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APC BC300 Series 40kW 208/450/480V Installation Guide Copyright ©2002 APC Denmark ApS This manual is subject to change without notice and does not represent a commitment on the part of the vendor.
2 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Thank You Thank you for choosing the APC BC300 Series. Read this Installation Guide before you install and use the system as it provides important information on safe and efficient installation and use.
990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 3 Contents: 1.0 Introduction 4 1.1 Tools and Equipment Needed 4 2.0 Receiving, Unpacking, Moving and Storing the UPS and Batteries 5 2.1 Receiving, Unpacking and Moving to Site 5 2.2 Storing the UPS and Batteries 5 3.
4 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Introduction 1.0 Introduction This Installation Guide provides information on UPS installation, wiring, start-up and shut- down procedures along with Maintenance Bypass Panel phase check and external battery installation.
Receiving, Unpacking, Moving and Storing the UPS and Batteries 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 5 2.0 Receiving, Unpacking, Moving and Storing the UPS and Batteries 2.
6 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation 3.0 Installation 3.1 Requirements on Site A 3-foot free space on all sides should be allowed during installation. Place the UPS in a clean, dust-free environment, free of contaminants.
Installation 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 7 3.1.1 UPS Footprint (measurements in inches & mm) Figure 1 - Footprint 3.
8 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation 3.2.1 Conduit Connection Kit Contents For Pedestals: • 23 pedestals • 4 M8 x 100 mm bolts • 4 M8 lock washers .
Installation 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 9 3) Use four T20 torx screws and washers to fasten the conduit box to the front legs of the UPS 4) After all UPS wiring has been completed, attach conduit box cover to the front of the conduit box 5) Use hook and loop fasteners to attach the base covers to the UPS 3.
10 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation Figure 2 - SBP Electrical Schematic 208V & 480V Figure 3 - SBP Electrical Schematic 450V Notes: 1. 208V F1, F2, F3 = 120A 2. 480V F1, F2, F3 = 55A 3. 208V F4, F5, F6 = 170A 4.
Installation 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 11 3.3.1 Component Overview (door open) Figure 4 Component Overview ON/OFF buttons Communication Interface Controller Bo.
12 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation 3.3.2 Wire Terminals Figure 5 Wire Terminals Input Terminal Blocks Output Terminal Blocks Battery connection Groundin.
Installation 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 13 3.3.3 Wiring Diagram for BC300 Figure 6 Wiring Diagram Notes: 1. All systems are 3-wire+ground. 2. Cables not provided by APC. 3. All AC power cables must be 3- or 4-wire plus ground 3-phase 4.
14 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation 3.3.4 Single Line Diagram for BC300 Figure 7 Single Line Diagram 208V NOTICE! Always keep AC, DC and communication cables separated.
Installation 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 15 Figure 8 - Single Line Diagram 40kW 450V Utility Source (provided by others) 450V 3 Wire + Ground MIB Service Bypass Panel F4, 5, 6 UIF Q001 UIS UPS F1, 2, 3 UOF Q002 UOS Q003 BS UPS System Output 40kW 450V 3 Wire + Ground Notes: 1.
16 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation Figure 9 Single Line Diagram 480V NOTICE! Size utility input overcurrent protection device as per applicable codes. See below table for utility input voltage and current ratings.
Installation 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 17 Notes: 1. 3- or 4-wire provided source. 2. Cables not provided by APC. 3. Recommended input over-current protection (MIB) based on an 80% rated device. 4. All AC cables must be AC 3- or 4-wire 3-phase.
18 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation 3.3.5 External Connection Board Use Class 1 wiring methods. Figure 10 External Connection Board.
Installation 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 19 3.3.6 Communication Interface Board (Option) Use Class 1 wiring methods.
20 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation 3.4 Smart Slot and Connection of Triple Chassis Connect the Triple Chassis to the serial ports on the Communication Interface Board, and to the 24V supply (power supply included).
Installation 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 21 3.5 APC BC300 Triple Chassis Figure 13Triple Chassis The APC BC300 Triple Chassis is an American Power Conversion (APC) external management product that allows you to use monitoring and control management products with your APC BC300 series UPS.
22 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation • Connecting to other APC external management products in a cascade series. 3.5.2.2 To UPS Port The “ To UPS ” port connects the chassis to the UPS, using the BC300 UPS cable.
Installation 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 23 1) Make sure that the chassis is powered off. 2) Install management cards into the housings on the rear of the chassis. See the instructions supplied with the cards and the table above.
24 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation 3.5.4.4 Triple Chassis Power Considerations The Triple Chassis receives its power from the UPS through the supplied 24 VDC universal adapter. The total current required by your management products must not exceed the 850 mA limit of the power adapter.
Installation 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 25 1) Note the serial number and date of purchase of the APC BC300 Triple Chassis. Contact APC Customer Support at the phone number or address listed in How to Contact APC section of this manual.
26 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation Figure 14 Monitoring Port Pin Assignment UPS Shut Down RS-232 Input or Advanced Mode RS-232 Data RX In Line Fail RS-2.
Installation 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 27 3.5.6.2 Power, Physical, and Environmental Specifications. 3.6 Installation of External Batteries and Battery Breaker Some units are connected to optional external batteries in a separate cabinet or rack.
28 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation Battery Installation Guidelines: • Refer to any instructions provided with the batteries, battery breaker and pre- charge/discharge switch. • External batteries require a fused disconnect or a DC battery breaker.
Installation 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 29 • Clean cables and battery terminals before making the battery connections. Apply a thin coating of conductive grease before making the battery connections, or, after connection, apply petroleum jelly to the entire connection.
30 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Installation 3.6.2 Battery Replacement Only authorized service personnel familiar with battery systems may replace batteries. See the “ Start-up & Shutdown Procedure ” section in this Installation Guide to bypass and shut down the UPS.
Initial Start-up and Phase Check 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 31 4.0 Initial Start-up and Phase Check After installing the unit, use this section to perform the initial start-up and the phase check for the Maintenance Bypass Panel.
32 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Clearing the Events Log 5.0 Clearing the Events Log The events log contains the 250 most recent UPS events, including alarms. To clear the events log, follow the steps below: 1. Press and at the same time.
Start-up and Shutdown Procedure 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 33 6.0 Start-up and Shutdown Procedure 6.1 Start-up from Maintenance Bypass This section contains instructions on how to start the UPS from maintenance bypass.
34 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Start-up and Shutdown Procedure This section contains information on how to shut down the UPS from normal operation mode. This procedure applies to units with an APC-supplied Maintenance Bypass Panel.
Technical Specifications 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 35 7.0 Technical Specifications 7.1 APC BC300 Series 40 kW Technical Data Voltage 3 x 208Y/120 or 208V Delta.
36 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 Technical Specifications 7.2 Battery Specifications 7.3 Dimensions/Weight 40kW Nominal DC current - Amps 200 UL rating of terminal blocks - AWG a a.Terminal block has two positive and two negative 8 mm (=5/16 ” ) studs, hardware provided.
How to Contact APC 990-1401 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 37 8.0 How to Contact APC APC Corporate 132 Fairgrounds Road West Kingston, RI 02892 USA Tel.: +1 401 789-5735 Fax: +1 401 789-3710 Pre-sales Technical Support +1 877-474-5266 Post-sales Technical Support +1 877-287-7835 Web: www.
38 Installation Guide APC BC300 Series 40kW 208/450/480V UPS 990-1401 How to Contact APC.
Een belangrijk punt na aankoop van elk apparaat APC BC300 Series (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen APC BC300 Series heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens APC BC300 Series vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding APC BC300 Series leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over APC BC300 Series krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van APC BC300 Series bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de APC BC300 Series kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met APC BC300 Series . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
