Gebruiksaanwijzing /service van het product HW 610 van de fabrikant A.O. Smith
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PLACE THESE INSTRUCTIONS ADJACENT TO BOILER AND NOTIFY OWNER TO KEEP FOR FUTURE REFERENCE PRINTED 0210 317693-000 GAS-FIRED COMMERCIAL COPPER BOILERS FOR HYDRONIC HEA TING AND HOT W A TER SUPPL Y • .
2 IMPORT ANT DEFINITIONS • Qualied Installer: A qualied installer must have ability equivalent to a licensed tradesman in the elds of plumbing, air supply , venting and gas supply , includi.
3 GENERAL SAFETY.
4 SAFE INST ALLA TION, USE AND SER VICE.......................................................................................................................................................................... 2 GENERAL SAFETY.........................
5 EXTRA OPENING FOR THERMOMETER AND RELIEF V AL VE HW-520, 610 AND HW--670 DIMENSIONS AND CAP ACITY DA T A T ABLE 1 DIMENSIONS IN INCHES MODELS HW-300 HW-399 HW-420 HW -520 PROP ANE HW-610/670 NA TURA.
6 T ABLE 2, RECOVERY CAP ACITIES Model Input °F 20 40 50 60 70 80 BTUH (kW) °C 1 1.1 22.2 27.7 33.3 38.8 44.4 HW 300 300,000 (88) GPH 1439 719 576 480 41 1 360 LPH 5448 2724 2179 1816 1556 1362 HW 3.
7 INTRODUCTION This design complies with the current edition of the ANSI Z21.13 low-pressure boiler standard. Compliance under this standard implies that when the boiler underwent test, the gas manifold and control assembly pro vided on the boiler met safe lighting and other performance criteria.
8 HIGH AL TITUDE INST ALLA TIONS IN CANADA Acceptance of these models for use at altitudes above 2000 feet (600 m) is based on eld test of the individual installation by the provincial/state authority having jurisdiction.
9 THERMAL BALANCER Figure 4 shows the internal wiring of the thermal balancer . The device may be tested after disconnecting the four leads from their respective terminals on the unit. 1. Apply a test light to the yellow and red leads. • The lamp should light as the contact in this circuit is normally closed when the resistor is cool.
10 CAUTION Paddle must be trimmed at the dotted arc. It must not touch the pipe or have any restriction when installed. FIGURE 6. T o adjust the ow rate setting: 1. Remove the ow switch cover . 2. For higher ow rate - turn the range adjusting screw clockwise.
11 Co de, S ect ion IV o r CSA B51 , as ap pli cab le . Sel ect a r el ie f val ve wi th a discharge NOT less than the boiler input, and a pressure rating NOT exceeding the working pressure of any component in the system.
12 W ater T emperature T ime to Produce 2nd & 3rd Degree Burns on Adult Skin OVER: 170°F (77°C) 160°F (71°C) 150°F (65°C) 140°F (60°C) 130°F (54°C) 120°F (49°C) Nearly Instantaneous Ab.
13 P ER MI T O PE RATI ON O F G AS A PP LI AN CE S I F I NS T AL LE D 18 INCHES OR MORE ABOVE THE FLOOR. THIS MA Y REDUCE THE RISK IF LOCA TION IN SUCH AN AREA CANNOT BE A VOIDED. W ARNING FLAMMABLE ITEMS, PRESSURIZED CONT AINERS OR ANY OTHER POTENTIAL FIRE HAZARDOUS ARTICLES MUST NEVER BE PLACED ON OR ADJACENT TO THE BOILER.
14 INST ALLA TION CLEARANCES These boilers are approved for installation on combustible ooring in an alcove with minimum clearance to combustibles of: T ABLE 4 HW 300 HW 399 HW 420 HW 520 HW 610 & 670 TOP 28" (71 1.2) 32" (812.8) 24" (609.
15 Building materials must not come in contact with combustion products from stack or chimney , due to the degradating properties of ue products. Flue products must have a minimum clearance of 4 feet (1.22m) horizontally from, and in no case above or below , unless a 4-foot (1.
16 4. MUL TIPLE VENT T ABLE T able 5 on page 17 has been compiled to show the material sizes in a T ype B doublewall combined vent system. Refer to CAN/CSA B149 .1 (current edition), or the ASHRAE 1983 Equipmen t V olume for further information. A combined vent system is one in which two or more boilers at one level are attached to a common vent.
17 T ABLE 5, COMBINED VENT SIZING T ABLES MODEL HW-300 BOILER Input: 300,000 Btuh Draft Hood Outlet 8" Required Connector or Smoke Pipe Diameter Connector Rise in Feet T otal Vent Height (Measure.
18 1. CONVENTIONAL INST ALLA TIONS All modern hydronic type boilers are exceptionally fast heating units. The low water volumes in relation to ring rates require special attention to water ow rates for smooth, efcient operation. These considerations for the A.
19 NO. SUGGESTED ITEMS FOR INST ALLA TION 1 Short pipe nipple and pair of boiler loop tees in piping between system supply and return. One set per each group of boilers. 2 Boiler pipe loop. See piping sizing data. 3 Boiler circulator . See pump sizing data.
20 5. VENT V AL VES It is recommended that automatic, loose key or screwdriver type vent valves be installed at each convector or radiator . 6. MANIFOLD HEADERS Split systems with individual supply and return lines from the boiler room should normally have this piping connected to supply and return manifold headers near the boiler .
21 U s e t a b l e 7, o r C A N / C S A B 1 4 9 .1 ( c u r r e n t e d i t i o n ) t o s i z e i r o n p i p e o r e q u i v a l e n t g a s s u p p l y l i n e . Ta b l e 7 i s b a s e d o n a p r e s s u r e d r o p o f 0 . 3 i n c h e s o f w a t e r a n d a s p e c i f i c g r a v i t y o f 0 .
22 • In table 7 on page 21, select the row showing the distance to the most remote outlet or the next longer distance if the table does not give the exact length.
23 Adjustment, if required, is performed as follows: 1. Set primary system temperature control dial (thermostat) at lowest setting so that boiler will not call for heat. 2. Attach a pressure gauge to the tapping in the control string elbow . 3. Reset primary system temperature control dial (thermostat) to highest setting.
24 120 VA C 60 HZ L1 (HOT) L2 (NEUTRAL) L1 (HOT) L2 (NEUTRAL) 120 VA C 60 HZ 120V 24V HIGH LIMIT IGNITION MODULE CHASSIS GROUND IGNITOR WIRE TO PILOT NOTE: IF REPLACING AN Y FA CTOR Y WIRING, USE TYPE 105°C WIRE OR EQUI VA LENT , EXCEPT FOR THE IGNITION WIRE WHICH USES 250°C WIRE AND THE COIL LIMI T WHICH USES 200°C WIRE.
25 2. LINEAR-TEMP INST ALLA TIONS Cont rol for t hese systems i s de cided mainly by t he t ype of b uilding system co ntrolling t hat is desired. A sing le boiler ins tallati on might b e c o nt r o ll e d d i re c t ly f r o m s p ac e t em p e ra tu r e t h er m o s ta t (s ) .
26 NOTE: 1. Building temperature controls supply electric power to building circulator . 2. Main ow switch proves main water ow before energizing sequencing and resetting controls. 3. Outdoor thermostat required if building controls do not provide automatic shutdown of reset controls during warm weather .
27 NOTE: 1. Building temperature controls supply electric power to building circulator . 2. Main ow switch proves main water ow before energizing sequencing and resetting controls. 3. Out door the rmostat require d if build ing control s do not provide automatic shutdown of reset controls during warm weather .
28 CER-TEMP 80 - 1 UNIT INST ALLA TION - FOR HOT W A TER SUPPL Y APPLICA TION CANADIAN MODELS, JUNCTION BOX W/6 TERMINALS FIGURE 21. FIGURE 23. CER-TEMP 80 - 1 UNIT INST ALLA TION - FOR HOT W A TER SUPPL Y APPLICA TION U.S. MODELS, JUCNTION BOX W/4 TERMINALS FIGURE 22.
29 CER-TEMP 80 - 2 OR 3 UNIT INST ALLA TION - FOR HOT W A TER SUPPL Y APPLICA TION CANADIAN MODELS, JUNCTION BOX W/6 TERMINALS FIGURE 24..
30 SCHEMA TIC CANADIAN MODELS, JUNCTION BOX W/6 TERMINALS FIGURE 25..
31 CER-TEMP 80 - 2 OR 3 UNIT INST ALLA TION CONNECTION DIAGRAM (FOR HOT W A TER SUPPL Y APPLICA TION) U.S. MODELS, JUNCTION BOX W/4 TERMINALS FIGURE 26.
32 CER-TEMP 80 - 2 OR 3 UNIT INST ALLA TION SCHEMA TIC DIAGRAM (FOR HOT W A TER SUPPL Y APPLICA TION) U.S. MODELS, JUNCTION BOX W/4 TERMINALS FIGURE 27.
33 FIGURE 28. IMPORT ANT THE INST ALL A TION OF SAFET Y FLOW SWIT CH AS SH OWN IS REQUI RED TO PROT ECT THE BOIL ER IN CASE OF W A TE R SER VIC E INTERRUPTION OR CIRCULA TOR F AILURE. + P IPIN G AND FITT INGS BET WEEN GA TE V AL VES A ND B OILE RS SHO ULD BE BRAS S O R BR ONZE .
34 FIGURE 29. ONE HW-300, HW -399, HW-420, HW-520, HW -610 OR ONE HW-670 UP-FLOW MODEL COMMERCIAL BOILER WITH HORIZONT AL T ANK WIRING - FIGURES 16 and 17 on pages 24 and 25.
35 TWO HW-399's, HW -420's, HW-520's, HW-610's or HW -670's UP-FLOW MODEL COMMERCIAL BOILER WITH VERTICAL T ANK, CER-TEMP 80 IMPORT ANT THE INST ALLA TION OF SAFETY FLOW SWITCH AS SHOWN IS REQU IRED TO PRO TECT THE BOILER IN CASE OF W A TER SER VICE INTERRUPTION OR CIRCULA TOR F AILURE.
36 FIGURE 31. TWO HW-300's, HW -399's, HW-420's, HW-520's, HW -610's OR HW-670's UP-FLOW MODEL COMMERCIAL BOILER WITH HORIZONT AL T ANK IMPORT ANT THE INST ALLA TION OF SAFETY FLOW SWITCH AS SHOWN IS REQUIRED T O PROTECT THE BOILER IN CASE OF W A TER SERVICE INTERRUPTION OR CIRCULA T OR F AILURE.
37 THREE HW-520's, HW -610's OR HW-670's UP-FLOW MODEL COMMERCIAL BOILER WITH VERTICAL T ANK, CER-TEMP 80 IMPORT ANT THE INST ALLA TION OF SAFETY FLOW SWITCH AS SHOWN IS REQUIRED TO PROTECT THE BOILER IN CASE OF WA TER SERVICE INTERRUPTION OR CIRCULA TOR F AILURE.
38 THREE HW-520's, HW -610's OR HW-670's UP-FLOW MODEL COMMERCIAL BOILER WITH HORIZONT AL T ANK, CER-TEMP 80 IMPORT ANT THE INST ALLA TION OF SAFETY FLOW SWITCH AS SHOWN IS REQUIRED TO PROTECT THE BOILER IN CASE OF WA TER SERVICE INTERRUPTION OR CIRCULA TOR F AILURE.
39 W ARNING After placing boiler into operation, the ignition system safety shutoff device must be tested by the following test method. 1 . Reset High Limit T emperature Control to lowest setting.
40 4. Reinstall the burner manifold assembly on boiler . 5. Restore electrical power and gas supply to boiler . • Put the boiler back in operation by following the lighting instructions in this manual or on the lighting and operating label on the boiler .
41 CHECKING AND ADJUSTING THE INPUT 1. Follow steps 1 thru 6 of the OPERA TING INSTRUCTIONS. 2 . At t ac h a p re ss ur e g au ge o r a m an o met er to t he m an if ol d p re ss ur e t ap pi ng an d r ef er to ta bl e 10 fo r c or r ec t ma ni fo l d pressure.
42 ST ART ST AGE 1 TRIAL FOR IGNITION ST AGE 2 MAIN BURNER OPERA TION END THERMOST A T (CONTROLLER) CALLS FOR HEA T SP ARK GENERA TOR POWERED First valve (pilot) operator opens PILOT BURNER OPERA TION Pilot burner lights. Pilot burner does not light Module senses Module Response ame current.
43 FOR YOUR SAFETY READ BEFORE LIGHTING W ARNING : FLAMMABL E If you do not fo ll ow these instr uctions e xactly , a fire or e xplosion may result causing prope rt y damag e, personal inju ry or loss of li fe . C. D. WHA T TO DO IF Y OU SMELL GAS DO NOT T RY TO LIGHT A NY APPLIANCE.
44 FOR YOUR SAFETY READ BEFORE OPER AT ING W ARNING: FLAMMABLE If you do not fo ll ow these instr uctions e xactly , a fire or ex plosion ma y result causing prope rt y damag e, personal inju ry or loss of li fe . A. B. THIS APPLIANCE IS EQUIPPED WIT H AN IGNITION DEVICE WHICH A UT OM AT ICAL LY LIGHTS THE PILO T.
45 At the time of removal of an existing boiler , the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation.
46 CLEANING AND FLUSHING INSTRUCTIONS INTERNAL CONT AMINANTS T he h yd r on i c s ys te m m u st b e i n te r na l ly c l e an e d a nd f l us h ed a f te r a n e w o r r ep l ac e m en t b o i le r h a s b e en in st a l le d to r e m ove contaminants t hat may have ac cumulated during installati on.
47 TROUBLESHOOTING CER-TEMP 80 RECOVER Y SYSTEM CHECKOUT PROCEDURE Use this checkout for Cer-T emp 80 Recovery Systems. (For hot water supply application only) Checkout Sequence System Operation Cause Remedy Contact Incorrect Set tank temperature control (thermostat) 20°F (10°C) below tank water temperature.
48 CHECKING HONEYWELL S-8600H OR S-8610M INTERMITTENT IGNITION CONTROLS T urn off gas supply . Is voltage (24 V ac) across the 24 V terminals on module during “Call for heat”? T urn off power supply .
49 CHECKING HONEYWELL S8600H OR S-8610M INTERMITTENT IGNITION CONTROLS SP ARK A T PILOT BURNER BUT PILOT WILL NOT LIGHT Ensure all manual shutoff valves are fully open; all lters are clean; all gas connections are gas tight; pilot tubing is not damaged, obstructed or kinked; and pilot orice is unclogged.
50 CHECKING HONEYWELL S-8600H OR S8610M INTERMITTENT IGNITION CONTROLS PILOT BURNER LIGHTS BUT MAIN BURNER DOES NOT LIGHT Does the pilot ame cover 3/8” to 1/2” of ingniter/sensor rod? Does spar.
51 CHECKING HONEYWELL S8600H OR S-8610M INTERMITTENT IGNITION CONTROLS NO SP ARK A T PILOT BURNER BUT PILOT WILL NOT LIGHT T urn off gas supply . Is there a good connection between terminals? Is modul.
52 The following procedures are provided as a general guide. Any module should be replaced if it does not perform properly on checkout or troubleshooting.
53 T able 12. Continuous Retry Models C, M, E, and K Only - Green LED Status Codes Green LED Flash Code (X+Y) a Indicates Next System Action Recommended Service Action OFF No "Call for Heat".
54 T able 13. Lockout Models B, H, D and J Only - Green LED Status Codes Green LED Flash Code (X+Y) a Indicates Next System Action Recommended Service Action OFF No "Call for Heat" not appli.
55 A. O. Smith Corporation, the warrantor , extends the following LIMITED WARRANTY to the owner of this boiler . 1. If within TEN years after initial installation of the boiler, a heat exchanger , coi.
500 T ennessee W altz Parkway , Ashland City , TN 37015 T echnical Support: 800-527-1953 • Parts: 800-433-2545 • Fax: 800-644-9306 www .hotwater.com.
Een belangrijk punt na aankoop van elk apparaat A.O. Smith HW 610 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen A.O. Smith HW 610 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens A.O. Smith HW 610 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding A.O. Smith HW 610 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over A.O. Smith HW 610 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van A.O. Smith HW 610 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de A.O. Smith HW 610 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met A.O. Smith HW 610 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
