Gebruiksaanwijzing /service van het product OMG X23532 J0 van de fabrikant John Deere
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OMGX235 32 J0 JOHN DEER E WORLD WIDE C O MMERCIAL & CONSUMER EQUI PMENT DIVIS ION GX235 32 J0 John Deere T ractors 100 Series OPERA T OR’S MANU AL North American V e r sion Lit ho in U .
Origina l Inst r uction All information , illustrations an d speci f ic at i o ns in this manual ar e base d on the la test information at the time o f publ icati on. The r ight is r eserved to make change s at any tim e without notice. COPY RIGHT© 2010 De ere & Co.
Product Identification - 2 PR ODUCT I DENTIFI CATION ___ __ ____ ___ ____ __ ____ __ ____ __ _____ __ ____ DEALER NAME: ___ __ ____ ___ ____ __ ____ __ ____ __ _____ __ ____ DEALER PHONE: ___ __ ____ .
Saf e t y Labels - 3 SAFE TY LABE LS Sa fety L abe ls S afet y L abe l Loc atio n MX 4649 0 Pictu re N ote: Use labe l numb er lis ted in table b e low to l oc a te com plete text of s afety label m essag e following this illustr atio n.
Saf e t y Labels - 4 SAFE TY LABE LS Und erstand ing Th e M achine Safety Label s Th e ma chin e safety labe ls s hown in thi s sect io n are p lace d in i mpo r t ant a rea s on you r mach in e to dr a w at tent ion to pote ntial s afety haz ards.
S afety - 5 SAFE TY • S hie ld e yes , e xplo si ve g ase s can ca us e bl in dness or in ju ry . • No sp arks , flam es, sm oking. • S ulf uric aci d can ca use b l indn es s or se v ere b urns. • F lush e yes imme diat ely wit h wate r . G et me dica l hel p f ast .
S afety - 6 SAFE TY • U se e x tr a car e whe n load ing o r unl oa ding the ma ch ine in to a t ra il er or tr uc k. • Always wear safety goggl es or s af ety gla s ses with side s hields when oper atin g mac hine.
S afety - 7 SAFE TY mac hine. • T rag ic a ccid ents wi th ch ildre n ca n oc cur if th e op erator is not a ler t t o th e pr esenc e o f chi ld ren , esp ecia ll y wh en a c hi ld ap pro aches a ma chin e fr om behi nd .
S afety - 8 SAFE TY • Kee p all nuts and bolts tig ht, es pec ially blad e atta chm ent bolts, to be s ure the eq uipme nt is in saf e wo rk ing co nd iti on. • Nev e r ta mper with saf e ty de vi ce s. Ch ec k th eir pro per o per ati on r egul arly .
As semb ly - 9 ASSEMBLY port abl e cont ai ner , rat her t han f rom a fuel dis pens er no zzl e. • Keep t he noz zle in cont a c t with the r im of t he fu e l tank o r con tainer open in g at a ll tim es u ntil the fuel ing i s co mple te. D o not use a noz zle lock- open devic e.
Assemb ly - 10 ASSEMBLY Check Machin e Safety System P erfor m sa f ety s y stem check to m ake sur e the electro nic sa f ety inte rlock ci rcuit is f unct ionin g prope rl y . P er f or m al l te sts. (S ee T estin g Safet y Syst e m in the O PERA T ING s ection.
Operating Controls - 11 OPERATI NG CONTR OLS Oper ating Cont rols Oper ator Station C ontrols (D100) MX 4648 1 A G F J C D B K I H E AB r a k e / C l u t c h P e d a l B Park B rake Lock Lever C T hro.
Operating Controls - 12 OPERATI NG CONTR OLS Operator Station Controls (D110, D1 20, D130 ) MX 4648 4 A G L C H B M K I J D E F AB r a k e P e d a l B P a rk Bra ke Lo c k Le v e r C Th rot tle/C hoke.
Operating Controls - 13 OPERATI NG CONTR OLS Operator Station Controls (D140, D1 50, D160 , D170) MX 4648 5 A H E L B M K D F G I C J AB r a k e P e d a l B Park Brake Lock Lever C Thr ot tle/ Ch ok e.
Operating - 14 OPER ATIN G Oper ating Daily Opera t ing Checkl ist ❏ T est sa f ety sys tems . ❏ Ch eck ti re pr essu re. ❏ C hec k fuel le v el . (See SER VI CE MISCE LLA NE OUS sect ion, Usin g Pr oper Fue l an d St abil iz er ) ❏ Che c k engi n e oil l e ve l.
Operating - 15 OPER ATIN G M1 7687 a Pi ctu re N ote: 10 7 cm (4 2 in.) mow er de ck sho wn 4. Plac e thr ee shor t 5 1 mm (2 in.) blo cks o f wood un der th e ed ges (A) of th e mower de ck. 5. Lower mower d eck t o t he 65 mm (2.5 in.) cut ting heig ht po siti on.
Operating - 16 OPER ATIN G MX 1656 1 c. A djus t mo wer dec k le vel , if neces sary , by tu rnin g rea r nu ts (E ) cloc k wise to r aise the si de of th e mow er deck , o r cou nter clo c kwi se to l owe r t he m owe r d eck . 6. Mea s ure m ower level (front-to-rea r).
Operating - 17 OPER ATIN G T esti ng Safety Systems The saf e ty syst ems i nsta lled on y our machi ne sho ul d be ch eck e d bef or e eac h mac hine use . B e sur e you hav e r ead th e mach ine op era t or ma nual and are co mp lete ly fa mili ar w ith t h e oper at ion of the mach ine bef ore pe rf o rmi ng t hes e sa f e ty s yste m ch ecks.
Operating - 18 OPER ATIN G 3. En gage at tachme nt eng agemen t s wi tch or l e ver to star t atta chmen t. 4. L oo k behi nd t he v e hicl e to be sur e th ere a re no b ystan der s.
Operating - 19 OPER ATIN G MX 4647 8 • I f engi ne is col d: Mo v e thr ott le/ chok e l e ve r (A ) up t o the cho ke po siti on . • If en gine is war m: M ov e th rottl e/choke lev er ( A) to th e ha lf-sp eed posi ti on. 7. T u rn key to star t positio n fo r no mor e tha n five se conds.
Operating - 20 OPER ATIN G 4. Mov e shift le ver (B) t o R (re verse) position (D). 5. R ele as e bra ke/ cl utc h peda l sl ow ly . Emerge ncy Sto pping Pu sh dow n b rake/c lut ch p edal . Using T ravel Controls o n Automatic T ransmis si on T r avel For ward MX 4648 4 • P ush dow n t he for w a rd tr av el peda l (A ).
Operating - 21 OPER ATIN G 2. L o wer mo w er de c k to de sire d cut tin g he ight posi tion . NO T E: Thro ttle lever sho uld be a t ful l thrott le positio n before engag ing mow er to av oid s tallin g eng ine. 3. Pu sh thr ottle l e ver up to th e full t hrottl e posi tion.
Operating - 22 OPER ATIN G MX 3839 7 2. Attac h qu ick- coup ler to gar den hos e. 3. A tta ch gar den hos e wi th qui ck -c oupl er t o wa sh port ( A) on the mowe r de ck. 4. T u rn o n w a ter . 5. Star t engi ne. 6. R un at full th rottle. 7. Enga ge m ower bl ades.
Operating - 23 OPER ATIN G 1. P ar k trai ler on a level s urface. 2. R ais e mo we r dec k, i f i ns tall ed, bef o re driv in g ma chin e onto tr ai ler . 3. Dri ve mach ine ont o he avy-d uty t r a iler. Positi on m ach ine o n trai ler so hood or eng ine c over w ill n ot rais e in win d whi le bein g tran spor t ed.
Operating - 24 OPER ATIN G Using Accessor i es MX 4647 9 Using the Power Port (If Eq uipped) An e lect ric po w er po r t (A) ca n be us ed f or acce ssori es.
Ser v ice Int e rvals - 25 SERVI CE INTE RV ALS cl ippi ngs, bu t cut q ualit y may decl in e. Servi ce Interv als Serv icing Y our Machi ne Pl ease u se t he f o llo wi ng ti meta b les t o per fo rm rou tin e ma inte nanc e on your mac hin e. Intervals After Firs t 8 H ours • Cha nge en gine oil.
Ser vice Engin e - 26 SERVICE ENGINE Lubri cati ng Pivot Poin ts 107 cm (42 i n.) Mowe r Deck : MX 2589 9 A - Bla de B rake Pivots B - Deck Id ler Pivot C - Spindl e Grease Fitt ing (2) • Lu br icat e the blade brake pivots (A) and deck idler pi vot (B ) wit h a gene ral all-p ur pos e sp ra y lub rica nt.
Ser vice Engin e - 27 SERVICE ENGINE MX 1656 6 Pictu re N ote: T win cylin de r engin e shown. 4. Remove dips ti ck (A) . Wip e w ith c lean clot h. 5. I ns tal l an d tig hte n di psti c k. 6. Remove di psti ck. 7. C hec k o il le v el on dip st ic k.
Ser vice Engin e - 28 SERVICE ENGINE MX 1656 7 Pictu re N ote: T win cylin de r engin e shown. 3. C lea n ai r in tak e sc ree n (A), cool in g fi ns and e xternal surf a ces wit h ra g, br ush , vacu um o r com pres sed air . 4. Lower hoo d. Checking and Cleaning Air Cleaner Elemen ts ( D100 and D1 10) 1.
Ser vice Engin e - 29 SERVICE ENGINE MX 1656 7 5. Loos en fou r kno bs ( A) an d r emove cover . M960 94 6. Do no t dr op a nythi ng in to t he c arbure tor air in ta ke (B) . If a nyt hing f all s int o th e car b u retor ai r inta ke it must be remove d.
Ser vice Engin e - 30 SERVICE ENGINE c. Ri nse precl eane r th orou ghly . Sq ueeze out e x cess wate r in a dr y c loth unti l pr ecle an er is comp l etel y dry . 7. Insp ect t he p aper fil ter el emen t ( E). I f the pape r fi lter e lem ent i s dam aged or dir ty , repl ace with new fi lter.
Ser vice Engin e - 31 SERVICE ENGINE MX 3958 9 2. Insp ect f ilter (A ) for d ir t and dam age, wash or r epl ace if req uir ed. a.R emov e cov er (B) an d rem o v e emis si on fi lter (A ) fro m und er rea r of fe nd erd eck . b . Wash fo a m filt er in a solu tion of war m wate r and liqu id dete rgent .
Ser vice T ransmiss i on - 32 S ERVI CE T RA NSM IS SION MX13 768b 6. Slide hos e cl amps (A) aw ay from fuel fil ter ( B) us ing a pli ers. 7. Di sconn ec t h ose s f rom fil ter , a nd r aise f u el l ine s vert ical ly to a v oi d f uel dr ai nage .
Ser vice Mo wer - 33 SE RVI CE MOWER a.R emov e spring lo cki ng p i n (B), pul l a nd hol d m ower e ngage ment driv e cabl e out, l ift up a nd re mov e from bra ck et (C). b. Remo v e cabl e sp ring (D) from idl er sh eave bracket ( E). MX 1656 8 5.
Ser vice Mo wer - 34 SE RVI CE MOWER MX 2590 5 Pi ctu re Note : 122 cm (48 in .) mowe r deck use d for ph oto pu rpos es. 8. Put m ower dr ive be lt on eng ine d rive sheave (G ).
Ser vice Mo wer - 35 SE RVI CE MOWER 7. Ti ghten sheaves to 47 N• m (35 lb-ft). 8. I ns tal l be lt sh ie lds . 9. Inst all mower de ck. 10. Adj ust mo we r bel t te ns ion an d sp indl e br ak es , if n ec essary . Replacing M ower Drive Belt (122 cm (48 in.
Ser vice Mo wer - 36 SE RVI CE MOWER MX 2590 9 4. Mea sure dist ance fro m s pind le bra ke bracke t (B) to nut ( C) on en d of bra ke rod. • B rac k et t o nu t dist a nce sh ould be: 2 - 3 mm (0.
Ser v ice Electrical - 37 SER VIC E ELECT RICAL MIF • Keep or igina l bev el ( A) wh en gr indi ng. • Bla de sho uld have 0.4 0 mm (1/6 4 in. ) cut tin g edge (B) or les s. • B alan ce bl ades b efore inst allin g. Balan cing Blades 1. Clean blade.
Ser v ice Electrical - 38 SER VIC E ELECT RICAL 3. Apply sp r ay lu br ican t to t er min al to hel p prevent corr osi on. 4. Slide re d cove r over posi tive b att ery ter min al. Cle aning Batter y and T er minals 1. Park m ac hine s a fely . (Se e Parking Saf ely in the SAFETY s e c t i o n .
Ser vice Miscellaneous - 39 S ERVI CE MISCE LLA NEO US MX 4648 0 3. Pull defecti ve f use ( A) o ut of socke t. 4. C heck m etal c l ip in fuse w indow and di scar d fuse if cl ip is b roken.
Ser vice Miscellaneous - 40 S ERVI CE MISCE LLA NEO US 1. Park m ac hine s a fely . (Se e Parking Saf ely in the SAFETY s e c t i o n .) 2. L et engi ne c oo l. MX 4648 9 3. Open hood . 4. D isco nnec t wi ring h arnes s (A) . 5. Appl y pres sure to “Joh n” on left s ide o f ho od and slo wly lo w er h ood.
Ser vice Miscellaneous - 41 S ERVI CE MISCE LLA NEO US MX 4076 2 2. S af e ly li ft an d su pport mach in e. Plac e sa fe l i fti ng de v ice un de r end of fro nt hang er bracke t at loca tio n (A), an d p lace jack s tand s or o ther st able supp o rts und er f rame on ea ch s ide at lo cati on ( B).
T roubleshooting - 42 T ROUB LESHOOTING MX 4076 1 2. S af e ly li ft an d supp ort mach in e. P lac e sa fe li fti ng de v ice un de r tr ans mis sion cent ere d unde r mach ine at loc atio n (A). Plac e jac k st ands or ot her s table s upp or ts on e ach si de (B) wher e mo unti ng bo lts f or fram e com e t hroug h.
T roubleshooting - 43 T ROUB LESHOOTING Electri cal T r acto r Mow er Engi ne Runs Unev enly Coo ling fi ns pl ugg ed. Loos e el ec tric al con ne ctio ns . Ch oke o r th rott le c able s ticki ng. Fuel li ne or fuel fil te r pl ugge d. St ale o r dir ty f uel .
Storage - 44 STORAGE St orag e St oring Sa fety Prep aring Machi n e f or S torage 1. R epai r an y wo rn or d amage d pa r t s. Repl ac e parts i f nec es sary . Tigh ten loos e ha rdw ar e. 2. R epai r scr atc he d or ch ippe d met al s urf ac es t o pr ev e nt ru st.
Specifications - 45 SPEC IF ICAT IONS c arb ure tor on gas eng ine or fu el in je ctor s on di es el eng ine . Engine : Eng ine sto ra ge pr ocedu re sh ou ld be use d whe n ve hicl e is not t o be use d for lo nger than 60 d ays. 1. Chang e en gine oil and f ilter whi le en gine is w arm .
Specifications - 46 SPEC IF ICAT IONS Cyl inders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sing le Oil F ilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Y es Air F ilter .
Specifications - 47 SPEC IF ICAT IONS Weight : D130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 3 kg ( 4 7 0 lb) Weight : D140 , D150, D 160 . . . . . . . . . . . . . . . . . . . . . . . 238 kg (525 lb) Weight : D170 . . . .
W arranty - 48 W ARRA NTY Wa r r a n t y Product W arran ty Pr oduc t w arr ant y is pr ov ide d as pa r t of Joh n De ere’ s su pport pro gr am f o r c usto mers who o pe rate and main tain th eir equi pm ent a s de scrib ed in this manu al.
W arranty - 49 W ARRA NTY • Exha ust ma nifol d. • Cata lyst mu ffl er . Mis cell aneo us It ems Us ed in Above S yste ms • V acu um, an d t empe rat ure sen sit ive v alv es and sw itc hes . • El ectr oni c co nt rol s. • Hos es, bel ts, co nnec tors an d asse mblie s.
In dex - 5 0 INDEX Inde x A Ac cess or ies, Us ing ........ ....... ........ ........ ....... ........ ........ ....... ........ ........ ... 26 Ai r C lean er E leme nts ( 20h p Br i ggs a nd St rat ton ), Che cking an d Cle ani ng 30 Ai r C lea ner El eme nts (L A125 ), Ch eck ing and Cl ea ning .
Getting Q uality Ser vice - 51 GETTING QUALI TY SERVICE Oi l L ev el, Ch eck E ngi ne .... ....... ........ ........ ....... ........ ....... ........ ........ ....... 11 Oil Leve l, C hec king Engi ne ... ........ ........ ....... ........ ........ .
Getting Q uality Ser vice - 52 GETTING QUALI TY SERVICE (P a r t num bers ar e sub jec t t o chan ge w itho ut no tic e . Pa rt Num ber s ma y be dif f er ent ou tsid e the U .
Ser vice Record - 53 SER V ICE RECOR D Servi ce Recor d Record Service Dates Oi l Chang e Oi l Fi lter C hang e (I f E qu i ppe d) Lubr icat e Mach ine Air Cleaner E leme nt Ch eck/ Cl e an Fue l Filt.
Ser vice Record - 54 SER V ICE RECOR D.
Ser vice Record - 55 SER V ICE RECOR D.
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