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InfraStruXur e ™ Installation and Start-Up Lar ge Data Centers 415 and 200 V Input.
This manual is available in English on the enclo sed CD..
InfraStruXure Site Planning, Installation, Start-Up i About this Manual This manual is intended for APC Field Service Engineers or APC-trained installers of an InfraStruXure system for lar g e data centers.
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Contents InfraStruXure Site Planning, Installation, Start-Up iii Safety ...................................................................... 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Save these instructions .
iv InfraStruXure Site Planning, Installation, Start-Up Ensure Total Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Connect the Power Source to the PDU . . . . . . . . . . . . . . . . . . . 13 Access the PDU Main Input switch .
InfraStruXure Site Planning, Installation, Start-Up v Configuration ......................................................... 33 Configure the InfraStruXure Manager . . . . . . . . . . . . . . . . . . . 33 Appendix A — System Operation .............
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InfraStruXure Site Planning, Installation, Start-Up 1 Safety Over view Save these instru ctions This manual contains important instructions that must be followed during installation, operation, and maintenance of the InfraS t ruXure System.
2 I nfraStruXure Site Planning, Installation, Start-Up Wa r n i n g s Installation/Maintenance Only a certified electrician can do following: • Connect the PDU to its power source • Install a cu stomer -specified, hard-wired p ower cable Only a certified electrician or an APC Field Service Engineer can perform maintenance of the PDU.
InfraStruXure Site Planning, Installation, Start-Up 3 Site Pr eparation Dimensions InfraStruXure PDU NetShelter VX Seis mic Enclosur e Without trou gh: 2058 mm With trough: 2243 mm 597 mm 871 mm 580 m.
Site Preparation: Dim ensions 4 I nfraStruXure Site Planning, Installation, Start-Up NetShelter VX Enclosur e Base Enclosure 597 m m 2070 mm 1071.9 mm Shielding T rough 183 mm 597 mm Shielding Partiti.
InfraStruXure Site Planning, Installation, Start-Up 5 Space Considerations Study the figures below to determi ne your space requirements for installing the InfraStruXure PDU, Symmetra PX UPS, and XR Battery Enclosure. Consult your local and national codes for additi onal requirements.
6 I nfraStruXure Site Planning, Installation, Start-Up W eight Considerations Use the “Maximum Packaged” weights to determine what methods you will use t o move equipment into your data center . Use the “Maximum Unpacked” weights to ensure that the floor and subfloor can support the total weight of the configuration.
InfraStruXure Site Planning, Installation, Start-Up 7 Heat Output Consider the heat dissipation ratings of equipment to determine cooling requirements. Additional cooling equipment may be required. Heat output of the InfraStruXure PDU is shown below .
8 I nfraStruXure Site Planning, Installation, Start-Up Electrical Requir ements and Specifications Pr ocedures r equiring a licensed electrician Electrical r eq uirements A licensed electrician must connect utility power .
InfraStruXure Site Planning, Installation, Start-Up 9 Basic Installation Pr ocedur e This section provides the basic steps that you need to perform when installing InfraS truXure power and rack components. Follow the references provided with each step for detailed instructions.
Site Preparation: Basic Installation Proced ure 10 InfraStruXure Site Planning, Installation, Start-Up 6. Connect the power source to the PDU. A licensed electrician must connect the power source. 7. Connect user contact inputs and output relays to the user connection plate.
InfraStruXure Site Planning, Installation, Start-Up 11 Installation Pr ocedur es Join Adjacent Enclosur es and Bolt Enclosur es to the Floor Join adjacent enclosur es Bolt Enclosures to the Floor T o bolt the PDU and enclosures to the floor , follow these steps for each enclos ure : 1.
12 InfraStruXure Site Planning, Installation, Start-Up Ensur e T otal Power Off 1. Set the main input switch on the PDU to OFF . 2. Open (turn OFF) the main output circuit breaker on the PDU.
InfraStruXure Site Planning, Installation, Start-Up 13 Connect the Power Sour ce to the PDU Access the PDU Main Input switch Open the back doors of the PDU, unlock the top, smaller door , using the provided red key . Loosen the two captive screws holding the larg er , hinged door in place, using a Phillips or standard screw driver .
Installation Pro cedures: Conn ect the Power Source to the PDU 14 InfraStruXure Site Planning, Installation, Start-Up 2. Create an appropriately-sized hole in the gland plate for the conduit. 3. Re-attach the gland plate. 4. Install a lock-nut and bushing to the conduit.
Installation Procedures: Connect the Power Source to the PDU InfraStruXure Site Planning, Installation, Start-Up 15 Install a c ir cuit br ea ker Route the input conductors to the main input cir cuit switch 1.
Installation Pro cedures: Conn ect the Power Source to the PDU 16 InfraStruXure Site Planning, Installation, Start-Up Connect in put conducto rs At the main input switch, connect the input wiring according to the labels on the switch and the illustration on this page.
InfraStruXure Site Planning, Installation, Start-Up 17 Connect User Contact Inputs and Output Relays to the User Connection Plate Overview Make contact closure connections (NO or NC) at the user connection plate to monitor dry contacts. Y ou can make eight connections—four contact inputs and four output relays.
Installation Pro cedures: Conn ect User Contact Inputs and Output Relays to the User Con necti on Plate 18 InfraStruXure Site Planning, Installation, Start-Up How to connect contacts to the PDU Monito ring Unit T o connect and mon itor your contacts: 1.
InfraStruXure Site Planning, Installation, Start-Up 19 Install Shielding T r oughs, Shielding Partitions, and Cable Ladders Shielding T roughs and Shielding Partitions for overhead wiring along r ows .
Installation Pro cedures: In stall Shielding Troughs, Shi eldi ng Partitions, and Cable Ladders 20 InfraStruXure Site Planning, Installation, Start-Up Shielding Partitions. There are two types of Shielding P artitions, each of which forms a side wall of a trough for data cables.
InfraStruXure Site Planning, Installation, Start-Up 21 Install InfraStruXur e Rack-Mount Devices Install the Rack Automatic T r ansfer Switches (ATS ) Install a Rack A TS in the top of each enclosure for overhead wiring, and in the bottom of each enclosure for wiring under the floor .
22 InfraStruXure Site Planning, Installation, Start-Up Route and Attach Overhead Wiring Route and attach power cable s to eq uipm en t racks If you ordered overhea d wiring , con nect the prewired power cables of the PDU as follows: 1.
Installation Procedures: Route and Attach Overhead Wiring InfraStruXure Site Planning, Installation, Start-Up 23 – For dual-feed devices w ithin a r edundant system : atta ch a power cable from each PDU into two dif ferent Rack PDUs in the NetShelter VX Enclosure.
Installation Pro cedures: Route an d Attach Overhead Wiring 24 InfraStruXure Site Planning, Installation, Start-Up 5. From each NetShelter VX Enclosure, run the power cable o f the appropriate APC pow.
InfraStruXure Site Planning, Installation, Start-Up 25 Wiring Under the Floor (Alternative) If you are routing power cables under a raised floor to the enclosures, you must provide the appropriate power cables and equipment for installation, and a licensed electrician must route and connect the power cables to the PDU circuit breakers.
Installation Pro cedures: Wiring Under the Floor (Alternative) 26 InfraStruXure Site Planning, Installation, Start-Up 4. At the circuit breaker panel, cut the wires to the proper length, and connect the power cable’ s individual wires: a. If you have branch current monitoring installed, route each phase conductor through a current sensor .
InfraStruXure Site Planning, Installation, Start-Up 27 Route Data Cables to the InfraStruXur e Manager Hub (or Switch) Connect network cables to InfraStruXure components Connect a Cat5 network cable (provided) to the network or 10Base-T port on each of your APC InfraStruXure devices.
Installation Pro cedures: Route Da ta Cables to the InfraStruXure Mana ger Hub (or Switch) 28 InfraStruXure Site Planning, Installation, Start-Up Route network cables to the InfraStruXure Manager hub (or switch) Overhead r outing. 1. Install Shielding Partitions and Cable Ladders.
InfraStruXure Site Planning, Installation, Start-Up 29 Start-Up Pr ocedur e Safety warnings Ensur e that all power is off Only APC Field Service Engineers or qualified, APC-trained personnel may perform a system start-up. Before you proceed, ensur e that power is off by following the procedur e in this section.
Start-Up Procedure: InfraStruXu re System 30 InfraStruXure Site Planning, Installation, Start-Up Apply power to the system 1. Set the upstream input circuit breaker (utility or UPS) to ON. 2. Ensure R-S-T clockwise phase rotation at the top of the main input switch on the PDU, using a phase rotation meter .
Start-Up Procedure: InfraSt ru Xure System InfraStruXure Site Planning, Installation, Start-Up 31 6. Close (turn ON) the Main Output circuit breaker on the P DU. 7. Close (turn ON) the PDU distribution panel circuit bre akers. When the Main Output circuit breaker is closed, the power distribution circuit breaker panels are energized.
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InfraStruXure Site Planning, Installation, Start-Up 33 Configuration Configur e the InfraStruXur e Manager After you complete the installation and system start-up, configure the InfraStruXure Manager . S ee al so For instructions, see the manual inc luded with your InfraStruXure Manager .
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InfraStruXure Site Planning, Installation, Start-Up 35 Appendix A — System Operation How to Apply Power to the System 1. Close (turn ON) the main circuit bre aker of the power source supplying power to the PDU. 2. Close (turn ON) the main input on the PDU.
36 InfraStruXure Site Planning, Installation, Start-Up How to Ensur e T otal Power Off 1. Open (turn OFF) the main circ uit bre aker on the power source feeding the PDU. 2. Open (turn OFF) the main input swi tch on the PDU. 3. Set the Main Output circuit breaker on the front of the PDU to OFF .
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*990-1789-001* APC W orldwide Customer Support Customer support for this or any other AP C product is available at no charge in any of the following ways: • V isit the APC W eb site to acc ess documents in the APC Knowledge Base and to submit custome r support requests.
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