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DN-3000 AN INTELLIGENT MULTIPLE-FUNCTION COMMUNICATIONS INTERFACE UNIT FOR DEVICENET U ser Manual ICP PANEL-TEC Post Office Box 2394 Huntsville, Alabama 35804 (205) 534-8132.
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Warranty & Notices i WARRANTY ICP PANEL-TEC, INC . warrants that all equipment purchased hereunder is warranted on a “RETURN TO FACTORY” basis against all defects in workmanship and materials under norm al and proper use and service in its unmodified condition for a period of one (1) year f rom the date of initial shipment.
Table of Contents ii Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents iii Application Notes – PLCs and Devices Allen Bradley PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 GE Fanuc PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Introduction 1 I NTRODUCTION The DN-3000 is an intelligent, multiple-function DeviceNet Data Transfer Unit designed for use within the harsh industrial environment.
Software Installation 2 G ENERAL I NFORMATION The Panel-Tec DN3000 Configuration Editor Software Program is designed to operate on an IBM or compatible computer running MS-DOS 3.3 or higher. While the Configuration Editor Software Program will run under “WINDOWS 3.
Software Information 3 S OFTWARE S TART -U P To start the DN-3000 Configuration Editor program. First start your com puter and at the MS-DOS prompt; C:> type in “CDDN3000” (to change the directory) then press the ENTER key.
Creating Project Files 4 C REATING A P ROJECT F ILE To create a project file, move the highlighted bar to the “PROJECT” heading and press the computer’s ENTER key. When the menu appears m ove the highlight bar to the “ NEW” sub-heading and press “PROJECT” Menu the computer’s ENTER key.
Creating Project Files 5 “PROJECT TYPE” List P ROJECT T YPES DeviceNet to PLCs or Devices allows a DeviceNet Host to read and write registers in up to 32 PLCs or devices. DeviceNet to Motor Drives allows a DeviceNet Host to control and/or monitor up to 32 supported Motor Drives.
Creating Project Files 6 When the system returns to the “PROJECT’ m enu, notice the additional sub-headings that were added to the “PROJECT” menu and are now available for you to use. A brief description of each of these new sub-headings are listed below: Additional PROJECT Menu Sub-Headings CLOSE allows you to close a project file.
DeviceNet to PLCs or Devices 7 D EVICE N ET TO PLC S OR D EVICES The ”DeviceNet to Motor Drives” application allows a DeviceNet Host device to access data registers in up to 32 serial PLCs or Devices via Explicit Messages and/or I/O Data.
DeviceNet to PLCs or Devices 8 E XAMPLE A PPLICATIONS DeviceNet Host to Serial PLC with Pass-Through Connection DeviceNet Host to Multi-Dropped Serial PLCs NOTE: Multiple PLCs/Devices can be connected.
DeviceNet to PLCs or Devices 9 Multiple DN-3000s with Different PLC or Device Types RS-422/485 Multiple-Drop Networks DeviceNet Host PLC # 3 Brand I PLC # 1 Brand M PLC # 2 Brand I PLC # 1 Brand I PLC.
DeviceNet to PLCs or Devices 10 C ONFIGURING P ORT #1, (D EVICE N ET ) With the highlight bar around the “PROJECT” header use the RIGHT arrow key and m ove the highlight bar to the “EDIT” header This action will close the “PROJECT” menu and open the “EDIT” menu.
DeviceNet to PLCs or Devices 11 MAC ID of DN3000 The MAC ID of the DN-3000 is its node address on a DeviceNet Network. The MAC ID of a DN-3000 can range from 0 to 63. Type the desired value in the field and press ENTER . Baud Rate Baud Rate determines the rate at which the DN-3000 exchanges data on a DeviceNet network.
DeviceNet to PLCs or Devices 12 C ONFIGURING P ORT #2 (PLC S O R D EVICES ) When the highlight bar is around the “Port 2 (PLCs/Devices)” sub-heading, press the ENTER key. This opens a window which allows you to select the type of PLCs or devices connected to this port and check all of the communication settings.
DeviceNet to PLCs or Devices 13 Use your computer’s UP/DOWN arrow keys to move through the PLC/Device Protocol List. Place the highlight bar on the desired Protocol and press the ENTER key. The software will enter this selection and automatically close the Protocol selection window .
DeviceNet to PLCs or Devices 14 C ONFIGURING P ORT # 3 (P ASSTHROUGH ) Not all PLC/Device protocols allow for the pass-through communications. If your selected Protocol on Port 2 is capable of pass-th.
DeviceNet to PLCs or Devices 15 I/O D ATA C ONFIGURATION Using the DOWN arrow key, move the highlight bar to the “I/O Data Configuration” sub-heading within the “ EDIT” menu and press the ENTER key. This action opens the I/O Data Configuration setup screen to allow you to set up the I/O data parameters for your project.
DeviceNet to PLCs or Devices 16 The DN-3000 supports up to a total of 64 bytes (32 words) of combined Input and Output data. Each word (2 bytes) of Input or Output data can be configur ed to exchange .
DeviceNet to PLCs or Devices 17 Input Data Size This determines the number of words of Input data that will be used in your project. Input data is data that is input to your DeviceNet Host from the DN-3000 (comm and results, diagnostics information, and register data read from PLCs/Devices).
DeviceNet to PLCs or Devices 18 O UTPUT D ATA T ABLE Within the “I/O Data Configuration” screen, use the DOWN arrow key to move the focus to the Output Data button and press the ENTER key. This action opens the Output Data Table setup screen to allow you to set up the PLC/Device registers to be mapped to each word of Output data.
DeviceNet to PLCs or Devices 19 Use Output Word xx If you want to map this word of Output data to a PLC/ Device register, select this option. If this option is not selected, any data appearing in this Output word will be ignored. PLC/Device Address This is the Address of the PLC/Device mapped to th is word of Output data.
DeviceNet to PLCs or Devices 20 I NPUT D ATA T ABLE Within the “I/O Data Configuration” screen, use the DOWN arrow key to move the focus to the Input Data button and press the ENTER key. This action opens the Input Data Table setup screen to allow you to set up the PLC/Device registers to be mapped to each word of Input data.
DeviceNet to PLCs or Devices 21 Use Input Word xx If you want to map this word of Input data to a PLC/ Device register, select this option. If this option is not selected, the data in this Input word will be set to 0. PLC/DeviceAddress This is the Address of the PLC/Device mapped to this word of Input data.
DeviceNet to PLCs or Devices 22 C OMMAND B LOCK Using I/O data to update and/or monitor motor drive param eters requires very little programm ing in your DeviceNet Host device – the configuration of th e DN-3000 specifies which PLC/Device registers are mapped to which words of I/O data.
DeviceNet to Motor Drives 23 D EVICE N ET TO M OTOR D RIVES The ”DeviceNet to Motor Drives” application allows a DeviceNet Host device to access parameters in up to 32 serial Motor Drives via Explicit Messages and/or I/O Data.
DeviceNet to Motor Drives 24 E XAMPLE A PPLICATIONS DeviceNet Host to Serial Motor Drive Supported Motor Drive DN-3000 DeviceNet Host 2 3 DeviceNet Host to Multi-Dropped Serial Motor Drives NOTE: Mult.
DeviceNet to Motor Drives 25 Multiple DN-3000s with Different Motor Drive Types RS-422/485 Multiple-Drop Networks DeviceNet Host Drive # 3 Brand I Drive # 1 Brand M Drive # 2 Brand I Drive # 1 Brand I.
DeviceNet to Motor Drives 26 C ONFIGURING P ORT #1, (D EVICENET ) With the highlight bar around the “PROJECT” header use the RIGHT arrow key and m ove the highlight bar to the “EDIT” header This action will close the “PROJECT” menu and open the “EDIT” menu.
DeviceNet to Motor Drives 27 MAC ID of DN3000 The MAC ID of the DN-3000 is its node address on a DeviceNet Network. The MAC ID of a DN-3000 can range from 0 to 63. Type the desired value in the field and press ENTER . Baud Rate Baud Rate determines the rate at which the DN-3000 exchanges data on a DeviceNet network.
DeviceNet to Motor Drives 28 C ONFIGURING P ORT # 2 (M OTOR D RIVES ) Using the DOWN arrow key, move the highlight bar to the “Port 2 (Motor Drives)” sub-heading (within the “ EDIT” menu) and press the ENTER key.
DeviceNet to Motor Drives 29 2-Wire RS422 or RS485 Communications This box will only need to be checked if the communications with your Motor Drive is a 2-wire RS485 or RS422 interface. When 2-wire comm unications are be ing used, RTS must be looped back to CTS on the DN-3000 side of the cable.
DeviceNet to Motor Drives 30 I/O D ATA C ONFIGURATION Using the DOWN arrow key, move the highlight bar to the “I/O Data Configuration” sub-heading within the “ EDIT” menu and press the ENTER key. This action opens the I/O Data Configuration setup screen to allow you to set up the I/O data parameters for your project.
DeviceNet to Motor Drives 31 The DN-3000 supports up to a total of 64 bytes (32 words) of combined Input and Output data. Each word (2 bytes) of Input or Output data can be confi gured to exchange dat.
DeviceNet to Motor Drives 32 Input Data Size This determines the number of words of Input data that will be used in your project. Input data is data that is input to your DeviceNet Host from the DN-3000 (comm and results, diagnostics information, and parameter data read from m otor drives).
DeviceNet to Motor Drives 33 O UTPUT D ATA T ABLE Within the “I/O Data Configuration” screen, use the DOWN arrow key to move the focus to the Output Data button and press the ENTER key. This action opens the Output Data Table setup screen to allow you to set up the motor drive parameters to be m apped to each word of Output data.
DeviceNet to Motor Drives 34 Use Output Word xx If you want to map this word of Output data to a motor drive param eter, select this option. If this option is not selected, any data appearing in this Output word will be ignored. Motor Drive Address This is the Address of the Motor Drive mapped to th is word of Output data.
DeviceNet to Motor Drives 35 I NPUT D ATA T ABLE Within the “I/O Data Configuration” screen, use the DOWN arrow key to move the focus to the Input Data button and press the ENTER key. This action opens the Input Data Table setup screen to allow you to set up the motor drive parameters to be m apped to each word of Input data.
DeviceNet to Motor Drives 36 Use Input Word xx If you want to map this word of Input data to a motor drive param eter, select this option. If this option is not selected, the data in this Input word will be set to 0. Motor Drive Address This is the Address of the Motor Drive mapped to th is word of Input data.
DeviceNet to Motor Drives 37 C OMMAND B LOCK Using I/O data to update and/or monitor motor drive param eters requires very little programm ing in your DeviceNet Host device – the configuration of the DN-3000 specifies which motor drive parameters are mapped to which words of I/O data.
DeviceNet to Motor Drives 38 U PPER L INK C ONFIGURATION (Mitsubishi Drives Only) The “Upper Link Configuration” screen is only used with Mitsubishi Drives. To open this screen, place the highlighted bar around the “Upper Link Table” sub-heading (within the “EDIT” menu) and press the ENTER key.
DeviceNet to Motor Drives 39 E XCEPTION T ABLE (Mitsubishi Drives Only) There are some parameters within Mitsubishi Drives that m ust be written to the drive as 2-byte ASCII numbers instead of the usual 4-byte ASCII numbers.
Transferring Project Files 40 T RANSFERRING P ROJECT F ILES From the “TRANSFER” menu you will be able to: 1) Transfer (Download) a completed project file to the DN-3000 2) Upload a project file from the DN-3000 3) Compare a loaded project file within the DN-3000 to a stored project file within the computer.
Transferring Project Files 41 Communication “Startup” Screen T RANSFER O PTIONS Download Project to DN3000 Allows you to transfer (download) any creat ed project file from the PC to the DN-3000. Upload Project from DN3000 Allows you to transfer (upload) the project file stored in the DN-3000 to the PC.
Options Settings 42 O PTIONS S ETTINGS Use the LEFT/RIGHT arrow keys to highlight the top “OPTIONS” heading and press the ENTER key. This will open the OPTIONS” menu. From within the “OPTIONS” m enu you can change the directory where project files are stored, select the PC communications port to use, and set up your printer.
Options Settings 43 NOTE: Each time you start the “DN-3000 Configuration Software Program” it defaults (unless you saved the directory information to disk - see “Save Options to Disk” ) to the “Projects” sub-directory allowing you to open only those files saved within this sub-directory.
Options Settings 44 S ET C OM P ORT To change the communications port (default setting = COM 1) setting, m ove the highlight bar to the “Set Com Port” sub-heading and press the ENTER key.
Options Settings 45 S ET P RINTER O PTIONS To change the printer port (default = LPT 1) setting, move the highlight bar to the “Setup Printer” sub- heading and press the ENTER key.
Technical Information 46 P OWER R EQUIREMENTS 9 - 28 VDC , 7 WATT with optional Earth Ground. A 9 VDC power supply (Part # 4000-0203) is available from Panel-Tec. P HYSICAL D IMENSIONS 3.64” 5.54” 5.6” 6.75” 7.485 8.30” .62 ” 1.9” .95” .
Technical Information 47 D IP S WITCH S ETTINGS OPERATING MODE Switch # 1 Switch # 2 Switch # 3 Switch # 4 Normal Off Off Off Off Configuration Off Off ON Off Diagnostic ON ON Off Off V ISUAL (LED) I .
Technical Information 48 C ONFIGURATION M ODE : LED COLOR MEANING Communication Port # 3 LED Flashing Red-Green Communicating with Com puter Status LED Flashing Green Configuration Mode D IAGNOSTIC M .
Application Notes – PLCs and Devices 49 A LLEN -B RADLEY PLC 5, SLC500 AND M ICRO L OGIX PLC S Registers Accessed The DN-3000 will only access registers in Integer files in the PLC memory (N file types).
Application Notes – PLCs and Devices 50 I DEC M ICRO -3 PLC S Registers Accessed The DN-3000 will only access registers in the Data Register Area of PLC memory (D0 to D9999). W hen entering register numbers, only the offset into this area (0-9999) should be entered.
Application Notes – PLCs and Devices 51 K OYO / PLC D IRECT 205 S ERIES PLC S Registers Accessed The DN-3000 can access all register types in the 205 Series PLC through the use of the V-Memory assig.
Application Notes – PLCs and Devices 52 Important Note : The V-Memory word numbers in the above table are shown in octal. These num bers must be converted to decimal before they are entered into the DN-3000 Configuration Software.
Application Notes – PLCs and Devices 53 M ITSUBISHI FX S ERIES PLC S Registers Accessed The DN-3000 will only access registers in the Data Register Area of PLC memory (D0 to D9999). W hen entering register numbers, only the offset into this area (0-9999) should be entered.
Application Notes – PLCs and Devices 54 S IEMENS S7-200 PLC S Registers Accessed The DN-3000 will only access registers in the V-Memory area of PLC mem ory (VB0 to VB9999) which are 8-bit registers. Because the DN-3000 will only read and write 16-bit values, it will use two consecutive 8-bit registers in Siemens S7 PLCs to form a 16-bit value.
Application Notes – PLCs and Devices 55 S QUARE D M ODEL 100-700 PLC S Registers Accessed The DN-3000 will only access registers in the Data Area of PLC memory (S0 to S9999). W hen entering register numbers, only the offset into this area (0-9999) should be entered.
Application Notes – PLCs and Devices 56 T OSHIBA EX AND M S ERIES PLC S Registers Accessed The DN-3000 will only access registers in the Data Register of PLC memory (D0 to D9999). W hen entering register numbers, only the offset into this area (0-9999) should be entered.
Application Notes – Motor Drives 57 B ALDOR M OTOR D RIVES Drive Parameter Numbers Assigned By Panel-Tec ASCII COMMAND COMMAND DESCRIPTION READ OR WRITE PARAMETER NUMBERS P Parameter Comm and Read/W.
Application Notes – Motor Drives 58 Drive Addresses Assigned By Panel-Tec Drive Number 255 is used to address all motor drives present on a 485 or 422 com munications link. This drive address can only be used when writing a parameter or value to the motor drives.
Application Notes – Motor Drives M ITSUBISHI M OTOR D RIVES Drive Specific Completion Codes (Bits 6 thru 4 of Result Word) 2 = Drive Returned a Mode Error 3 = Drive Returned an Instruction Code Error 4 = Drive Returned a Data Range Error 5 = Drive Returned a Communications Error or DN-3000 encountered a Com munications Error.
Cable Diagrams 60 DN3000 Configuration Cable (or Pass-Through Port Cable) Computer DN3000 DB9 Female DB25 Male PART # 7000-RS232 TXD 03 ------------------------------ 03 RXD RXD 02 -------------------.
Cable Diagrams 61 Allen Bradley PLC5 DN3000 PLC MODEL DB25 Male DB25 Male PLC5 Channel 0 RXD 03 ------------------------------ 02 TXD TXD 02 ------------------------------ 03 RXD PART # 7000-6004 G N .
Cable Diagrams 62 GE Fanuc 90/20, 30, 70 GE Fanuc DN3000 PLC MODEL DB15 Male DB25 Male 90/20,30,70 RDB 11 ------------------------------ 23 TX+ PART # 7000-6016 SDB 13 ------------------------------ 2.
Cable Diagrams 63 IDEC MICRO-3 DN3000 Solder End 8 7 6 5 4 3 2 1 PLC MODEL - Micro-3 Mini Din DB25 Male D+ 01 ------------------------------ 23 TX+ PART # 7000-6022 2 4 R X + D - 02 --- --------------.
Cable Diagrams 64 Koyo/PLC Direct View From Back Side ← Clip 6 5 4 3 2 1 KOYO 205 DN3000 RJ11 DB25 Male PART # 7000-6031 TXD 04 ------------------------------ 03 RXD CABLE TYPE RXD 03 --------------.
Cable Diagrams 65 Mitsubishi FX Series MITSUBISHI DN3000 PLC MODEL - FX DB25 Male DB25 Male RX+ 02 ------------------------------ 23 TX+ TX+ 03 ------------------------------ 24 RX+ PART # 7000-6061 C.
Cable Diagrams 66 Modicon View from Back ← Cli p 8 7 6 5 4 3 2 1 MODICON DN3000 PLC MODEL RJ-45 DB25 Male Micro 984 C T S 0 2 ------------ Orange ------ 04 RTS PART # 7000-6037 TXD 03 ------------ B.
Cable Diagrams 67 Omron HOST LINK DN3000 PLC MODEL DB25 Male DB25 Male 232 Host Link TXD 02 ------------------------------ 03 RXD PART # 7000-6043 RXD 03 ------------------------------ 02 TXD CABLE TY.
Cable Diagrams 68 Siemens S7 PLC/Drive DN3000 DB9 Male DB25 Male PART # 7000-6045 D+ 03 ------------------------------ 23 TX+ 24 RX+ D - 08 ------------------------------ 21 TX - CABLE TYPE 2 2 R X - .
Cable Diagrams 69 Square D Square D DN3000 PLC MODEL DB9 Male DB25 Male Models 100-700 RX+ 04 ------------------------------ 23 TX+ PART # 7000-6052 TX+ 02 ------------------------------ 24 RX+ R X - .
Cable Diagrams 70 Simatic TI5 Series TI5 232 Port DN3000 PLC MODEL DB9 Female DB25 Male TI5 232 Port TXD 03 ------------------------------ 03 RXD RXD 02 ------------------------------ 02 TXD PART # 70.
Cable Diagrams 71 Toshiba Toshiba DN3000 PLC MODEL S tripped Wires DB25 Male EX & M Series RXA ----------------------------------- 23 TX+ PART # 7000-6056 TXA ----------------------------------- 2.
Cable Diagrams 72 Baldor Motor Drives BALDOR DN3000 DRIVE TYPE - 485 Stripped Wires DB25 Male RXB ------------------------------ 23 TX+ PART # 7000-9002 2 4 R X + R X A ------------------------------ .
Cable Diagrams 73 Mitsubishi Motor Drives Mitsubishi DN3000 S tripped Wires DB25 Male PART # 7000-9003 RDIA ----------------------------------- 23 TX+ SDIA ----------------------------------- 24 RX+ C.
Cable Diagrams 74 Woods Motor Drives WOODS DN3000 Stripped Wires DB25 Male SIO+ ------------------------------- 23 TX+ PART # 7000-9004 2 4 R X + S I O - ------------------------------- 21 TX- CABLE T.
Cable Diagrams 75 Yaskawa Motor Drives G5 DN3000 DRIVE MODEL S tripped Wires DB25 Male G5 Series 1 (+) ---------------------------------- 23 TX+ 2 4 R X + PART # 7000-9005 2 (-) ----------------------.
Cable Diagrams 76 DeviceNet Cable DeviceNet DN3000 S tripped Wires DB9 Male B l a c k ---------------------------------- 3 V- Blue ---------------------------------- 2 CAN_L PART # 7800-0001 Bare ----.
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