Gebruiksaanwijzing /service van het product Diesel Z van de fabrikant HUSTLER
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••••••• Hustler Turf Equipment ••••• P .O. Box 7000 ••• Hesston, Kansas • 67062-2097 Hustler Diesel Z Parts Manual.
t-2 109706 10/08 IMP OR T AN T : T h i s engin e i s n o t eq ui p p ed wi th a s p ark arr es ter mu ff l e r. It i s a v i o l at i o n o f C ali fo rn ia P ub li c R es o urc e Co d e S ec tio n 4442 to us e o r op erat e t h i s eng in e o n any f o res t - c o ver e d , b r us h- c o vere d , o r gr ass - co ver ed uni mp r o ved l an d .
109706 10/08 c-1 T able of Content s Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Rivet Nut Installation .
c-2 109706 10/08 72" Rear Discharge Deck Pulley Assembly . . . . . . . . . . . . . . . . . . 7-24 60" Rear Discharge Deck Assemb ly . . . . . . . . . . . . . . . . . . . . . . . 7-26 60" Rear Discharge Deck Pulley Assembly . . . . . . .
109706 10/08 1 -1 Chapter 1 General Information This Manual covers Hustler Diesel Z models 928606A/B, 928614A/B, 928622A/B, 928630A/B, 928648, 928655 & 928663. Frequently Ordered Parts Service Literature Note: When ordering p arts, you must use the p art number as shown for ea ch part, not the index n umb er .
1-2 109 70 6 10/08 Using this manual Illustrations used were current at th e ti me of printing, but subse quent production changes may cause your machine to vary slightly in detail. Excel Industri es, Inc. reserves the right to redesign and ch ange the machine as de eme d neces- sary , without notification.
109706 10/08 2 -1 Chapter 2 Content s Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Rivet Nut Installation .
2-2 109 70 6 10/08 Footrest Assembly 5 6 3 4 4 7 7 7 9 4 10 4 11 1 8 3 4 2 1.
109706 10/08 2 -3 Footrest Assembly NOTES: 1. Do not tighten, Item 5 (109104 Floor Plate) mu st be able to pivot on these bolts. 2. Service part includes Items 1 and 2 (step treads). INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 785485 785485 2 UPPER STEP TREAD 5.
2-4 109 70 6 10/08 Rivet Nut Installation NOTES: 1. Service part includes Items 2 and 3 and decals. See “T ractor Decals” on page 9-2. INDEX NO. SERVICE PA R T N O .
109706 10/08 3 -1 Chapter 3 Content s Hydraulic Component Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Hydraulic Component Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Hydraulic Line Connections . . .
3-2 109 70 6 10/08 Hydraulic Component Fittings 7 4 3 9 10 2 1 6 5 8 11 12 13 15 14 16 13 20 17 18 19.
109706 10/08 3 -3 Hydraulic Component Fittings NOTES: 1. Hydraulic system capacity is 7 US quarts. Fill reservoir to within 1" of top of Item 4 (032771 S trainer). 2. Service part includes safety dec al 779280. See “T ra ctor Decals” on page 9-2.
3-4 109 70 6 10/08 Hydraulic Component Mounting 7 4 7 3 2 1 5 6 2 6 5 2 8 9 4 11 10 6 5 LEFT WHEEL MOTOR RIGHT WHEEL MOTOR MANIFOLD T ANDEM PUMPS RESERVOIR 12 12 2.
109706 10/08 3 -5 Hydraulic Component Mounting NOTES: 1. Part of wheel mo tors (601556 and 601557). INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 036236 036236 4 CS .312-18X1.000 HX G5 2 768523 768523 12 FW .343X.687X.051/.080H 3 036244 036244 2 CS .
3-6 109 70 6 10/08 Hydraulic Line Connections 14 4 3 11 2 16 1 13 15 5 5 4 3 3 1 2 6 7 8 8 7 12 11 10 10 9 9 3 3 LEFT WHEEL MOTOR RIGHT WHEEL MOTOR MANIFOLD T ANDEM PUMPS RESERVOIR RIGHT WHEEL MOTOR L.
109706 10/08 3 -7 Hydraulic Line Connections NOTES: 1. See “Hydraulic r outing” on page 10-8. INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 601521 N/A 1 HOSE MANIFOLD BLOCK TO OIL COOLER 2 601583 N/A 1 HOSE MANIFOLD BLOCK 3 601001 601001 7 SPRING CLAMP .
3-8 109 70 6 10/08.
109706 10/08 4 -1 Chapter 4 Content s Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Steering Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 Steering System . .
4-2 109 70 6 10/08 Deck Lift Assembly TRACTOR FRAME 1 1 1 4 1 3 2 5 5 5 5 5 4 4 5 6 8 8 4 4 4 4 14 13 9 7 10 10 4 10 11 12 8 10 9 9 6 1.
109706 10/08 4 -3 Deck Lift Assembly NOTES: 1. Apply grease to zer ks (see owner ’s manual). ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 348318 348318 1 ST OP HANDLE 2 600437 600437 1 DECK HEIGHT 1/2" PIN W/A 3 783001 783001 1 DECK LIFT INDICA TOR SUBASSEMBLY 4 704643 704643 8 NT .
4-4 109 70 6 10/08 S teering Sub-Assembly NOTES: 1. Includes Item 1 (7 81260 S teering Bar Grip). INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 781260 N/A 2 S TEERING BAR GRIP 2 109839 109839 2 HANDLE Z W/A 3 767954 767954 16 FW .
109706 10/08 4 -5 This p age intentionally left blank..
4-6 109 70 6 10/08 S teering System TRACTOR FRAME 1 1 3 2 5 5 8 7 10 4 4 9 6 7 6 8 11 12 6 6 13 6 14 15 15 6 16 6 14 10 11 6 13 12 6 15 16 15 6 17 6 12 17 6 12 7 7 2 2 3 3 See “S teering Sub-Assembly” on page 4-4. See “S teering Sub-Assembly” on page 4-4.
109706 10/08 4 -7 S teering System NOTES: 1. Tube ends to be clean and free of rust. Apply thin coat of grease prior to installing 781 153 Bushing (item 9 on page 4-4). 2. Item 8 (784439 Lock Co llar) to be adjusted su ch that 109259/109260 S teering Box (Item 8 on page 4-4) has no end play .
4-8 109 70 6 10/08 Brake System 1 TRACTOR FRAME 1 3 2 5 6 5 4 2 10 4 15 4 7 8 9 11 4 12 3 12 13 14 16 WHEEL MOTOR See “S teering Sub-Assembly” on page 4-4.
109706 10/08 4 -9 Brake System NOTES: 1. Do not torque this fastener , s hould be snug but allow Item 1 1 (109109/ 1091 10 Brake Bell Crank) to pivot freely . ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 782979 782979 2 CS .375-16X4.750 HX G5 2 767954 767954 4 FW .
4-10 109706 10/08.
109706 10/08 5 -1 Chapter 5 Content s Engine Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Belt Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Firewall & ROPS Assembly .
5-2 109 70 6 10/08 Engine Sub-Assembly 35 12 6 47 32 33 45 8 10 13 12 6 10 14 5 17 12 10 40 40 6 27 11 22 12 23 1 3 7 6 5 4 2 18 5 21 6 19 12 20 6 12 20 46 44 41 38 39 4 5 24 6 31 30 24 29 25 28 28 25.
109706 10/08 5 -3 Engine Sub-Assembly INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 601355 601355 1 ENGINE, ISM S773L DIESEL 2 108976 108976 1 MOTOR MNT W/A RS, HDZ 3 601361 601361 1 MUFFLER, ISM S773L HDZ 4 601428 601428 16 CS M12-1.
5-4 109 70 6 10/08 NOTES: 1. Supplied with engine. 2. T orque to 33 f t-lbs. 3. T orque to 78 f t-lbs. 4. Engine oil capacity: See engine owner ’ s manual. 5. Engine RPM to be set at 2950±50. 6. Included in 601 498 (Hydro Kit). 7. T orque to 64 f t-lbs.
109706 10/08 5 -5 This p age intentionally left blank..
5-6 109 70 6 10/08 Belt Drive System 17 11 16 16 15 15 14 13 2 1 3 4 5 8 7 6 7 9 12 10 11 17 11 34 23 18 19 20 21 22 25 15 26 31 30 28 29 32 27 1 2 DECK BEL T 6 11 15 15 3 17 11 33 4 7 24 5.
109706 10/08 5 -7 Belt Drive System NOTES: 1. T orque to 41 f t-lbs. 2. T orque to 21 f t-lbs. 3. Apply grease to zerks. 4. T orque to 100 f t-lbs. 5. T ractors with side discharge de cks use 781385; tractors with rear discharge decks use 796714. 6. T orque to 45-48 f t-lb.
5-8 109 70 6 10/08 8. For mowers with serial numbers prior to 08051277, shims are required between item 32 (pulley) and the engine. Use quantit y (3) of 601662 (Arbor Shim 0.
109706 10/08 5 -9 This p age intentionally left blank..
5-10 109706 10/08 Firewall & ROPS Assembly 12 9 14 2 1 3 4 5 3 5 6 8 9 10 7 12 19 18 19 18 1 2 1 9 11 13 15 9 16 17 4 19 20 FRONT OF FIREW ALL DET AIL.
109706 10/08 5-11 Firewall & ROPS Assembly NOTES: 1. Assemble Item 6 (ROPS S t op) on right post of ROPS o nly . 2. Service part includes decals. See “T ractor Decals” on page 9-2.
5-12 109706 10/08 Air Filter Installation 7 5 6 1 2 3 4 11 14 8 10 6 13 11 16 15 13 12 3 3 10 9 3 9 3 6 3 9 3 9 17 AIR FIL TER DET AIL 1 1 3 18.
109706 10/08 5-13 Air Filter Installation NOTES: 1. Orient the hose clamp on the air fi lter to engine hose so that it is accessible for maintenance (See FIG . 4 on page 10-4). Orient the precleaner cap with the vent notch facing downward and away from the operator (See FIG .
5-14 109706 10/08 Cooling System Installation 2 2 6 RADIA T OR 3 7 5 1 2 2 2 2 13 4 6 8 9 10 11 11 12 12 6 11 11 2 2 13 13 DET A IL 1 1 2 2 2 13 6 2 2 13 13 4 1 14 14 14 15 16 17 18 SEE RADIA T OR DET.
109706 10/08 5-15 Cooling System Installation NOTES: 1. Coolant capacity: 6.0 US quart s. 2. Service part includes decals. See “T ractor Decals” on page 9-2. 3. For tractors with serial numbers prior to 08070401, use 706531 (Grommet). INDEX NO. SERVICE PA R T N O .
5-16 109706 10/08 Engine Cover Installation 2 10 21 6 1 8 2 3 17 5 20 22 19 13 12 6 15 16 11 15 14 18 14 23 7 24 26 7 25 23 28 4 31 13 29 30 13 12 9 21 32 32 34 33 35 35 7 27 3.
109706 10/08 5-17 Engine Cover Installation NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 601363 601363 1 HOOD HDZ 2 767954 767954 2 FW .406X .812 X.060 SAE 3 068551 068551 8 NT .250-20 HXZY NL 4 712927 712927 2 FW .344X 1.
5-18 109706 10/08 Fuel System 9 12 10 11 1 3 5 2 14 1 4 4 6 5 6 7A 8A 4 4 10 11 15 16 16 9 7B 7A 7B 8B 8A 8B 12 13 17 19 3 2 18 4 4.
109706 10/08 5-19 Fuel System NOTES: 1. Includes Item 6 (601375 O-Ring). 2. Left side fuel sensor termi nal of wire harness connects here. 3. Right side fuel sensor termi nal of wire harne ss connects here. 4. T orque to 20 f t-lbs. 5. Used on tractors with se rial numbers hi gher than 08070401.
5-20 109706 10/08 Battery and Electrical Connections 5 7 4 15 6 10 5 3 1 2 TRACT OR FRAME 14 16 18 8 13 12 11 9 1 4 3 3 3 5 3 3 GRN/BLK ORG/GRN 3 PUR 3 YEL/BL K AL TERNA TOR CONNECT OR RED/BLK BLK 3 YEL/WHT 3 WHT/YEL 14 17 18 15 16 POSITIVE BA TT .
109706 10/08 5-21 Battery and Electrical Connections NOTES: 1. When performing servic e on mower , disconnect battery ground cable and do not reconnect to battery until engi ne is ready to be started. See Owners Manual. 2. Battery is not inst alled in export models.
5-22 109706 10/08 Instrument Panel 21 1 2 7 3 13 4 6 7 8 9 10 11 12 15 19 20 22 23 23 24 25 26 27 28 29 30 31 31 32 34 27 35 22 22 36 21 16 17 15 18 1 16 FUSE SIZE & LOCA TION 15A 25A FIREW ALL 1 .
109706 10/08 5-23 Instrument Panel NOTES: 1. Part of wire harness (601367). 2. For wire harness connections see “Instrument panel and wire connections (FIG . 1).” on page 10-3. 3. Service part includes decals. See “T ractor Decals” on page 9-2.
5-24 109706 10/08 Electrical Schematic—601367.
109706 10/08 6 -1 Chapter 6 Content s Front Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Front Wheel Breakdown—747782. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Optional Semi-Pneumatic Tire/Wheel—78953 7 .
6-2 109 70 6 10/08 Front Wheel Assembly 3 1 TRACTOR FRAME 1 2 2 3 4 4 3 5 5 4 4 6 6 7 7 11 11 9 8 10 8 8 9 1 1 2 3 3 3.
109706 10/08 6 -3 Front Wheel Assembly NOTES: 1. Apply grease to zerks. 2. T orque to 100 f t.-lbs. 3. Assemble with extended inner race toward item 5 (387035 S pacer , 1.07 x 1.312 x 2.793). INDEX NO. SER VICE P ART NO. MFG . P ART NO. QTY . DESCRIPTION 1 705954 705954 2 CS .
6-4 109 70 6 10/08 Front Wheel Breakdown—747782 NOTES: 1. Inflate tire to 8 -12 p si. ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 039677 N/A 2 WHEEL BEARING 2 747741 N/A 1 13 X 6.
109706 10/08 6 -5 Optional Semi-Pneumatic T ire/Wheel—789537 NOTES: ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 039677 N/A 2 WHEEL BEARING 2 789537 N/A 1 T IRE/WHEEL ASSEMBLY 3 01551 1.
6-6 109 70 6 10/08 Drive Wheel Assembly Installation NOTES: 1. T orque to 65-75 f t. lbs. 2. Inflate tire to 8 -12 p si. ITEM NO. SERVICE PART NO. PA RT NO.
109706 10/08 6 -7 Anti-Rollover Wheel Assembly NOTES: 1. Do not torque, wh eel must turn freely . ITEM NO. SERVICE PART NO. MFG. PART NO. QTY DESCRIPTION 1 068239 068239 2 CS .500-13 X 4.500 HX G5 ZN 2 031997 031997 2 ANTI-SCALP WHEEL 3 767962 767962 4 FW .
6-8 109 70 6 10/08.
109706 10/08 7 -1 Chapter 7 Content s 72" Side Discharge XR7 Deck Assembly . . . . . . . . . . . . . . . . . . . . . 7-2 72" Side Discharge XR7 Deck Pulley Asse mbly . . . . . . . . . . . . . . . . 7-4 66" Side Discharge XR7 Deck Assembly .
7-2 109 70 6 10/08 72" Side Discharge XR7 Deck Assembly 1 9 7 10 5 4 10 11 7 7 9 11 7 7 9 10 1 4 15 15 14 3 2 3 4 5 6 5 4 13 13 13 17 13 8 8 8 8 8 8 7 9 9 9 10 10 11 11 11 18 10 4 4 4 4 5 5 16 16.
109706 10/08 7 -3 72" Side Discharge XR7 Deck Assembly NOTES: 1. Do not torque, Item 2 (798694 Discharge Chut e) must pivot freely . 2. Includes items 7, 8, 9, and 10. 3. Service part deck includes decals (see ‘‘72" Side Discharge XR7 Deck Decals’ ’ on page 9-4 for listing of decals).
7-4 109 70 6 10/08 72" Side Discharge XR7 Deck Pulley Assembly 1 4 2 16 16 16 20 19 22 24 23 27 1 2 6 12 11 15 9 8 4 13 17 16 27 5 INDEXING 14 14 6 BEL T GU IDE 72" DECK ASSY 15 15 30 7 10 3.
109706 10/08 7 -5 72" Side Discharge XR 7 Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. T orque to 67-75 f t. lbs. 3. Apply grease to ze rk (see owner ’s manual). 4. See ‘‘72", 66" & 54" Side Disch. Deck Belt Routing/T ensioning’’ on p age 8-6 for belt tensioning.
7-6 109 70 6 10/08 66" Side Discharge XR7 Deck Assembly 1 9 7 10 5 4 10 11 7 7 9 11 7 7 9 10 1 4 14 14 13 3 2 3 4 5 6 5 4 12 12 12 15 12 8 8 8 8 8 8 7 9 9 9 10 10 11 11 11 16 4.
109706 10/08 7 -7 66" Side Discharge XR7 Deck Assembly NOTES: 1. Do not torque, Item 2 (798694 Discharge Chut e) must pivot freely . 2. Includes items 7, 8, 9, and 10. 3. Service part deck includes decals (see ‘‘66" Side Discharge XR7 Deck Decals’ ’ on page 9-5 for listing of decals).
7-8 109 70 6 10/08 66" Side Discharge XR7 Deck Pulley Assembly 1 4 2 16 18 21 22 20 23 25 24 26 29 1 2 6 7 10 11 12 16 8 9 4 13 17 28 30 5 BEL T GUIDE INDEXING 14 14 3 6 66" DECK ASSY 15 19 .
109706 10/08 7 -9 66" Side Discharge XR 7 Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. T orque to 67-75 ft. lbs. 3. Apply grease to ze rk (see owner ’s manual). 4. See ‘‘72", 66" & 54" Side Disch. Deck Belt Routing/T ensioning’’ on p age 8-6 for belt tensioning.
7-10 109706 10/08 60" Side Discharge XR7 Deck Assembly 3 4 4 9 10 10 16 7 1 7 7 11 9 9 10 8 7 9 11 11 7 4 5 2 4 6 5 16 15 12 12 18 12 12 1 3 4 4 8 9 10 7 8 9 11 13 4 4 5 14 14 14 4 4 14 4 5 8 10 .
109706 10/08 7-11 60" Side Discharge XR7 Deck Assembly NOTES: 1. Do not torque, Item 2 (798694 Discharge Chut e) must pivot freely . 2. Includes items 7, 8, 9, and 10. 3. Service part deck includes decals (see ‘‘60" Side Discharge XR7 Deck Decals’ ’ on page 9-6 for listing of decals).
7-12 109706 10/08 60" Side Discharge XR7 Deck Pulley Assembly 1 2 4 BEL T GU IDE INDEXING 11 14 18 20 21 17 24 25 26 27 29 9 8 1 2 7 5 10 16 12 4 6 15 13 13 14 14 16 16 16 19 22 23 30 3 6 60".
109706 10/08 7-13 60" Side Discharge XR 7 Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. T orque to 65-75 ft. lbs. 3. Apply grease to ze rk (see owner ’s manual). 4. See ‘‘60" Side Disch. XR7 Deck Belt Routing/T ensioning’’ on p age 8-7 for belt tensioning.
7-14 109706 10/08 54" Side Discharge XR7 Deck Assembly 1 9 10 13 13 4 5 11 12 11 11 10 10 9 9 12 5 7 11 10 9 1 14 15 2 3 4 8 8 8 17 6 12 4 12 4 5 14 4 3 4 5 17 12 4 4 4 16 16 11 10 13 9 9 10 8 11.
109706 10/08 7-15 54" Side Discharge XR7 Deck Assembly NOTES: 1. Do not torque, Item 2 (798694 Discharge Chut e) must pivot freely . 2. Includes items 9, 10, 1 1, and 13. 3. Service part deck includes decals (see ‘‘54" Side Discharge XR7 Deck Decals’ ’ on p age 9-7 for listing of decals) and item 2 (Discharge Chute).
7-16 109706 10/08 54" Side Discharge XR7 Deck Pulley Assembly BEL T GUIDE POSITIONING 1 4 30 30 30 17 20 19 15 21 22 23 29 24 25 30 5 16 18 1 5 8 7 10 9 3 11 13 14 2 12 26 54" DECK ASSY 4 27.
109706 10/08 7-17 54" Side Discharge XR 7 Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. T orque to 65-75 ft. lbs. 3. Apply grease to zerk. 4. See ‘‘72", 66" & 54" Side Disch. Deck Belt Routing/T ensioning’’ on p age 8-6 for belt tensioning.
7-18 109706 10/08 Sid e Discharge Deck—"A" Adaptors 3 DECK ASSEMBL Y 4 4 1 2 2 3.
109706 10/08 7-19 Side Discharge Deck—"A" Adaptors NOTES: ITEM NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 108661 108661 2 AIR FLOW FLOOR (72" D ECKS) 108531 108531 2.
7-20 109706 10/08 Side Discharge Deck—"B" Adaptors 1 4 3 Deck Assembly 4 6 5 7 5 6 4 5 Assembled Detail 2.
109706 10/08 7-21 Side Discharge Deck—"B" Adaptors NOTES: 1. Service part includes rivet nut s. ITEM NO. SERVICE PA R T N O . MFG . P ART NO.
7-22 109706 10/08 72" Rear Discharge Deck Assembly 1 2 4 5 6 7 5 6 8 32 32 11 11 12 13 6 14 6 13 13 15 15 15 15 16 16 16 16 17 17 18 18 19 19 19 19 10 10 31 31 4 4 20 21 22 23 23 24 24 26 25 27 2.
109706 10/08 7-23 72" Rear Discharge Deck Assembly NOTES: 1. Factory assembled in t op hole for shipping purposes. 2. Includes Items 15 through 17 and 19. 3. Service part deck includes decal s, see ‘‘72" Rear Discharge Deck Decals’ ’ on page 9-8.
7-24 109706 10/08 72" Rear Discharge Deck Pulley Assembly 1 1 2 8 19 18 20 9 9 13 14 4 12 19 22 22 19 9 27 31 32 26 23 23 24 33 23 2 3 28 23 5 22 27 3 5 1 18 6 29 19 10 16 21 25 22 10 11 17 15 5 .
109706 10/08 7-25 72" Rear Discharge Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. T orque to 65-75 ft. lbs. 3. See ‘‘72", 60" & 54" Re ar Discharge Deck Belt Ro uting/T ensioning’’ on page 8-8 for belt tensioning.
7-26 109706 10/08 60" Rear Discharge Deck Assembly 1 2 30 3 4 5 6 4 5 6 25 25 33 5 21 12 5 11 13 13 13 13 14 14 14 14 15 15 15 16 16 16 17 17 17 17 8 7 5 27 20 28 19 3 30 30 28 26 29 24 23 22 32 .
109706 10/08 7-27 60" Rear Discharge Deck Assembly NOTES: 1. Includes Items 13 through 15 and 17. 2. Factory assembled in t op hole for shipping purposes. 3. Service part deck includes decal s, see ‘‘72" Rear Discharge Deck Decals’ ’ on page 9-8.
7-28 109706 10/08 60" Rear Discharge Deck Pulley Assembly 1 1 6 2 10 17 5 5 6 19 7 8 9 16 4 5 22 23 19 19 22 23 28 23 22 31 23 2 3 30 26 27 17 29 3 5 1 11 19 20 12 18 20 6 8 22 18 5 6 21 8 24 25 .
109706 10/08 7-29 60" Rear Discharge Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. T orque to 65-75 ft. lbs. 3. See ‘‘72", 60" & 54" Re ar Discharge Deck Belt Ro uting/T ensioning’’ on page 8-8 for belt tensioning.
7-30 109706 10/08 54" Rear Discharge Deck Assembly 1 29 3 5 5 6 6 8 8 32 5 11 5 10 12 12 12 12 13 13 13 13 14 14 15 15 15 16 16 16 16 7 7 7 7 26 3 2 21 21 20 20 28 18 17 19 19 29 10 29 13 13 14 1.
109706 10/08 7-31 54" Rear Discharge Deck Assembly NOTES: 1. Factory assembled in t op hole for shipping purposes. 2. Includes Items 12 through 14 and 16. 3. Service part deck includes decal s, see ‘‘54" Rear Discharge Deck Decals’ ’ on page 9-10.
7-32 109706 10/08 54" Rear Discharge Deck Pulley Assembly 1 1 10 13 12 9 18 15 11 20 4 2 8 14 22 22 22 19 20 21 19 26 10 27 29 28 32 23 33 24 24 2 3 30 23 23 22 19 10 25 3 1 23 5 6 21 5 17 5 19 2.
109706 10/08 7-33 54" Rear Discharge Deck Pulley Assembly NOTES: 1. T orque to 1 18 ft. lbs. 2. T orque to 65-75 ft. lbs. 3. See ‘‘72", 60" & 54" Re ar Discharge Deck Belt Ro uting/T ensioning’’ on page 8-8 for belt tensioning.
7-34 109706 10/08 Spindle Assembly—796235X NOTES: 1. Install upper b earing with extended inner race up. 2. Install lower bearing with extended inner race down.
109706 10/08 7-35 Spindle Assembly—796680X NOTES: 1. Install upper b earing with extended inner race up. 2. Install lower bearing with extended inner race down.
7-36 109706 10/08.
109706 10/08 8 -1 Chapter 8 Content s Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 72", 66" & 54" Side Disch.
8-2 109 70 6 10/08 Deck Installation 2 4 3 5 5 1 1.
109706 10/08 8 -3 Deck Installation NOTES: 1. Install front de ck hanger chains in lower holes only . INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 055749 055749 4 CS .437-14X1.750 HX G5 2 061 101 061 101 2 NT .750-10 HXZY NL 3 025296 025296 4 FW .
8-4 109 70 6 10/08 Seat Installation 1 1 4 3 2 2 3 4 6 5 9 7 8 10 11 13 14 12 16 10 17 10 17 10 17 10 18 15 10 8 10 19 11 TRACTOR FRAME 1 20.
109706 10/08 8 -5 Seat Installation NOTES: 1. Must pivot freely . 2. Service part number includes decal s; see “T ractor Decals” on page 9-2. INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 792051 792051 1 MICHIGAN SUSPENSION SEAT 2 601444 601444 1 SEAT BELT 3 017129 017129 2 FW .
8-6 109 70 6 10/08 72", 66" & 54" Side Disch. Deck Belt R ou t in g/T ensioning NOTES: 1. T ension spring in deck leveling positi on. Measure spring from out side of hook to outside of hook. S pring l ength after tensioning new belt.
109706 10/08 8 -7 60" Side Disch. XR7 Deck Belt R ou t in g/T ensioning NOTES: 1. S pring length after tensioning belt. Measure spring from out side of hook to outside of hook.
8-8 109 70 6 10/08 72", 60" & 54" Rear Discharge Deck Belt Routing/T ensioning NOTES: 1. T ension spring in deck leveling positi on. Measure spring from out side of hook to outside of hook. S pring l ength after tensioning new belt.
109706 10/08 9 -1 Chapter 9 Content s Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 72" Side Discharge XR7 Deck Decals . . . . . . . . . . . . . . . . . . . . . . . . 9-4 66" Side Discharge XR7 Deck Decals .
9-2 109 70 6 10/08 T ractor Decals 21 15 19 16 20 13 22 9 17 10 11 12 4 7 8 5 TO P OF SEA T P AN BOTT OM OF SEA T P AN 18 6 3 1 2 14.
109706 10/08 9 -3 T ractor Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 763805 763805 1 F AN FINGER WARNING DECAL 2 785121 785121 1 OPERA TION RIGHT DECAL 3 788968 .
9-4 109 70 6 10/08 72" Side Discharge XR7 Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 786285 786285 1 72" SIDE DISCHARGE DECK ID DECAL 2 760637 760637 1 MOWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 “MADE IN U.
109706 10/08 9 -5 66" Side Discharge XR7 Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 799189 799189 1 66" SIDE DISCHARGE DECK ID DECAL 2 760637 760637 1 MOWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 “MADE IN U.
9-6 109 70 6 10/08 60" Side Discharge XR7 Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 786277 786277 1 60" SIDE DISCHARGE DECK ID DECAL 2 760637 760637 1 MOWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 “MADE IN U.
109706 10/08 9 -7 54" Side Discharge XR7 Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 799171 799171 1 54" SIDE DISCHARGE DECK ID DECAL 2 760637 760637 1 MOWER DECK QUICK REFERENCE DECAL 3 727420 727420 1 DEFLECTOR SHIELD DECAL 4 727172 727172 1 “MADE IN U.
9-8 109 70 6 10/08 72" Rear Discharge Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 786285 786285 1 72" DECK ID DECAL 2 760637 760637 1 MOWER DECK QUICK REFERENCE DECAL 3 727453 727453 4 BELT & PULLEY DECAL 4 727438 727438 2 WHIRLING BLADES DECAL 5 727172 727172 1 “MADE IN U.
109706 10/08 9 -9 60" Rear Dischar ge Deck Decals NOTES: INDEX NO. SERVICE PA R T N O . MFG . P ART NO. QTY . DESCRIPTION 1 786277 786277 1 60" SIDE DISCHARGE DECK ID DECAL 2 760637 760637 1 MOWER DECK QUICK REFERENCE DECAL 3 727453 727453 4 BELT & PULLEY DECAL 4 727438 727438 2 W HIRLING BLADES DECAL 5 727172 727172 1 “MADE IN U.
9-10 109706 10/08 54" Rear Discharge Deck Decals NOTES: ITEM NO. SERVICE PA R T N O . MFG . PA R T N O . QTY . DESCRIPTION 1 799171 799171 1 54" REAR DISCHARGE DECK ID DECAL 2 760637 760637 .
109706 10/08 10-1 Chapter 10 Content s Assembly Pictures and Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 General Information for al l models . . . . . . . . . . . . . . . . . . . . 10-3 Wire harness and cable rout ings . . . .
10-2 109706 10/08 Belt replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-27 Mower blade maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 10-28 Mower blade removal . . . . . . . . . . . . . . . . . . . . . . . .
10-3 109706 10/08 Assembly Pictures and Aids General Information for all models Instrument pane l and wire connections (FIG . 1) . FIG . 1 Oil Pressure Light Orange Y ellow w/ Black stripe Glow Plug L.
10-4 109706 10/08 PTO clutch wire routing (FIG . 2 & FIG . 3 ) Orient the hose clamp on the air filter to engine hose so that it is accessible for maintenance (FIG . 4). Orient the pre- cleaner cap with the vent notch fa cing downward and away from the operat or (FIG .
10-5 109706 10/08 Fuel sensors and wire harness routing ( FIG . 8, FIG . 9 & FIG . 10) Oil cooler and wire harness routing (FIG . 1 1 & FIG . 12).
10-6 109706 10/08 Throttle cable conn ection (FIG . 1 4). Fuel lines Fuel priming b ulb (with arrow f acing up) and ri ght side fuel line ro uting (FIG .
10-7 109706 10/08 Left side fuel line routing (FIG . 17 & FIG . 1 8) FIG . 16 FIG . 17 FIG . 18 PRIMING WIRE HARNESS HYDRAULIC HOSES BULB ARROW UP TIE STRAP TIE STRAP TIE STRAP WIRE HARNESS FUEL L.
10-8 109706 10/08 Fuel valve and fuel filte r (F IG . 19 & FIG . 20) Hydraulic routing Hydraulic hose routings (FIG . 21, FIG . 22 & FIG . 23) FIG .
10-9 109706 10/08 Engine oil hose routing Route engin e oil hoses behind the seat latch & thr ough clamp to remote filter at re ar of tractor (FIG .
10-10 109706 10/08 Maintenance & Adjustment Safety This safety alert symbol is used to call attention to a message inte nded to provide a reasonable de gree of PER- SONAL SAFETY for operators and other persons dur i ng the normal operation an d servicing of this equipment.
10-11 109706 10/08 ▲ Except when changing or che cking belt, always keep belt covers on mower f or safety as well as cleanliness. ▲ S top the engine before removing the gr ass catcher or unclogging the dis cha r ge chu te . Never clear the discharge chute with the engine runn ing.
10-12 109706 10/08 The following illustration s show the various decals that are located on the machine. A brief explanation, for those requiring one, is shown to help the oper at or underst and the meanings of these decals. Read Owner ’ s Manual and Quick Refere nce Decal before attempting to oper ate this machine.
10-13 109706 10/08 If you lose steering cont rol while operating the ma chine, place the ste ering control levers in the park brake pos ition immediately . Inspe ct the machine and involve your Hustl er dealer to resolve the problem before co ntinuing to operate.
10-14 109706 10/08 Maintenance FIG . 26 11 V iewed from top of unit 11 12 11 11 12 9 7 9 6 6 18 5 17 19 3 1 2 1 16 13 13 16 8 4 V iewed from bottom of unit 1. Engine Oil Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6.
10-15 109706 10/08 NOTES: 1. Initial oil change is af ter 50 hours of operation. The reafter , change oil after every 250 hou rs operation. Change more often un der dusty or dirty conditions and during hot weather periods. 2. T orque initially and after first 2 hours of operation.
10-16 109706 10/08 Introduction Regular maintenance is the best preve ntion for costly downtime or expensive, premature repa ir . The following pages co nt ain suggested maintenance information and schedu les which the operator shou ld follo w on a ro utine b asis.
10-17 109706 10/08 W ARNING: Explosive separation of a tire and rim can cause serious inju ry or death. Do not attempt to mount a tire without the proper equ ipment and experience to perform the t ask. Always maintain the correct tir e pr essure and never over inflate.
10-18 109706 10/08 Electrical system The electrical system is a 12-volt, ne gative ground. Reco mmended battery size is a garden trac tor BCI group 45 with 480 or better cranking AMP rating. A ma inten ance-free battery is recommended. Othe rwise, follow battery manu- facturer ’ s maintenance, safety , storing and charging specific ations.
10-19 109706 10/08 Access to engine and hydraulic pump s The hydraulic pump s are accessed by lifting the seat plat for m. The seat platform is hing ed at the front. T o raise it, release seat latch and tilt seat platform up and forward.The seat platform catch (FIG .
10-20 109706 10/08 1. Smear a light coating of oil on filter ’s o-rings. 2. Insert th e filte r ele m en t into the hyd ra ulic reserv oir hou sin g.
10-21 109706 10/08 Fuel system DANGER: Observe usual fuel handling precautions: Do not smoke while refueling. Do not fill tank with engine running or while engine is hot. Clean up any diesel fuel s pills. Allow engine to cool before st oring machine inside a building.
10-22 109706 10/08 4. T ry and start the engine. If it will not st ar t after 15 seconds of cranking, repeat S tep 3. 5. If after trying several times and the engine sti ll will not star t, cont act your Hustler Dealer .
10-23 109706 10/08 Engine oil and filter Check engine oil daily and af ter every 4 hours of operation . The crankcase dipstick is lo cated at the front of the engine (FIG . 35) and oil fi ller tu be is locate d on top of th e engin e (FIG . 36). Tractor mu st be sitting level wh en checking oil.
10-24 109706 10/08 OIL REMOVAL FROM THE ENGI NE BREATHER V ALVE SYSTEM IN THE EVENT THA T OIL ENTERS THE ENGINE BREA THER V AL VE SYSTEM, THE OIL MUST BE REMOVED BEFORE CRANKING THE ENGINE. REFER TO FIG . 39 FOR THIS PROCEDURE. 1. If oil has entered the engine breather valve system, it may be found in the int ake manifold.
10-25 109706 10/08 W ARNING: Many engine failures can be attributed to im proper air cleaner servicing. Ingested dust and dirt will cause cylinder , piston and bearing dam age in a few hours. “D usted” engines will result from: 1. Overservicing the air filter element.
10-26 109706 10/08 element slowly , looking for any holes or tears in the p aper . Also check gaskets for cut s or tears. Do not attempt to use a damaged element which will allow abrasive particles to enter the engin e . 3. Reinstall the dust cup. Make sure it seals all the way around the air cleaner body , then tighten the clamp s.
10-27 109706 10/08 Belt replacement FIG . 43, FI G . 44, FIG . 45, FIG . 46 and FI G . 47 show diagrams and descriptions of the unit’s belt drive systems. FIG . 43 FIG . 44 FIG . 45 2 1 2 2 5 5 4 6 3 1. Spindle drive belt 2. Deck blade spindle pulley 3.
10-28 109706 10/08 W ARNING: If the pump belt fails, loss of control will occur especially when operating on a slope. If you lose steering co ntrol while operati ng t he machine, place the steering control levers in the p ark brake position immediately .
10-29 109706 10/08 Mower blade removal Use a 15/16" wrench to remove the 5/8" cap screw ho ld ing the blade to the spindle shaf t from underneath. Sharpen th e blades on a g rinder following patter n as show n (FIG . 48). T ouch-up sharpening can be done with a file.
10-30 109706 10/08 Adjustment Introduction Y our Hus tler Z Diesel was adjusted befo re it left the fa ctory and was checked during predelivery setup . However , after st art-up and cont inued use, a certain amount of break-in wear will cause some adjustments to change.
10-31 109706 10/08 If the tractor creep s in the neutral position the co ntrol linkage may b e adjusted as fo llows: 1. Raise and block the tractor up so the drive wheels are of f of the floor . W ARNING: Never wo rk under the mach ine or att achment unless it is safely supported with jack stands.
10-32 109706 10/08 T o adjust the stop s for driving st raight when control levers are ag ainst th e stops during operation: 1. Determine which drive tire is rotating too fast when both control levers are against the stops.
10-33 109706 10/08 Control lever adjustment The control levers can be adjusted for oper ator comfort. By loosening the cap screws that att aches the upper control lever to the lower lever FIG . 56, the upp er control lever ca n be pivoted to fi t the oper ator ’ s personal preference.
10-34 109706 10/08 Hydraulic pump belt adjustment The pump drive belt tension remains const ant by means of a tension id ler and spring (FIG . 58) . There is no tension adjustment of this belt. NOTE: Replace the belt every 400 hours or every two (2) ye ars whichever comes first.
10-35 109706 10/08 Engine RPM setting The Hustler Z Diesel is designed so that the engine will run at 2950 rpm static pump load only . At this speed the hydraulic pu mps are running at their maximum ra ted speed. Deck leveling and height adjustment The mower deck has three area s that may need to be ch ecked and adjusted periodi cally .
10-36 109706 10/08 15. Be sure that adjuster is free to move up and down. 16. T ighten the adjuster bolt until the chain just becomes tight, making sure that the deck stays tight against the 3" block. 17. T ighten the adjuster bolt jam nut to prevent the adjuster bolt from moving (FIG .
10-37 109706 10/08 23. Go to the lef t rear of the tr actor . 24. Make sure that there is still slack in the chain. If not, loosen the two nuts on the block holding the threaded rod un til there is slack in the deck lift ch ain (FIG . 63). 25. T ighten the appropriate nut until the chain just becomes tigh t.
10-38 109706 10/08.
109706 10/08 i-1 Numerical Index Part Page No. No. Part Page No. No. Part Page No. No. Index Part Numbers 000323 5 - 1 9 000331 8 - 5 004317 5 - 7 005116 5 - 3 , 7-3 , 7-11 , 7-15 005231 5 - 2 1 00819.
Part Page No. No. Part Page No. No. Part Page No. No. i-2 109706 10/08 108607 7 - 1 5 108619 7 - 1 9 108620 7 - 2 1 108621 7 - 2 1 108649 7 - 3 108661 7 - 1 9 108662 7 - 2 1 108663 7 - 2 1 108813 4 - .
109706 10/08 i-3 Part Page No. No. Part Page No. No. Part Page No. No. 601247 3 - 5 601278 5 - 7 601279 5 - 7 601291 5 - 2 1 601295 5 - 1 5 601318 3 - 3 601319 5 - 2 1 601353 5 - 1 5 601354 5 - 1 5 60.
Part Page No. No. Part Page No. No. Part Page No. No. i-4 109706 10/08 767962 3 - 5 , 4-9 , 5-3 , 5-7 , 5-11 , 5-17 , 6-7 , 7-3 , 7-5 , 7-7 , 7- 9 , 7-11 , 7-13 , 7-15 , 7-23 , 7-25 , 7-27 , 7-29 , 7-.
Een belangrijk punt na aankoop van elk apparaat HUSTLER Diesel Z (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen HUSTLER Diesel Z heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens HUSTLER Diesel Z vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding HUSTLER Diesel Z leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over HUSTLER Diesel Z krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van HUSTLER Diesel Z bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de HUSTLER Diesel Z kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met HUSTLER Diesel Z . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
