Gebruiksaanwijzing /service van het product G7TUPS250 van de fabrikant APC
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MGE ™ Galaxy ™ 7000 160 - 500 kVA Installati on manu al Single UPS Modul ar U PS Para llel U PS with S SC Frequen cy conv erters Static -switch cabin et.
34020846E N/AE - Page 2 Introduction Thank you for selecting an APC by Schneider Electr ic product t o protect yo ur electrical equipment. The MGE ™ Galaxy ™ 7000 range has been designed with t he utmost care.
34020846E N/AE - Page 3 Foreword Pictograms Document Danger, these instru ctions are imperative Audio signal Information, advice, help. LED off Visual indication LED flashing Action LED on.
34020846E N/AE - Page 4 Safety Safety rules Safety of persons Produ ct sa fety ◗ Protection (circ uit breaker/switch disconnect or) mu st be installed upstream and be easily accessible. ◗ Never install the U PS near liquids or in an exc essively damp env ironment.
34020846E N/AE - Page 5 Envi ronment APC by S chneider Electric has im plem ented an environmental protection policy. Products are developed accordi ng to an eco- design approach. Subst ance s This product does not contain CFCs, HCFCs or asbestos. Packing To improve waste treatment and facilitate recycling, separate the various packing components.
34020846E N/AE - Page 6 Cont ents 1. Inst allat ion 1.1 Possible inst allation s ..................... ................. ................. ........... ................. ................. ........... ............. 9 Single or m odular UPS al one ......
34020846E N/AE - Page 7 Content s 1.5 Ada pting the cab inet accor ding to the ne utral poin t connection ........................... ........... ............. 26 UPS cabinet .......................... ........... ................. ................. .
34020846E N/AE - Page 8 Cont ents 1.12 Ass embling and connecting th e externa l battery cabinet .................. ........... ................. ........... ..... 56 Assembling the empty battery cabi net ....................... ................ .....
34020846E N/AE - Page 9 1. Installation 1.1 Poss ible instal lation s Single or mo dular UP S alon e Parallel UPS systems (8 units max imum) Modular UPSs in pa rallel Modular UPSs in pa rallel with e .
Poss ibl e in sta llat ion s > P aral lel UPS syst ems 34020846E N/AE - Page 10 1. Installation Parallel UPSs w ith SSC (st atic-switch ca binet) Parallel UPSs with SSC a nd SSC maintena nce cabine.
Possible installations > 34020846E N/AE - Page 11 1. Installation UPS set up as a fr equency converter (with or without battery, maximum eight units) Single UPS Parallel UPS systems UPS c abinet (1.
Layout > 34020846E N/AE - Page 12 1. Installation 1.2 La yout Dimensions Weights Weight values are purely indicative. See the packing labels for the precise weight of the equipment.
Layout > 34020846E N/AE - Page 13 1. Installation Floor mounting Normal or false floor. UPS cabinet s SSC 800 and 1200 kVA 2000 kVA Dimensions are indicat ed in millimetres. The four feet (6 feet for 500 kVA UPS) of the cabinet are cylindrica l , 60 mm in diameter.
Layo ut > Flo or mount ing 34020846E N/AE - Page 14 1. Installation 2000 kVA li ght External byp ass or SSC maintenanc e cabinet s 800 and 1200 kVA 2000 kVA Max. load on floor per square cm fo r the feet: External bypass or SSC maintenance cabinet in kVA Kg/cm2 800 4 1200 5 2000 8 Front 957 870 430 64.
Layout > Floor mount ing 34020846E N/AE - Page 15 1. Installation Auxiliary ca binet s (empty) Back feed cab inet Max. load on floor per square cm for the feet: Auxiliary cabinet in mm Kg/cm 2 400 .
Layout > 34020846E N/AE - Page 16 1. Installation Position i n room UPS cabinet s SSCs Layout exam ple for an SSC w ith two parallel UPS units Ext ern al bypass cab inets Layout example for an exte.
Layout > 34020846E N/AE - Page 17 1. Installation Vent ilat ion UPS cabinet s SSCs Pn = rated p ower; for other values, please cons ult the after-sales support or the local office The optimum operating tempe rature range is 20 to 25°C. An operating temperature of 35°C is possible, but battery life wil l be greatly reduced.
Prerequis ites > 34020846E N/AE - Page 18 1. Installation 1.3 Pr erequi sites UPS curre nts Recommended up stream prot ection Normal AC source Byp ass AC source UPS cabinets in kVA I rated of Norma.
Prerequ isites > 34020846E N/AE - Page 19 1. Installation Reco mmen ded m aximu m down stre am pro tection Battery protecti on Pn = rated p ower at a power factor of 0.9; f or other values, pleas e consult the after-sales s upport or th e local office.
Prerequis ites > 34020846E N/AE - Page 20 1. Installation Character istics of th e conne ction termi nals UPS cabinet s * Maximum tightening torque: 25 N.m SSCs, SSC main tenance, Exte rnal byp ass cabinet s Powe r cabl es for s ingl e UPSs Connections are made to term inals that are pre-drilled or equipped with studs.
Prerequ isites > 34020846E N/AE - Page 21 1. Installation Power cabl es for pa rallel UPSs Normal AC line and b attery Byp ass AC line and lo ad Modular UPSs in p arallel AC cable sizes are determi.
Prereq uisites > Po wer cables for paral lel UPSs 34020846E N/AE - Page 22 1. Installation Frequency conver ters 1 Do not include redundant UPS units . Modular UP Ss in parallel with external bypass cabinet Important: For > 200 kVA UPSs, the outp ut cables must b e at least 6 metres long (L ≥ 6 m).
Prereq uisites > P ower cables for par allel UPSs 34020846E N/AE - Page 23 1. Installation Parallel UP Ss with SS C (sta tic-switch cabinet ) 1 Do not include redundant UPS units. 2 Standard NFC15-100 limits the num ber of cables to f our. Importa nt: For > 200 kVA UPSs, the output cables must be at l east 6 metres long (L ≥ 6 m) .
System ea rthing arrang ements > 34020846E N/AE - Page 24 1. Installation 1.4 System eart hing ar rangem ents This section list s the main SEAs (sy stem earthing arrangem ents) and their wiring requirements. For SEAs not listed here, please contact the technical support department.
System earth ing arra ngements > Parallel UPS syste ms 34020846E N/AE - Page 25 1. Installation TNC up stream, TNC, TNS o r TT downstrea m inst allation For separate norm al and bypas s AC lines from a single sourc e.. IT ups tream, IT downstream For separate norm al and bypas s AC lines from a single sourc e.
Adapting the cabinet according to the neutr al point connection > 34020846E N/AE - Page 26 1. Installation 1.5 Ada ptin g the c abine t acco rding to th e neut ral poi nt conn ecti on UPS cabinet SSC ca binet o r ext ernal bypas s cabi net This operatio n must be ca rried out by qua lified personn el.
Conn ecti ng the po wer cables > 34020846E N/AE - Page 27 1. Installation 1.6 Con necti ng the power c ables Single or mo dular UP S cabinet 160 to 40 0 kV A Remove the protective covers Dimensions are indicat ed in millimetres. For parallel installat ions with no neutral on the l o ad and the network, interconnect the UPS neutrals.
Connecting the power ca bles > Single or modular UPS cabinet 34020846E N/AE - Page 28 1. Installation 500 kV A Remove the protect ive covers This operatio n must be ca rried out by qua lified personn el. The door must be opened using the Ronis 405 key.
Conn ecti ng the po wer cables > 34020846E N/AE - Page 29 1. Installation Frequency-converter cabinet 160 to 40 0 kV A Remove the protective covers In parallel systems, swi tches Q4S and Q 3BP are absent. This opera tion must be carried out by qualified personnel .
Connecting the power ca bles > Freq uency-converte r cabinet 34020846E N/AE - Page 30 1. Installation 500 kV A Remove the protect ive covers In parallel system s with an SSC, swi tches Q4S and Q3BP are absent. The bypass AC connection i s made in the SSC.
Conn ecti ng the po wer cables > 34020846E N/AE - Page 31 1. Installation Parallel UPS cabinet 250 to 40 0 kV A Remove the protective covers In parallel systems with an SSC, switches Q4S and Q3BP are absent. The bypass AC connection is made in the SSC.
Connecting the power ca bles > Pa rallel UP S cabinet 34020846E N/AE - Page 32 1. Installation 500 kV A Remove the protect ive covers In parallel system s with an SSC, swi tches Q4S and Q3BP are absent. The bypass AC connection i s made in the SSC.
Conn ecti ng the po wer cables > 34020846E N/AE - Page 33 1. Installation Static -switch cabinet 800 kV A Remove the protective covers This opera tion must be carried out by qualified personnel .
Connecting the power ca bles > Sta tic-switch cabinet 34020846E N/AE - Page 34 1. Installation 1200 kV A Remove the protect ive covers This operatio n must be ca rried out by qua lified personn el.
Conne cting t he powe r cable s > Sta tic-swi tch ca binet 34020846E N/AE - Page 35 1. Installation 2000 kV A Remove the protective covers You must have first assembled both cabinets, See “Assemb ling 2000 kVA SSCs”, page 61. This opera tion must be carried out by qualified personnel .
Connecting the power ca bles > Static-switch cabin et > 20 00 kV A 34020846E N/AE - Page 36 1. Installation Connecting t he power cables This operatio n must be ca rried out by qua lified personn el. See “Characteristics of the connection terminals”, page 20.
Conne cting t he powe r cable s > Sta tic-swi tch ca binet 34020846E N/AE - Page 37 1. Installation 2000 kV A light Remove the protective covers This opera tion must be carried out by qualified personnel . The door must be opened using the Ro nis 405 key.
Connecting the power ca bles > St atic-switch cab inet > 20 00 kVA lig ht 34020846E N/AE - Page 38 1. Installation Connecting t he power cables This operatio n must be ca rried out by qua lified personn el. See “Characteristics of the connection terminals”, page 20.
Conn ecti ng the po wer cables > 34020846E N/AE - Page 39 1. Installation External bypass cabinet 800 kV A Remove the protective covers This opera tion must be carried out by qualified personnel .
Connecting th e power cab les > External bypa ss cabinet 34020846E N/AE - Page 40 1. Installation 1200 kV A Remove the protect ive covers This operatio n must be ca rried out by qua lified personn el. The door must be opened using the Ronis 405 key.
Connecting the power cables > External bypass cabinet 34020846E N/AE - Page 41 1. Installation 2000 kV A Remove the protective covers This opera tion must be carried out by qualified personnel .
Connecting the power ca bles > 34020846E N/AE - Page 42 1. Installation SSC maintenance ca binet 800 and 12 00 kV A Remove the protect ive covers This operatio n must be ca rried out by qua lified personn el. The door must be opened using the Ronis 405 key.
Connecting the power c ables > SSC maintenan ce cabinet 34020846E N/AE - Page 43 1. Installation 2000 kV A Remove the protective covers This opera tion must be carried out by qualified personnel .
Conne cting cabine t ECPs (e xpose d cond uctive parts ) > 34020846E N/AE - Page 44 1. Installation 1.7 Conn ecting cabinet E CPs (expos ed cond uctive parts) Valid for UPS, external bypass, SSC and battery cabinets Interconnec t the ECPs and ti e down the wires 1.
Connect the ba ckfeed option > 34020846E N/AE - Page 45 1. Installation 1.9 Con nect the b ackfeed o ption The backfeed option on normal and bypass AC inputs is compulsory if IEC 62040-1-2 is to be complied with.
Conne cting t he cont rol-w ire c ables > 34020846E N/AE - Page 46 1. Installation 1.10 Con necti ng the contro l-wire cables Connec ting a mod ular U PS or frequency converter alone. The maximum total length of CAN inter-cabinet cables must not exceed 180 m.
Connect ing the control-w ire cables > 34020846E N/AE - Page 47 1. Installation Connecting the UPS units i n parallel Connecting th e modular UPS unit s in p arallel This opera tion must be carried out by qualified personnel . The door must be open The supplied cables are 10 m or 20 m long; the maximum total length must not exceed 180 m.
Conne cting the co ntrol -wir e cable s > Connecting the UPS units in paral lel 34020846E N/AE - Page 48 1. Installation Connecting the modular U PSs with the ex ternal by pas s This operatio n must be ca rried out by qua lified personn el. The door must be open.
Conne cting the c ontro l-wi re cabl es > Co nnecti ng th e UPS un its i n para llel 34020846E N/AE - Page 49 1. Installation Connecti ng p arallel UPSs w ith SSC (st atic-switc h cabinet) This opera tion must be carried out by qualified personnel .
Conne cting the co ntrol -wir e cable s > Connecting the UPS units in paral lel 34020846E N/AE - Page 50 1. Installation Connect the component s specific to the 2000 kV A light SSC Block diagram Co.
Connecting the control-wi re cables > Connecting the UPS units in parallel > Connect the c omponents specific t o the 2000 kVA li gh t SSC 34020846E N/AE - Page 51 1.
Conne cting the co ntrol -wir e cable s > Connecting the UPS units in paral lel 34020846E N/AE - Page 52 1. Installation Connect the SSC m aintenance c abinet Connecting a customer Q 5N Not valid for s ingle UPS or SSC cabinets. There are no auxiliary wire connections to be made on the SSC maintenance cabinet.
Connect ing the control-w ire cables > 34020846E N/AE - Page 53 1. Installation Connecting the EPO function This opera tion must be carried out by qualified personnel . The door must be open. The moving door must be open. The cables (not supplied) must ha ve SELV insu lation and the maximum size is 2.
Conne cting t he cont rol-w ire c ables > 34020846E N/AE - Page 54 1. Installation Connecting the dry-contact communication card This operatio n must be ca rried out by qua lified personn el. The door must be open. The cables (not supplied) must have SELV insulation.
Coupli ng the 400 m m auxi liary cabi net > 34020846E N/AE - Page 55 1. Installation 1.11 Coupl ing the 40 0 mm au xiliary cabine t 1 - Remove the two inter-cabinet uprights located behind the 400 mm cabinet.
Assembling and connecting the external battery cabinet > 34020846E N/AE - Page 56 1. Installation 1.12 Asse mbling and connect ing the external battery cabinet Assembling the empt y battery ca binet Mounting the battery circuit-b reaker kit Mounting the shelves Please contact our Sales department when selecting the battery circuit breaker.
Assembli ng and connec ting the ex ternal bat tery cabinet > 34020846E N/AE - Page 57 1. Installation Connecting the power cables 4 - Connect the control-wire cables, ( See “Connect ing the control-wire cables”, page 58.) 5 - Secure the protective cover after connecting the batteries to the circuit breaker.
Assembling and connecting the external battery cabinet > 34020846E N/AE - Page 58 1. Installation Connecting the control-wire cables Connecting the battery ci rcuit-break er UPS cabinet This operatio n must be ca rried out by qua lified personn el.
Assembli ng and connec ting the ex ternal bat tery cabinet > 34020846E N/AE - Page 59 1. Installation Connecting th e battery temperature se nsor UPS cab inet This opera tion must be carried out by qualified personnel . The UPS door must be open. The moving door of the UPS must be open.
34020846E N/AE - Page 60 Connecting a sensor to a n umber of UPS cabinets 1 - Connect the UPSs to the temper ature sensor in the auxiliary cabinet as per the diagram opposite (cables not supplied). 2 - Tie down the cable as shown in the UPS cabinet diagram.
Assem bling 2000 kV A SSC s > 34020846E N/AE - Page 61 2. Appendices 2. Appendices 2.1 Assemb ling 200 0 kVA SSCs 2.2 IP 32 option Refer to the "IP 3 2" manual no.
Elec trical charac terist ics > 34020846E N/AE - Page 62 2. Appendices 2.3 Ele ctri cal ch ara cterist ics Selection o f protect ion devices UPS short-circuit current with inverter coupled and bypa.
Elec trical charac terist ics > 34020846E N/AE - Page 63 2. Appendices Permissible UPS overloads as a function of time NORMAL mode operation Byp ass AC mode or SSC op eration I/In 2,2 2 1,8 1,6 1,4.
Genera l characteris tics of MG E™ Gala xy™ 7000 UPS s > 34020846E N/AE - Page 64 2. Appendices 2.4 G eneral cha ract eristic s of MGE™ Galax y™ 700 0 UPSs UPS p ower in kVA 160 200 250 300.
General charac teristics of MGE™ Galaxy™ 7 000 UPSs > 34020846E N/AE - Page 65 2. Appendices Batte ry ch aract eris tics Sealed lead-acid battery V ented lead-acid battery Ni- Cd battery Min/max number of cells 264/ 288 264/288 428/468 Floating voltage per cell 2.
Glossary > 34020846E N/AE - Page 66 2. Appendices 2.5 G lossary Backup time Time that the c onnected loads can operat e on battery power. Bypass AC source Source supplying the bypass line.The load can be transferred to the bypass line if an overload occurs on t he UPS output, f or maintenanc e or in the event of a malfunction.
Glo ssar y > 34020846E N/AE - Page 67 2. Appendices.
34020846 EN /AE.
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