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1 PARTS AND MAI NTENANCE MANUAL For AIR HOIST WI TH TROLLEY LC2A015SIP3LVU..- E & LC2A 030DIP3LVU..-E LC2A015SIP3LVU..& LC 2A030DIP3L VU .. LCA030SIP3L RU..-E / LCA060DIP3L RU..-E LCA060DIP2L GU.. - E / LCA07 0DIP3LRU..-E LCA080DIP3L RE..-E LCA060SIP3LRE.
2 TABLE OF CONTENTS DESCRIPTION PAGE NO. Safety Infor mation Danger, Warning, Cautio n and Notice ............................................................................................................ 3 Safety, Summary ..........................
3 SAFETY INFORMATION This manual provides important information for al l personnel involved w ith the safe i nstallation, operatio n and proper maintenance of this p roduct. Even i f you feel you are familiar with this or s imilar equip ment, you should read and understand this manual b efore op erating the product.
4 SAFE OPERATING INSTRUCTIONS The following warn ings and operating instructions are intended to avoid unsafe operatin g practices w hich m ight lead to indury or pro perty damage. INGERSOLL -RAND recognizes that m ost co mpanies who u se hoists and trolle y safet y progra m in force at their facility.
5 INSTALLATION Prior to installing the hoist, ca refully inspect it for possible shipping damage. Hoists are supp lied fully l ubricated from t he factory.
6 Overload Dev ice Overload pro tection is integrated into the motor body and is standard o n -E version s. T he overload s ystem is based on detection of t he difference in air p ressure between the inlet and o utlet ports. It consists of a valve which is nor mally closed.
7 ADJUSTMENT TROLLEY LCA030S/LCA060D/LCA70D W A RNING Bef ore installing read "SAFETY INFORMATION", Ma ke sure trolley wheels are com pabible with the beam. Tapere d w heels are for use only w ith "I" beams (IPN) ; flat t read wheels a re f or use o nly with "H" type bea ms (IPE).
8 ADJUSTMENT TROLLEY LCA060S TO 250Q « LR » W A RNING Bef ore installing read "SAFETY INFORMATION", Ma ke sure trolley wheels are com pabible with the beam. Tapere d w heels are for use only with "I" beams (IPN) ; flat t read wheels are f or use only w ith "H" type bea ms (IPE).
9 SPECIFICATIONS LC2A015S/030D.
10 SPECIFICATIONS LCA030S/060D * * Not applicable for LCA --- 2 L G U.
11 SPECIFICATIONS LCA070D.
12 SPECIFICATIONS LCA060S/080D/120D.
13 SPECIFICATIONS LCA250Q.
14 PNEUMATIC SCHEME (LC2A015S/LC2A030D).
15 PNEUMATIC SCHEME (LCA030S TO LCA250Q).
16 OPERATION The four most important aspec ts of hoist oper ation are: 1. Follow all safety instruction s when oper ating the hoist. 2. Allow o nly people trained in safety and op eratio n of this product to oper ate the hoist. 3. Subject each hoist to a regular inspection and maintenance progra m .
17 INSPECTION WARNING • All new, altered or modified equip ment should be inspected and tested by per sonnel instructed in sa fety, operation and maintenance of this equipment to ensure safe opera tion at rated specifica tions before placing equipment in service.
18 Periodic Inspection frequency of per iodic inspec tion d epends on se verity o f usage: NORMAL HEAVY SEVERE yearly semiannually quarterl y Disassembly may be required for HEAVY or SEVERE usage. Keep accumulative written r ecords of period ic inspections to provide a basis for continuing evaluation.
19 LUBRICATION To ensure continued satisfacto ry o peration of the hoist, all points requiring lubricatio n m ust be serviced with the correct lubricant at the proper time intervals indicated for each assembly. Correct l ubrication is one o f t he most important factors in maintai ning efficie nt operation.
20 MAINTENANCE W A RNING • Never perform maintenance on the hoist w hile it is supporting a load. • Before performing maintenance, tag con trols: DANGER - DO NOT OPERATE - EQUIPMENT BEING REPAIRED. • O nly allow personnel trained in operation and service of this hoist to perform maintenance.
21 Disassembly WARNING • Discon nect the air s upply hose before performing any maintenance or repa irs on this hoist. General Instructions All maintenance work do ne on the Liftchain hois t should be performed o n a benc h i n a clean dust free work area.
22 General Trolley Disassemb ly NOTICE • Pri or t o disassembly note the installation of t he adjusting spacers Install adjusting spacers during assembly, in the sam e configuration recorded during disassembly to ensure beam fl ange w idth and hoist position are retained.
23 Accessing the Brake Refer to same d isassembly instructions in the Maintenance Manual SAM0208 2HP & 4 HP with Emergency Stop and Overload Refer to same d isassembly instructions in the Maintena.
24 LC2A015S/030DIP3LV U… HOIST ASSEMBLY DRAWING 1 2 3 4 5 6-8 7 9-10 11 12 13 14 15 16 17 18-19 23 24 25-26 27 28 29 30 31 32 33 40 45 46 47 48 49 50 51 21 41 42 26 44 34 35 36 37 38 (Dwg.
25 LC2A015S/030DIP3LV U… HOIST ASSEMBLY PARTS LIST ITEM DESCRIPTION QTY PART NO. NO. OF PART TOTAL. STANDARD OPTION „R‟ 1 Motor 1 96090229 2 Hoist assembly 1 Refer MHD56297 3 Hoist support 1 964.
26 LC2A015S/030DIP3LV U… HOIST ASSEMBLY PARTS LIST ITEM DESCRIPTION TOTAL PART NO. NO. OF PART QTY. STANDARD OPTION „R‟ 48 Be aring 2 50150004 49 Retainer ring 2 47700020 50 Plain wheel 2 957000.
27 AIR CHAIN HOIST ASSEMBLY DRAWING LCA030S / LCA060D / LCA070D.
28 AIR CHAIN HOIST ASSEMBLY DRAWING LCA030S / LCA060D / LCA070D.
29 AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA030S / LCA060D./.LCA070D ITEM NO. DESIGNATION PIECE DESCRIPTION OF PART TOTAL QTY PART NO STANDARD OPTION ‘R ‘ 1 Moto-réducteur frein Air Moto-rducer wit.
30 AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA030S / LCA060D / LCA070D ITEM NO. DESIGNATION PIECE DESCRIPTION OF PART TOTAL QTY PART NO STANDARD OPTION ‘R ‘ 52 Cale ep:42,5 Adjusting wedge 6 9523 -010.
31 AIR CHAIN HOIST ASSEMBLY DRAWING LCA060S / LCA80D / LCA120D.
32 AIR CHAIN HOIST ASSEMBLY DRAWING LCA060S / LCA80D / LCA120D.
33 AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA060S / LCA80D / LCA120D ITEM NO. DESIGNATION PIECE DESCRIPTION OF PART TOTAL QTY PART NO STANDARD OPTION ‘R ‘ 1 Moto-réducteur frein Air Moto-rducer with.
34 AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA060S / LCA80D / LCA120D ITEM NO. DESIGNATION PIECE DESCRIPTION OF PART TOTAL QTY PART NO STANDARD OPTION ‘R ‘ 44 Vis CHC M20x150 Screw 1 4132 -1606 45 Rondelle M12 Washer 1 4500 -1112 46 Vis CHC M20x130 x52 Screw 1 4132 -3906 47 Manchon M.
35 AIR CHAIN HOIST ASSEMBLY DRAWING LCA250Q.
36 AIR CHAIN HOIST ASSEMBLY DRAWING LCA250Q.
37 AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA250Q ITEM NO. DESIGNATION PIECE DESCRIPTION OF PART TOTAL QTY PART NO STANDARD OPTION ‘R ‘ 1 Moto-réducteur frein Air Moto-rducer with br ake 2 3546 -000.
38 AIR CHAIN HOIST ASSEMBLY PARTS LIST LCA250Q ITEM NO. DESIGNATION PIECE DESCRIPTION OF PART TOTAL QTY PART NO STANDARD OPTION ‘R ‘ 45 Rondelle entretoise Distance washer 4 9596 -0044 46 Vis CHC M20x130 x52 Screw 1 4132 -3906 47 Manchon M.
39 MOTOR ASSEMBLY DRAWING FOR HOISTS MODELS LC2A015S & LC2A030D (Dwg.D52402 40).
40 MOTOR ASSEMBLY PARTS LIST FOR HOISTS MODELS LC2A0 15S & LC2A030D ITEM DESCRIPTION QTY PART NO. OF PART TOTAL. NUMB ER Power unit assembl y 1 45615 Motor assembly (items 239 to 251) 1 45612 62 C.
41 WARNING : Motor As sembly for LC2A015S/LC2A030DIP3LRU… -E To respect valves po sition and the exhaust w asher position co mpared with the sta ndard motor (see manual : MHD56297 ).
42 CONNECTION ACCESSORIES ASSEMBLY DRAWING & PAR TS LIS T ITEM NO. DESIGNATION PIECE DESCRIPTION OF PART TOTAL QTY PART NO. 1 COUDE UNION 1/2" G ELBOW 1 6814.4732 2 ABOUT ANNELE 1/2" G FITTING 1 6163.1832 3 COLLIER DE SERRAGE CLAMP COLLAR 2 6113.
43 SINGLE AND DOUBLE FALL BOTTOM HOOK ASSEMBLY DRAWING (LC2A015S to 60D) (Dwg.D42402 29) Double fall 3 & 6 Ton Hoist.
44 SINGLE AND DOUBLE FALL BOTTOM HOOK ASSEMBLY P ARTS LIST Single fall hoists ITEM NO. DESCRIPTION OF PART QTY TOTAL. PART NUMB ER 1.5 Ton 3 Ton Standard Option „R‟ Standard Option „R‟ 721 Pin.
45 BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA060S Rep Désignation Description Qté. CODE Item Qty. STANDARD OPTION „R‟ 1 CROCHET 6T 6T HOOK 1 9.412.0395 9.412.0402 2 ½ SUPPORT CROCHET(+gr.) ½ HOOK SUPPORT 1 9.526.0138 9.526.0144 3 ½ SUPPORT CROCHET ½ HOOK SUPPORT 1 9.
46 BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA070D Rep Désignation Description Qté. CODE Item Qty. STANDARD 1 CROCHET HOOK 1 9.412.0575 - 2 FLASQUE DE MOU FLE(+gr.) BOTTOM BLOCK FLANGE 1 9.412.0574 - 3 FLASQUE DE MOU FLE BOTTOM BLOCK FLANGE 1 9.
47 BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA080D Rep Désignation Description Qté. CODE Item Qty. STANDARD 1 CROCHET HOOK 1 9.623.8234 2 FLASQUE DE MOU FLE(+gr.) BOTTOM BLOCK FLANGE 1 9.526.0287 3 FLASQUE DE MOU FLE BOTTOM BLOCK FLANGE 1 9.526.
48 BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA120D Item Description Qty. Part number No. Of part total STANDA RD OPTION „R‟ 1 12T HOOK 1 9.623.8234 9.623.0168 2 BOTTO M BLOCK FLANGE 1 9.526.0136 9.526.0142 3 BOTTOM BLOCK FLANGE 1 9.526.0137 9.
49 BOTTOM HOOK ASSEMBLY DRAWING & PARTS LIST LCA250Q Rep Désignation Description Qté. CODE Item Qty. STANDARD OPTION „R‟ 1 Noix de chaine Sprocket wheel 1 9526 -8006 952 6-8106 2 Crochet 25T.
50 CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LC2A015S/030D OPTION B.
51 CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LC2A015S/030D OPTION B Rep Désignation Description Qté. CODE Item Qty. 8 Patte de fixation Bracket 4 96440589 10 Vis CHC M06x55 Screw 1 41332206 .
52 CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LC2A015S OPTION A.
53 CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LCA030S/060D/070D.
54 CHAIN CONTAINER ASSEMBLY DRAWING & PARTS LIST LCA060S TO LCA250Q Rep Désignation Description Qté. CODE Item Qty. 1 BAC A CHAINE (12 m) CHAIN CONT AINER 1 95260056 2 PLAQUE PLATE 1 95260057 3 .
55 (OPTION B)CHAIN CONTAINER ASSEMBLY DRAWING & P ARTS LIST LCA180T TO LCA250Q 101 1 06 10 5 10 7 10 0 10 2 10 4 109 1 13 1 11 1 10 1 12 1 08 1 08 10 3 Rep Désignation Description Qté.
56 ROPE CONTROL ASSEMBLY DRAWING LCA030S to LCA120D Rep Désignation Description Qté. CODE Item Qty. 1 CIRCLIPS CIRCLIPS 1 47700025 2 CLAVETTE KEY 1 95230029 3 VIS CHC SCREW 3 41323506 4 RONDELLE FRE.
57 PARTS ORDERING INFORMATION The use of replace ment parts other t han INGE RSOLL - RAND Material Handling will invalidate t he Company's warranty. Fo r pro mpt service and genui ne INGE RSOLL - RAND Material Handli ng parts, p rovide your nearest Distributor with the follo wing : 1.
58 GUARANTEE See our general conditions of sales mentioned on our proposal, a cknowledgement receipt, invo ice. INGERSOLL -RAND guarant ees the eq uipment sold and supplied b y it self aga inst an y defect or flaw in manufacture or operation under the co nditions and within the limits hereafter.
59 IMPORTANT NOTICE It is our policy to pro mote safe deliver y of all orders. This shipment has been t horoughly checked, p acked and inspecte d before leaving our plant a nd receipt for it in good co nditio n has been recei ved from the carrier.
60 United States Office Locations International For Order Entry and Order Status : Ingersoll-Rand Distribution Center P.O. Box 618 510 Hester Dr ive White House, TN 3 7188 Phone: (615 ) 672- 0321 Telex: 786573 Fax: (615) 672 - 0801 For Technical Support : Ingersoll-Rand Material Handling P.
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