features Video Recorder – User Manual 139 Rolling Average Outputs a rolling mean average CVn O V of the input over the specified Average Period. As new input samples are collected, old samples are discarded. The function w ill calculate a new av erage at equally spaced sample intervals.
Programming Function Blocks and Features Video Recorder – User Manual 140 Multiple Input Average (Multiple A v g) The output CVn A1 is the instantaneous av erage of the assigned input points. The av erage is calculated every scan cy cle. Table 4-47 describes the M ultiple Average prompts.
Programming Function Blocks and Features Video Recorder – User Manual 141 CEMS Blo ck A verage Outputs a block mean average CV n OV over the specified Av erage Period. The average is calculated from input samples taken at equally spaced Sample Periods.
Programming Function Blocks and Features Video Recorder – User Manual 142 Table 4- 49 CEMS Ro lling A verage Prom pts Prompt Range/Selections Definition RANGE LOW RANGE HIGH OFF or number Enter the output’s display limits. O utput is not clamped or flashed when it ex ceeds these limits.
Programming Function Blocks and Features Video Recorder – User Manual 143 4.13 Program Alarms You can program an alarm to be triggered by any ex treme input value. To program alarms, select “PROGRAM ALARMS” on the M ain Program Menu. Select an alarm to program.
Programming Function Blocks and Features Video Recorder – User Manual 144 4.14 Program Totalizers The optional totalizer integrates an analog v alue over time. W ith the input being viewed as a flow rate, the function outputs a running total TLn OV ov er time.
Programming Function Blocks and Features Video Recorder – User Manual 145 Table 4- 51 Tot alizer Promp ts Prompt Range/Selections Definition INPUT SOURCE OFF, analog parameter, number. Input source to be totalized. OUTP UT LOW LIMIT OUTPUT HIGH LIM IT OFF or number The range outside w hich the displayed output w ill flash unclamped.
Programming Function Blocks and Features Video Recorder – User Manual 146 4.15 Program Profiles Profile programming is explained in Section 5..
Programming Function Blocks and Features Video Recorder – User Manual 147 4.16 Program Constants Constants can be programmed here and their values edited Online. Select a constant to program. Table 4-52 describes the Constant prompts. See T able 4-2 for additional prompts.
Programming Function Blocks and Features Video Recorder – User Manual 148 Destination defined To program Loops and Analog Outputs, y ou select the Program Control Loops or Program Analog Outputs from the Program M ode Menu, then program each menu item.
Programming Function Blocks and Features Video Recorder – User Manual 149 4.17 Copy Block Use Copy Block to copy the setup of any function block to another channel of the same function block. For example, if y ou have programmed AI1 and w ant AI2 to have the same settings, use Copy Block.
Programming Function Blocks and Features Video Recorder – User Manual 150 4.18 Program Displays You can configure up to 10 primary displays using one or more display formats show n in Figure 4- 17 and assign them to appear in specified order when the Display button is pressed.
Programming Function Blocks and Features Video Recorder – User Manual 151 TE MP1 10 00.0 0 0. 00 TE MP 2 TE MP3 TE MP 4 50 0.00 25 0. 00 500.00 0.00 0. 00 0.00 51 0.00 DE G F 28 2. 00 DE G F 12 4. 00 DE G F 27 3.00 DE G F 4 Poi nt V ertic al B ar Gr aph (V _4 _B AR ) TE M P7 2261.
Programming Function Blocks and Features Video Recorder – User Manual 152 Display S etup Proce dure Table 4-54 describes the display setup procedure. Table 4- 54 Display Setup Procedu re Step Action 1 Select Program Displays from the Program mode menu.
Programming Function Blocks and Features Video Recorder – User Manual 153 Table 4- 56 Paper Chart Speed Equivalen ts to T ime Base Selections Instrument Time/Screen Paper Chart Vertical Trend cm/hour (inches/hour) Paper Chart Horizontal Trend cm/hour (inches/hour) 5 minutes 154 (60.
Programming Function Blocks and Features Video Recorder – User Manual 154 Live Trend Buffe r Size Table 4-57 1 tre nd group live buffer si ze 1 Trend Group Display length Number of points in the tre.
Programming Function Blocks and Features Video Recorder – User Manual 155 Table 4-59 4 tre nd group live buffer size 4 Trend Groups Display length Number of points in the trend Number of pages in th.
Programming Function Blocks and Features Video Recorder – User Manual 156 S et Up Bar Graph 1 Table 4-60 describes the prompts for setting up Bar Graph 1.
Programming Function Blocks and Features Video Recorder – User Manual 157 A ssign Displays to Keys Your instrument has 4 display keys. You can assign a total of 10 display s to these keys. Pressing the Display 1 key ( 1 ) accesses the format you assign to Display 1.
Programming Function Blocks and Features Video Recorder – User Manual 158 Table 4- 64 A ssign Displays To Keys Prompt s (continued) Prompt Range/Selections Definition DISPLAY 1 DISPLAY 2 . . . DISPLAY 10 FORM AT Select one of the following display formats.
Programming Function Blocks and Features Video Recorder – User Manual 159 4.19 Enable Features Features can be restored to or removed from menus and displays simply by turning them On (ENABLE) or Off (DISABLE) here. Disabled functions and their data are not destroyed or erased—they just cannot be view ed on the display.
Programming Function Blocks and Features Video Recorder – User Manual 160 4.20 Program Security Security lets you protect certain menu items and functions from unw anted or accidental access. Access to a secured item requires entry of a 3-digit master or operator code.
Programming Function Blocks and Features Video Recorder – User Manual 161 4.21 Serial Communications Serial Communications is an optional feature that lets the instrument ex change data with a host device (a PC running Honeyw ell or other compatible software) on an R S422/485 data link.
Programming Function Blocks and Features Video Recorder – User Manual 162 4.22 Set Clock To assure data, alarms, and events are properly time stamped, the clock must be properly set. T he clock uses military time. Select "CLOCK" from the main Program menu.
Programming Function Blocks and Features Video Recorder – User Manual 163 4.23 Load/Store Configuration Instrument configurations can be stored to and loaded from floppy disk. The front door must be closed. Configurations have filename ex tension .LNC.
Programming Function Blocks and Features Video Recorder – User Manual 164 4.24 Scan Rate Scan rate is the time required to measure inputs, execute function blocks (A I, Loops, AO, DI, DO, C V, etc.) and update outputs. It is also known as the machine cy cle, scan cycle, and update rate.
Programming Function Blocks and Features Video Recorder – User Manual 165 4.25 Select Language SELECT LANG UAGE on the M ain Program Menu changes the instrument’s language to: • English • Span.
Programming Function Blocks and Features Video Recorder – User Manual 166 4.26 Data Storage Overv iew Data Storage lets you store trends, unit data, alarms, events, and diagnostics in separate files on a floppy disk for later analysis and review (replay).
Programming Function Blocks and Features Video Recorder – User Manual 167 Set Up New Schedules This item contains setup menus for all data sets. Select it to specify w hat data to store and how to store it. If a type of data storage is not scheduled, no disk file w ill be created for it.
Programming Function Blocks and Features Video Recorder – User Manual 168 Table 4-72 Prompts For Storage Se tup Of Trends, A larms , Events, Diagnostics Prompt Range/Selections Definition POINT #1 - POINT #12 Analog or discrete parameter Select the data points for the trend.
Programming Function Blocks and Features Video Recorder – User Manual 169 Trend Dat a 2, 3 & 4 Trend Data 2, T rend Data 3 and T rend Data 4 use the same prompts as in Table 4-72.
Programming Function Blocks and Features Video Recorder – User Manual 170 Diagnostics Data storage for Diagnostics is a complete log of all diagnostic messages. It includes the diagnostic code or identifier message and its time and date of occurrence.
Programming Function Blocks and Features Video Recorder – User Manual 171 Table 4- 74 Unit Data Promp ts (continued) Prompt Range/Selections Definition SELECT FILENAME FILE CYCLE DRYER PROD RECORD T.
Programming Function Blocks and Features Video Recorder – User Manual 172 Disk capacity Choose DISK CAPACITY under SET UP NEW SCHEDULES menu to allocate trend storage.
Programming Function Blocks and Features Video Recorder – User Manual 173 Table 4- 76 Disk Storage Capacit y of 100MB Z IP disk (The values shown below are for each T rend f ile) 24000000 bytes per file. STO RA GE RA TE 1 sec. 5 sec. 10 sec. 30 sec.
Programming Function Blocks and Features Video Recorder – User Manual 174 Batch Control Specify a discrete parameter as the STAR T/ST OP switch for all data ty pes whose storage mode is set to “BATCH”. ATTEN TION If no BATCH C ONTR OL parameter is defined here, batch storage is started/stopped instead through the menu item BATCH ST ATE.
Setpoint Profiler Video Recorder – User Manual 175 5. Setpoint Profiler What’s in this section? Section 5 explains the functions, configuration, and operation of the Setpoint Profiler.
Setpoint Profiler Video Recorder – User Manual 176 • G uaranteed soak configurable per segment. • D iscrete outputs to indicate profile state, including Ready, Run, Hold, In Progress, and At End. • U p to 16 Discrete outputs (Events) programmable per segment.
Setpoint Profiler Video Recorder – User Manual 177 Tw o types of profiles A single phase profile is the simpler of the two profile types. It does not contain startup and shutdow n segments.
Setpoint Profiler Video Recorder – User Manual 178 5.2 Components of a profi l e Tw o PVs av ailable Each profile can monitor up to 2 process variables. The second PV is for monitoring a second v ariable related to your process. The v alue of each PV is compared with the v alue of the profile.
Setpoint Profiler Video Recorder – User Manual 179 To properly terminate a Val/D ur profile you must program the segment beyond the last segment with the following: 1.
Setpoint Profiler Video Recorder – User Manual 180 Rate Ramp Type Each ramp segment’s TIM E specifies the rate at w hich the profiler output will reach the nex t soak segment, where the rate is specified by the prompts TIM E/TIM E UNITS. The ramp segment’s VALUE prompt is not used.
Setpoint Profiler Video Recorder – User Manual 181 Segment #1 Tim e Segment #3 Tim e Segment #1 Value Segment #3 Value Value = value of soak Segmen t #2 Time Segmen t #2 Time Segmen t #2 Time Segmen.
Setpoint Profiler Video Recorder – User Manual 182 Soak segment All soak segments have a beginning VALUE and a T IM E during which that v alue is maintained.
Setpoint Profiler Video Recorder – User Manual 183 Segment Ev ents Each segment contains 16 programmable discrete event outputs w hose ON/OFF states- specified by you -can be used to trigger other discrete functions.
Setpoint Profiler Video Recorder – User Manual 184 Segment Loops You can program up to four segment loops w ithin a profile. A segment loop is one or more consecutive segments which must repeat a selected number of times before proceeding to the nex t segment outside of the loop.
Setpoint Profiler Video Recorder – User Manual 185 5.3 Parameters that control a profile’s execution Coordinating operation of multiple profilers In a multi-profiler instrument the profiles in a program can be totally unrelated to each other, that is, you can give them different times and settings .
Setpoint Profiler Video Recorder – User Manual 186 Table 5- 2 Parameters T hat Cont rol Profiler Execut ion (continued) Parameter nam e Definition Triggered by Conditions present Result HOLD Holds a profiler at its current position. Profiler’s Elapsed Time continues but Segment Time stops until Profiler is started again.
Setpoint Profiler Video Recorder – User Manual 187 Parameter nam e Definition Triggered by Conditions present Result FAST FORW ARD FAST FORW ARD is a w ay to test for proper functioning of the profiler’s events and outputs, without having to w ait for the profiler to execute at its normal speed.
Setpoint Profiler Video Recorder – User Manual 188 Parameter nam e Definition Triggered by Conditions present Resu lt SHUTDOW N W hen Shutdown is activated by a discrete input or by the operator menu, the profiler jumps from the batch phase to the shutdown phase of a multiphase profile.
Setpoint Profiler Video Recorder – User Manual 189 Parameter nam e Definition Triggered by Conditions present Resu lt GUARANTEED SOAK See Guaranteed Soak on page 182. Level ON Excessive deviation between profiler and PV #1 or PV #2 & the segment’s GUAR SOAK #1 or GUAR SOAK #2 is enabled.
Setpoint Profiler Video Recorder – User Manual 190 Table 5-3 Program Pr ofiler Prompts Prompt Range/Selections Definition DISPLAY LO LIM OFF or number Enter the lower limit for the SP T rend display. Allow for the maximum and minimum Profiler and PV values.
Setpoint Profiler Video Recorder – User Manual 191 Setpoint Profile s Menu (in Online mode) This menu lets you define profile ramp and soak segments and associated parameters, and store and load programs to and from floppy disk or memory. See Figure 5-13 for allow able and non-allowable storage.
Setpoint Profiler Video Recorder – User Manual 192 Table 5-4 Setpoint Profile s Prompts (continued) Prompt Range/Selections Definition LOAD PROGRAM FROM DISK Files with .LNS ex tension. Select a program to load into the Setpoint Profiler function block.
Setpoint Profiler Video Recorder – User Manual 193 Table 5-5 Edit Profile Prompts Prompt Range/Selections Definition RAMP T YPE VAL/DUR, TIME, RAT E, EXTERNAL See 4 types of ramp segments on page 178. TIM E UNIT S SEC S, MIN S, HOURS Select the time units to be used by all segments of the profile.
Setpoint Profiler Video Recorder – User Manual 194 Table 5-5 Edit Profile Prompts ( continued) Prompt Range/Selections Definition AUTO CYCLE OFF, ON Select ON to hav e the profile (or batch phase if defined) repeat AUTO C YCLE CO UNT times. Automatically re-runs the profile w hen ON.
Setpoint Profiler Video Recorder – User Manual 195 Table 5-5 Edit Profile Prompts ( continued) Prompt Range/Selections Definition TIM E M ULTIPLIER Number Time M ultiplier determines the speed at which the profiler will run w hen in Fast Forward mode.
Setpoint Profiler Video Recorder – User Manual 196 Editing Segments Use the following prompts to map out each segment’s v alue, time, and events. Up to 63 segments are programmable per profile. Table 5- 6 Edit Segmen ts Prompt s Prompt Range/Selections Definition NEXT SEGM ENT Select this to edit the next segment.
Setpoint Profiler Video Recorder – User Manual 197 5.5 How to load and run a profiler Overv iew From the Setpoint Profile Trend’s menu you can: • load a profiler from memory • load a profiler .
Setpoint Profiler Video Recorder – User Manual 198 ATTEN TION The follow ing procedures assume the instrument has been programmed to display the Setpoint Profiler as a trend.
Setpoint Profiler Video Recorder – User Manual 199 Table 5-8 Procedur e To Load A Progra m From Memory Using Online Menu Step Action Result/Notes 1 Press the Display button to change to online mode. An online display is shown. 2 Press the Menu button to display the online menu.
Setpoint Profiler Video Recorder – User Manual 200 How p rograms are stored on a disk Programs are saved to disk as a file name, number, and .LNS ex tension. Unlike memory storage, you can specify w hich profiles you w ant stored as a program. Disk capacity depends on the number of profiles in the program.
Setpoint Profiler Video Recorder – User Manual 201 How to load a program from disk Table 5-12 Proce dur e To Load A Progra m From Disk Step Action Result/Notes 1 Press the Display button to change to online mode. An online display is show n. 2 Press the M enu button to display the online menu.
Setpoint Profiler Video Recorder – User Manual 202 How t o start a pro filer A profiler can be started f rom the Ready, Hold or End state. Tabl e 5-13 Profiler Start ing Proced ure Step Action Result/Notes 1 Press Display button until the Setpoint T rend is displayed.
Setpoint Profiler Video Recorder – User Manual 203 How to hold a profiler Table 5- 14 Profiler Hold Pro cedure Step Action Result/Notes 1 Perform steps 1 and 2 from Start procedure (Table 5-13). Profile menu is displayed. 2 Press Decrement button to move cursor to Hold.
Setpoint Profiler Video Recorder – User Manual 204 How t o advan ce a profiler to t he next segmen t Tabl e 5-16 Profiler Advance Procedure Step Action Result/Notes 1 Place profiler in Hold. See Profiler Hold procedure inTable 5-14. 2 Press Decrement button to move cursor to Advance.
Setpoint Profiler Video Recorder – User Manual 205 How t o view event status Tabl e 5-18 Event Viewing Procedure Step Action Result/Notes 1 Perform steps 1 and 2 from Start procedure (Table 5-13). Profile menu is displayed. 2 Press Decrement button to move cursor to Events.
Setpoint Profiler Video Recorder – User Manual 206 How to v iew profiler summary display Table 5- 20 Summary Viewing Pro cedure Step Action Result/Notes 1 Perform steps 1 and 2 from Start procedure (Table 5-13). Profiler menu is displayed. 2 Press Decrement button to move cursor to Summary.
Setpoint Profiler Video Recorder – User Manual 207 How to edit a profile’s segments Profile may be in Run, Ready , End, or Hold to edit segments. CA UTION For value duration ramp type, it is recommended y ou do not edit the currently running segment or the nex t segment.
Setpoint Profiler Video Recorder – User Manual 208.
Online Operations Using Pr imary Displays Video Recorder – User Manual 209 6. Online Operations Using Primary Display s 6.1 Overview Online operation using primary display s consists of using the buttons to view and interact w i th the displays that were assigned to the D isplay button.
Online Operations Using Pr imary Displays Video Recorder – User Manual 210 6.2 Interacting With Primary Displays Interacting with Setpoint Trend Display W hen a Setpoint Trend display is shown (Figure 6-1), press the T ab key to display options for controlling the profilers execution.
Online Operations Using Pr imary Displays Video Recorder – User Manual 211 Interacting with Live or Replay Trends W ith a live vertical or horizontal trend on the display, press T ab key to access the Point/Detail menu. W hen replaying (stored) trends this menu is always displayed.
Online Operations Using Pr imary Displays Video Recorder – User Manual 212 Table 6-2 Point/Detail Menu Prompts (continued) Prompt Definition FIND Lets you display the trend from a certain time. A list of times will appear on the display , as shown. FIRS T is the oldest time available in the trend.
Online Operations Using Pr imary Displays Video Recorder – User Manual 213 TEMP7 1941.5 DEGF 1500.0 2500.0 A ALARM 1 HIGH 12:15 11:45 11:15 2X Zoom c ur s or A m ount of m a gni f i cat i on Figure .
Online Operations Using Pr imary Displays Video Recorder – User Manual 214 Interacting with Panel_4 Display To stop the rotation of the panel display on a precise point series, follow the procedure in Table 6-3.
Online Operations Using Pr imary Displays Video Recorder – User Manual 215 Interacting with Loop Display s LO O P 1 SP1 11/ 15 12: 15 PV SP OU T DEV 2205 . 00 2000 . 00 83. 5% 205. 00 AD D I S K F U L L Di gi ta l Loop (L O O P_ D IG) AUT O Loop w it h Bar G r a ph (LO O P_B A R) L OOP 1 SP1 11/ 15 12: 15 25 00.
Online Operations Using Pr imary Displays Video Recorder – User Manual 216 Table 6-5 Interacting With Loop Display s To perform this action Do these steps Mov e the cursor box to another area of the.
Online Operations Using Pr imary Displays Video Recorder – User Manual 217 6.3 Display Messages and Symbols Overv iew Messages and sy mbols will appear in different areas of the display to inform the operator of a variety of conditions.
Online Operations Using Pr imary Displays Video Recorder – User Manual 218 Description o f M essages and Symbols Table 6- 6 Messag es and Symbols at Bott om of Display Message/Sy mbol Color Description A A A A A followed by text description of alarm Red An active alarm exists.
Online Operations Using Pr imary Displays Video Recorder – User Manual 219 Table 6- 6 Messag es and Symbols at Bott om of Display (continued) Message/Sy mbol Color Description GENERA L ERROR Yellow This message w ill appear if the instrument encounters any error not mentioned above.
Online Operations Using Pr imary Displays Video Recorder – User Manual 220.
Online Operation Using Menus Video Recorder – User Manual 221 7. Online Operation Using Menus 7.1 Overview Online operation involv es interacting with displays and w ith menus. This section describes how to interact with the online menus. The Online M enu is accessed by pressing the Display button, then the Menu button.
Online Operation Using Menus Video Recorder – User Manual 222 7.2 Data Storage Overv iew Data Storage lets you store trend data, unit data, alarms, events, and diagnostics for later rev iew onscreen or on a PC with SDA softw are or the TrendManager Pro V5 softw are suite.
Online Operation Using Menus Video Recorder – User Manual 223 How data is stored To provide continuity of storage when the disk is remov ed, the data storage feature buffers data internally for a period of time based on the storage rate and amount of storage data.
Online Operation Using Menus Video Recorder – User Manual 224 Initialization errors If an initialization error occurs, one of the follow ing messages may appear. Error message Definition BEZEL OPEN Disk use is not permitted while the front panel bezel is open.
Online Operation Using Menus Video Recorder – User Manual 225 Starting and s topping storage Data Storage can be started and stopped three way s. At the highest level, the ENABLE STO RAGE menu item enables or disables all data storage.
Online Operation Using Menus Video Recorder – User Manual 226 Checking Data St orage Statu s The Data Storage Status display is accessed from the Online data storage online menu. It is also accessed by pressing any display button, if the button has this display assigned to it.
Online Operation Using Menus Video Recorder – User Manual 227 ATTEN TION If you are replaying data from a “non-current disk,” keep in mind that the instrument w ill continue acquiring data and holding it temporarily in its active memory (RAM) until y ou insert a proper disk for storage.
Online Operation Using Menus Video Recorder – User Manual 228 7.3 Access Summaries Summaries are available for all points, alarms and diagnostics in the instrument. Display alarm summary Alarms are set up as part of the instrument configuration procedure (Section 4.
Online Operation Using Menus Video Recorder – User Manual 229 What happens during a n alarm • A flashing red alarm indicator appears on the bottom of all screens. (T he alarm must be acknowledged to stop the flashing.) On display s where the alarm point appears, the v alue is red and a red indicator appears.
Online Operation Using Menus Video Recorder – User Manual 230 What happens during a diagnostic • A flashing blue diagnostic indicator will appear on the bottom of the screen. • The diagnostic message will be entered into the diagnostic summary which can be v iewed at any time.
Online Operation Using Menus Video Recorder – User Manual 231 Table 7-8 Delete A ll Diagnostics Procedure Step Action 1 Select ACCESS SUMM ARIES from the Main On-Line Menu. 2 Select DELET E ALL DIAGNOST ICS and press Enter to delete all diagnostics from the summary.
Online Operation Using Menus Video Recorder – User Manual 232 7.4 Data Entry Data Entry lets you enter or rev ise data online. Choices available depend on installed options and enabled features (see “Enable Features” in Section 4.19). Edit A larm Setpoints Select this item to display a list of alarms and their setpoints.
Online Operation Using Menus Video Recorder – User Manual 233 Select this item to display a list of all resettable Totaliz ers and their current values. If the Totaliz er is non-resettable it will not appear. Y ou may use this display to reset one T otalizer, or all at once.
Online Operation Using Menus Video Recorder – User Manual 234 7.5 Setpoint Pr ofi l es For instructions on this menu, see Section 5.4 How to set up a profiler, T ables 5-4 and 5-5. For instructions on common operator tasks with the Setpoint Pr ofiler, see Section 5.
Online Operation Using Menus Video Recorder – User Manual 235 7.6 Tune Loop This option lets you tune (change) v arious loop parameters online. These tunable parameters depend on the loop type in use and are described in Section 4.8, Program Control Loops.
Online Operation Using Menus Video Recorder – User Manual 236 Table 7-9 Tune Loop Prompts (continued) Prompt Range/Selections Definition RESET #1 0.005-99.99 repeats/minute Determines the period of time for a repeat of the proportional gain output. Enter a starting value at initial configuration.
Online Operation Using Menus Video Recorder – User Manual 237 Table 7-9 Tune Loop Prompts (continued) Prompt Range/Selections Definition DISPLAY TUNING TREND Select this to display the actual tuning trend with PV and setpoint (Figure 7-2).
Online Operation Using Menus Video Recorder – User Manual 238 Pretune Loop Pretune calculates optimum values for a loop's Proportional Band/Gain, R eset and Rate by analyz ing the reaction of the loop to a "step change" in setpoint or output.
Online Operation Using Menus Video Recorder – User Manual 239 Tabl e 7-11 Pretune ST OPPED Pro mpts (continued) Prompt Range/Selections Definition OUTP UT SIZE -100 to +100 Appears if loop is in Manual. Enter the largest change in output (+ or -), in engineering units, that the process will tolerate.
Online Operation Using Menus Video Recorder – User Manual 240 Table 7-12 Pretune IDE NTIFYING & CA LCULA T ING Prompts (continued) Prompt Definition SETPOINT Current w orking set point value of the loop being tuned. This is a read-only prompt. RUN TIM E Elapsed time since pretune was started.
Online Operation Using Menus Video Recorder – User Manual 241 Pretune Abort messages One of the following messages is display ed when an unusual ev ent has aborted the pretune. “PTA” means “Pretune Abort.” Table 7- 14 Pretune Abort M essages Message Meaning/User action required PTA-W ARM ST ART A warm start occurred during pretune.
Online Operation Using Menus Video Recorder – User Manual 242 7.7 Set Mode Select this item to change the operating mode of the instrument to Program or Maintenance. T hese operating modes are discussed in Sections 4, 5, and 8. 7.8 Review Programming This item is visible only if enabled under Enable Features in the Program mode.
Maintenance Video Recorder – U ser Manu al 243 8. Maintenance 8.1 Overv iew This se ction incl udes i nformation on mainte nance t hrough th e Maintenan ce Mode me nu us ing some off- line utility programs a nd diag nostics procedur es.
Maintenance Video Recorder – U ser Manu al 244 What’s in this s ection The follow ing topi cs are ex plained i n this se ction. Topic Page Routine M aintenance 245 Set Mode 245 Calibrate An alog I.
Maintenance Video Recorder – U ser Manu al 245 8.2 Routine Maintenance CAUTION Calibrate the i nstrume nt routinely to ensur e confor mity to sp ecificat ions. Calibr ation i s to be perfor med by qualified s ervice pers onnel o nly. Clean the fr ont pane l with a d amp clot h.
Maintenance Video Recorder – U ser Manu al 246 Additional c alibrati on selecti ons allow you to perform other c alibratio n procedure s: CALIBRATE R EFERENCE JUNCT IONS – for calibr ating th e tw o Cold Junction (CJ ) referen ces on AI module.
Maintenance Video Recorder – U ser Manu al 247 WARNING Disconne ct power t o all termi nals before conn ecting or disc onnecting calibr ation lead s. Hazardo us voltage is present on the mai ns term inals an d may be present on other term inals. More th an one switch may be requir ed to de- energize the unit bef ore ser vicing.
Maintenance Video Recorder – U ser Manu al 248 8.7 Database Servic es The follow ing tabl e descr ibes the pro mpts. Table 8-4 Dat abase Services Prompts Prompt Function CLEAR ALL MEMORY Clears the Ins trument mem ory of all pr ogramming, tuning data, setup s, etc.
Maintenance Video Recorder – U ser Manu al 249 8.11 Warm Start Time The instr ument w ill start up i n one of three mode s based on t he length of t ime pow er is off. First Time Start First time st art occurs w hen the unit is be ing pow ered up for the first tim e or when th e memory clear services mainten ance routing is ex ecuted.
Maintenance Video Recorder – U ser Manu al 250 8.12 Demo This item i s intended primarily for sale s demon strations. It cause s the in strument to display a series of simulated v alues.
Diagnostic and error me ssages Video Recorder – U ser Manu al 251 9. Diagnostic an d error messages 9.1 Diagnostic Messages The instr ument ex ecutes di agnostic r outines during inst rume nt start-up and during mainten ance procedures s uch as ca libratio n.
Diagnostic and error me ssages Video Recorder – U ser Manu al 252 Internal erro r messag es In addition to diagno stic mes sages, error message s are pre sented to i ndicat e an int ernal fault. T o correct the pro blem, T able 9-2 lists sug gested a ctions y ou should take, i n the order y ou should t a ke them.
Diagnostic and error me ssages Video Recorder – U ser Manu al 253 Table 9-2 Interna l Erro r Mess ages (c ontinued) Error messag e Suggested Action SLOT CARD FAILURE 1. C heck for no ise. 2. Check AI card c onnection. 3. Replace AI card. STORAGE FAILURE 1.
Diagnostic and error me ssages Video Recorder – U ser Manu al 254 9.2 Loop Er r or Indi cator s When a loop' s PV, SP2, or other paramet er fails, the loop sw itche s to its def ault/fai lsafe con dition, indicated by certai n display symbol s flas hing.
Diagnostic and error me ssages Video Recorder – U ser Manu al 255 9.3 Erro r Messages Overview Sometimes err ors occur while you are progra mming or lo adin g a configurat ion int o your inst rument. In most case s the in strumen t display s a descri ptive err or message.
Diagnostic and error me ssages Video Recorder – U ser Manu al 256 Table 9-4 Erro r Messag es (c ontinued) Error Descr iption User Action Incorrect Inpu t coordinates The Advanced Splitter C V was program med wi th input limit s for O utput#2 (A2) only, or for Output #1 & #3 (A1 & A3) only, or for O utput#3 (A3) on ly.
Diagnostic and error me ssages Video Recorder – U ser Manu al 257 Table 9-4 Erro r Messag es (c ontinued) Error Descr iption User Action Low Limit Outside of Circuit AI circuit low lim it is < vo ltage l imit of -500 m V. Change circuit low limit t o > -5 00 mV.
Diagnostic and error me ssages Video Recorder – U ser Manu al 258 Table 9-4 Erro r Messag es (c ontinued) Error Descr iption User Action Trend Has T oo Many Points For R ate Selected Data Storage cannot store more tha n 3 point s at 1/4 second scan rate.
Parts Video Recorder – User Manual 259 10. Parts Table 10- 1 Parts Kit Description Kit Part Number CK N° ELECTRONIC SOFTWARE Power supply 46190250-502 189 HMI board 46193301-501 241 CPU board 46193.
Parts Video Recorder – User Manual 260 Kit Description Kit Part Number CK N° Backlight 46193065-501 246 Cable of LCD screen 46193261-501 247 Door switch 46193112-501 250 Kit Description Kit Part Nu.
Doo r compl ete w i t h LCD, glass a nd latch - 46193090 -501 Doo r com plete w ith LCD, glass and lock - 46 193090-502 Doo r compl ete w i t h LCD, plasti c window a nd latch - 46193090 -503 Doo r co.
Parts Video Recorder – User Manual 262 LCD scr een 46193062-501 Backlight igniter 46193060 -501 Backlight 46 193065-501 cable of LCD s creen 46193261-501 Keyboard card 46193310-501 I nt er nal 100M .
Appendix A Video Recorder – User Manual 263 Appendix A A.1 Security Bypass Procedure Overview Your instrument has a security bypass code which allow s you to enter secured areas of the product.. Use this bypass code if you have forgotten or lost the master and/or operator security code.
Appendix A Video Recorder – User Manual 264.
Safety Video Recorder – User M anual 265 SIKKERH ESKRA V DA 2I-6063 ! For at undgå elek trisk stø d med m ulighed f or persons kade, s kal alle sik kerheds bestem m elser i denne m anual f ølges nøj e. Dette symbol advarer bruger en om en potentiel ber øringsf are, såf rem t der k an være adgang til den livsfar lige netspænding.
Safety Video Recorder – User M anual 266 VEILIGHEIDSVEREISTEN D U2I-6063 ! Ter verm indering van het gevaar van elek trisc he schok k en die licham elijk letsel k unnen veroorzaken, dient u alle veiligheids aanwijzingen in dit dokument te volgen.
Safety Video Recorder – User M anual 267 TURVA LLISUUSMÄ ÄR Ä YKSET FI2I-6063 ! Noudata tämän ohj een kaik k ia turvaohjeita välttääk sesi sähk ötapaturm an vaaraa. Täm ä m erk k i varoittaa käyttäjää sähk öisk un vaarasta paik assa, m iss ä voi kos kettaa vaarallisia j ännitteitä.
Safety Video Recorder – User M anual 268 CONSIGNES DE SECURITE FR2I-6063 ! Pour réduire tout r isque de décharge électr ique qui pourrait provoquer une lésion corporelle, r espectez toutes les cons ignes de sécur ité de cette docum entation.
Safety Video Recorder – User M anual 269 SICHERHEITSH INWEISE GE2I-6063 ! Befolgen Sie alle Sicher heitshinweise in diesen Unterlagen, um das Ris iko eines Strom schlags zu verringern, der zu Körperverletzung führen k ann.
Safety Video Recorder – User M anual 270 ΑΠ ΑΙ Τ Η Σ Ε Ι Σ ΑΣ ΦΑΛ Ε Ι ΑΣ ΓΡ2Ι−6063 ΓΡ2Ι−6063 ΓΡ2Ι−6063 ΓΡ2Ι−6063 ! Για την αποφυγή του κιν .
Safety Video Recorder – User M anual 271 NORME DI SICUREZZA IT2I-6063 ! Per ridurre i r ischi di sc ariche elettric he che potrebbero c ausare alle pers one, seguire tutte le precauzioni circa la s icurezza indicate in questa docum entazione.
Safety Video Recorder – User M anual 272 SIKKERHETSKRAV NO2I-6063 ! Følg alle retningslinj ene i dette dokum entet, s lik at du redus erer ris ikoen f or elektr isk støt og m ulige pers onsk ader. Dette symbolet advarer bruk eren om tilgj engelige term inaler m ed farlige spenninger og en potensiell f are f or elek trisk støt.
Safety Video Recorder – User M anual 273 INSTRUÇÕES DE SEGURA NÇA PO2I-6063 ! Para reduzir o risco de c hoque eléctrico que pode c ausar danos corporais , seguir todas as norm as de segur ança contidas nes ta docum entação.
Safety Video Recorder – User M anual 274 NORMA S DE SEGURID A D SP2I-6063 ! Para reducir el riesgo de choque eléc trico el cual podr ía causar les iones personales , seguir todas las indicaciones de es te docum ento.
Safety Video Recorder – User M anual 275 SÄ KERHETSFÖRESKRIFTER SW2I-6063 ! För att reduc era risk erna av elek trisk a choc ker s om kan or sak a personsk ador, f ölj alla säk erhetsf öresk rifter i denna dokum entation. Denna symbol varnar användar en för r isk f ör elchoc k vid tillf ällig åtk om st av spänningsf örande del.
Safety Video Recorder – User M anual 276.
Index Video Recorder – User M anual 277 Index A Action State ................................................ 104, 105 Advancing pro file ................................................ 204 Alarm acknowledgin g .....................................
Index 278 Video Recorder – User M anual E Edit Alarm Setpo ints ........................................... 232 Edit Constants .................................................... 232 Editing profil e segment s ..................................... 207 Electrical Uni ts .
Index Video Recorder – User M anual 279 P Panel display interacting w ith................................................ 214 Parts ................................................................... 259 Pretune Abort messages.......................
ARGENTIN A Honeywell S.A.I.C. Belg rano 1156 Buenos Air es Argentin a Tel. : 5 4 1 383 9290 ASIA PACIFIC Hone ywell Asi a Pacific Inc. Room 3 213-322 5 Sun Ku ng Kai C entre N° 30 Harbour Road W anchai Hong Kon g Tel. : 8 52 829 8 2 98 AUS TR AL IA Hone ywell Li m ited 5 Thomas Holt Drive Nor th Ry de Sy dney Nsw Australia 2113 Tel.
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