Gebruiksaanwijzing /service van het product Printer van de fabrikant Lexmark
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4085-001 Lexmark J1 10 Le xmark and Le xmark with diamond design are trad emarks of Le xmark International, Inc., regis tered in t he Unite d States and/o r other coun tries.
Edition: August 2001 The followi ng paragraph does not app l y to any country where su ch pro visions are inco ns iste n t wit h lo cal law : LEXMARK INTERNA TIONAL, IN C .
iii 4085-0 01 Tab le of Cont ents Prefac e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Safet y Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii General Informa tion .
iv Ser vic e Manual 4085-0 0X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 26 Overridin g Change P rompts .
v 4085-0 01 Diagnos tics (Mode 2) - Input Tr ay Tests . . . . . . . . . . . . . . . . . . 3 -27 Diagnos tics (Mode 2) - Ba se Sens or Tests . . . . . . . . . . . . . . . . 3-2 9 Diagnos tics (Mode 2) - Su bsystem T ests . . . . . . . . . . . . . . . .
vi Ser vic e Manual 4085-0 0X Perfec tFinish S ensor Assem bly/Re ar Paper P ath Sens or Remov al . 4-26 Frame From Base Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27 Cam Engi ne Motor with Gear Rem oval . . . . . . . . . . . . .
Preface vii 4085-0 01 Preface This manual descr ibes the Lexmark J 110 pr inter (408 5-001) and contain s mainten ance proce dures for ser vice p ersonne l only . It is divide d into t he f ollowing chapt ers: 1. General Information con tains a ge neral descr ipti on of the pr inter and the mai ntenance approach used to r epair it.
viii Ser vice Ma nual 4085-0 01 S afety Inf ormation • This pr oduct is designe d, test ed and appr ov ed to me et str ict global sa f ety sta nda rd s with the us e of spec ifi c Lexmark compon ents. The sa f ety f eatures of some par ts m a y not always be obvious.
Safety Informat ion ix 4085-0 01 Norme di sicur ezza • Il prod otto è stato pr ogettato, testato e approvato in conform it à a sev e ri s tandard di sicu rezza e per l ’ u tilizzo co n compone nti Lexmark sp ecifici . Le caratter istic he di sicure zza di alcu ne par ti non sem pre son o di imme diata c omprens ione.
x Ser vice Manual 4085-0 01 P autas de Seguridad • Este prod ucto se h a dise ñ ado, v er ificado y aprobado para cum plir lo s m á s estric tos est á nda res de s egur idad glo bal usando los com ponentes e spec í ficos de Lexmark. P uede que las car acter í sticas de se guri dad de al gunas pie zas no s ean siempr e e vid entes.
Safety Informat ion xi 4085-0 01 Inf ormaci ó de Seguretat • Aque st produ cte est à dissenyat, comprovat i aprovat per tal d'ac omplir les estri ctes nor me s de segu retat glo bals amb la util ilitzac i ó de co mponen ts espec í fi cs de Lexmark .
xii Ser v ic e Manual 4085-0 01.
Gene r al Inf or mat ion 1-1 4085-0 01 1. General Information The Lexmar k ™ J110 printer is a high -perf ormance, nar row-f or m at, ther mal in kjet pr inter designe d to pr int high quality text, graphics, and imag es on a wi de variety of med ia.
1-2 Ser vice Ma nual 4085-0 01 Internal P o wer Suppl y Specifications Built- in Universal P ower Su pply , 4 0 W atts O utput (50 Watts input) Outputs: Note: Curr ent of 1.0 A is long term a ver age curr ent. The +36 V o utput can supply peak cu rrents of 2.
Gene r al Inf or mat ion 1-3 4085-0 01 T ools Required For Service • Analog or digital multimeter • P arallel wrap pl ug P/N 1319 128 • Pliers : diagonal and needl e-nose • Scre wdriv ers: #1 .
1-4 Ser vice Ma nual 4085-0 01 Operator P anel and Menus Using the Operator P anel The operator panel, on the front right s ide of your pri nter , h as a 2-l ine b y 16-c hara cter li quid crystal displa y ( LCD), six b uttons (Men u is actu ally two buttons), an d one power indi cator ligh t.
Gene r al Inf or mat ion 1-5 4085-0 01 Operator P anel Button Functions Use the s ix operator pan el buttons to ope n a menu, sc roll throu gh a list of v alue s, change pr inter setti ngs, and res pond to pr inter messag es. The follo wing table descr ibes the f unctions of each button.
1-6 Ser vice Ma nual 4085-0 01 Printer Message s The opera tor panel di splays three t ypes of m essages : • Status m essages pr ovide infor mation a bout the cu rrent st ate of the pri nter. • Attendan ce mess ages i ndicate printer er rors that you mu st resolv e.
Gene r al Inf or mat ion 1-7 4085-0 01 Operator P anel Menus Menus make it easy for y ou to change printe r settings. Some menus appea r only if a spe cific op tion is in stalled i n the pr inter. O ther menu items m a y o nly be ef f ecti v e for a par ticula r prin ter langu age.
1-8 Ser vice Ma nual 4085-0 01 Printing the Menu Settings Page The me nu settings p age shows c urrent settings f or the menus and a list of i nstalle d options. Y ou can use th is page t o verify that t he pri nter options are proper ly installed a nd the p rin ter settings ar e proper ly set.
Gene r al Inf or mat ion 1-9 4085-0 01 Changing Printer Settings Y ou can use the o perator pa nel to change pri nter sett ings and customi ze y our p rint er to meet your specific ne eds. T o select a n ew value as the de f a ult setti ng: 1. F rom t he Read y st ate , pr ess Menu> or <Menu to enter the menus.
1-10 Se r vic e Manu al 4085-0 01 Disabling the Oper ator Pa nel Menus T o disable the menus so that chan ges can not be made to th e pr inter default settings : 1. T ur n off power . 2. While pres si ng Go and Stop , tur n on t he pr inter . 3. R ele as e the b uttons when P erforming Self T est appears.
Diagno stic Informa tion 2-1 4085-0 01 2. Diagnostic Information Use the er ror indica tor table, symptom tables , se r vice checks, and diagnos tic aids to deter mine th e pri nter failure. Start Ser vice er ror indicati ons are displ ay ed on th e operator pan el.
2-2 Ser vice Ma nual 4085-0 01 Ser vice Me ssag es These m essages a re displayed whene ver the pr inter is in the Operator Inte r vention state, and t he pr inter nee ds ser v icing.
Diagno stic Informa tion 2-3 4085-0 01 Err or Indicator T able Erro r Symp tom Act ion 900 RIP Softw are P erform the “ RIP Ca rd Service Chec k ” on page 2-64 . 902 Engi ne Softwar e Repl ace the eng ine bo ard. See t he “ En gine B oard / Cov er Remov al ” on page 4-14 .
2-4 Ser vice Ma nual 4085-0 01 907 Engi ne NVRA M 10 Invalid data i n flas h mem or y 20 NVRAM checksum failure 30 Fl a sh da ta pr ogramm ing fa i l u r e 40 Engine N VRAM is not present or is no t r.
Diagno stic Informa tion 2-5 4085-0 01 915 Inde x System 10 Ind ex Motor S tall o r loss of Encoder si gnals 20 Enco der Wheel “o nce-per- re vo lution” sens or f ailure 30 Un able to calibra te Analog Sensor 40 Inde x Motor wi red back ward Pe r fo r m t h e “Inde x System T est” on page 3-33 .
2-6 Ser vice Ma nual 4085-0 01 930 Blac k Printhead - P-l ines shorted or Su bstrat e Hea ter s hor ted Colo r Printheads - P-line s shorted or Substr ate Heat er shor t ed Both Printh eads - P-lines s hor ted or Su bstrat e Hea ter s hor ted Chec k all conta cts and cab les.
Diagno stic Informa tion 2-7 4085-0 01 934 Black Pr inth ead - Color Printhea ds - Both P r inthead s - TSR me asuremen t indicat es a crac ked / ope n TSR or op en connec tio n. The deb ug data identif ies the TSR t hat is op en. Chec k the carrier/ printhead co ntacts .
2-8 Ser vice Ma nual 4085-0 01 939 RIP to Engine com m u ni cat ions fa i l u r e Unplug and re plug the A C pow er cord to see if the prob lem goes a wa y . Chec k the RIP card cab l e connec tions. If the connec tio ns are goo d, replace the engi ne board .
Diagno stic Informa tion 2-9 4085-0 01 960 RAM Memory Error - RAM soldere d on the card is bad Replace t he RIP card. See the “ RIP-EMC Shi eld Assemb ly/RIP Card Removal ” on page 4-24 . 980 T ray 2 Comm unication Error - Comm unication betw een T ra y 2 and the Engine is unreliab le.
2-10 Se r vic e Manu al 4085-0 01 User Status Messa g es User St atus Messa ge S ta tus Action Read y The pri nte r is read y to receiv e and process data from a host syst em. Press Men u> or Menu < to tak e the printer offline and acc ess the Re ady Menu gr oup.
Diagno stic Infor matio n 2-11 4085-0 01 User Statu s Mess age Status Ac tion Busy The printer is processi ng data a nd/ or printing pages . The P ower indi cator b links while th e printer is processi ng data. Press Stop t o take th e printer offline .
2-12 Se r vic e Manu al 4085-0 01 User St atus Messa ge S ta tus Action W aiting The W aiting is displa yed u ntil the current jo b is terminated or un til addition al data is rece ived on the ac tive link. Press Go to print the contents of the printer ’ s buf fer.
Diagno stic Infor matio n 2-13 4085-0 01 W arning Messag es As shown i n each of the Stat us Scr eens, only o ne warn ing me ssage can be d isplay ed at any one time. Once the c urrent war ning conditi on is c leared, the pr inter au tomatical ly shows the next highes t pri ority war ning mess age.
2-14 Se r vic e Manu al 4085-0 01 Stat us Messag es These m essages p rovide the op erator with in f or mation on the current s tate of the prin ter . S tatus Message St atus Action Activ ating Menu Chang es The printer is being reset to a ctivat e a printer settin g changed in the menu s.
Diagno stic Infor matio n 2-15 4085-0 01 St atus Message S ta tus Action Disa bling/En abling Menus A representatio n of the oper ator panel when the user has modif ied the Men u Lock out printer settin g usi ng th e Con figur at ion Me nu Group .
2-16 Se r vic e Manu al 4085-0 01 Cance lling Job Appears after t he Cancel Job oper ation is sele cted. This messag e is dis pla yed until the canc el oper ation is com plete. Press Men u> or Menu< to acce ss the Bus y/ W aiting M enu g roup . The printer is on line wh ile the Busy/W aitin g Menu g roup is acti ve.
Diagno stic Infor matio n 2-17 4085-0 01 Inv alid Engin e Code A represent ation of the oper ator panel when ei ther the engine c ode has n ot been pr ogram med or has been progra mmed b ut is inv alid. Once t his conditio n occurs , the Ready a nd Busy message s will not be displa yed u ntil va lid Engine co de e xits .
2-18 Se r vic e Manu al 4085-0 01 Not Rea dy A repres entation of the oper ator panel when th e printer is in the Not Re ady stat e. All host l inks are mark ed as b usy when the printer is Not Ready . In addit ion, all timeouts are stopp ed. Press Go to take the printer out of the Not Read y stat e.
Diagno stic Infor matio n 2-19 4085-0 01 St atus Message S ta tus Action P erforming Se lf T est A repres entation o f the oper ator panel during P ower-On Self Te s t ( P O S T ) . W h e n the test i s complete , the printer enters the Ready s tate. No bu ttons are a ctive while t his messa ge is displa yed.
2-20 Se r vic e Manu al 4085-0 01 S tatus Message St atus Action Pr inti ng Menu S etti ngs A re prese ntat ion of the oper ator panel when Print Men u Settings i s selected from the m enu. This messag e appears until the Print Men us page or pages ar e f ormatted and submitte d to the print engine and then Busy is s hown.
Diagno stic Infor matio n 2-21 4085-0 01 St atus Message S ta tus Action Pr inti ng Ali gnm ent Pa g e A represent ation of the oper ator panel when Ali gn Printheads is selec ted from t he menu . This me ssag e appear s until th e Alignmen t page is f ormatted and submitte d to the print engi ne and t hen Bu sy is s hown.
2-22 Se r vic e Manu al 4085-0 01 S tatus Message St atus Action Printing T est P a ge A represent ation of the oper ator panel when Cle an Printheads is s elected from the m enu. This messag e appears until the Clea n Printheads tes t page is f ormatted and submitte d to the print engine and then Busy is s hown.
Diagno stic Infor matio n 2-23 4085-0 01 St atus Message S ta tus Action Program ming Syste m Code A represent ation of the oper ator panel when ne w code is progra mmed in the RIP co de fl ash. This mes s a ge i s sh own until the prog ramming is com plete.
2-24 Se r vic e Manu al 4085-0 01 Attendance Messa g es These m essages a re displayed when the pr inter i s in the Ope rator Inter vention sta te. The operator is provided with a d escri ption of th e operator inte r v enti on condition .
Diagno stic Infor matio n 2-25 4085-0 01 Attendan ce Message Description Action 88 Cartridge Low XXXX A represent ation of the oper ator panel when cy an ink lo w occurs and the Ink Alarm is activ ated. A simi lar me ss age appear s when the blac k, magenta an d yellow in ks are low .
2-26 Se r vic e Manu al 4085-0 01 Attendan ce Me ssa ge Description Action Chang e<input sourc e> <siz e> Chang e<input sourc e> <typ e><size> A represent ation of the oper ator panel when th e printer is requestin g the oper ator to cha nge the me dia inst alled in one of the input sources .
Diagno stic Infor matio n 2-27 4085-0 01 Attendan ce Message Description Action Chan ge<i nput s ource > <siz e> Chan ge<i nput s ource > <type ><size> (CONTINUED) In al l othe r case s, both the type and s iz e are displ ay ed on line 2.
2-28 Se r vic e Manu al 4085-0 01 Overriding Change Pr ompts The size override fu nction lets y ou ov err ide Chan ge Prompts for any source for the rema inder of a job . By ov erriding th e prompt, the user is req uesting th e printe r to do the following: • Pr int the pag e, as it is forma tted, on the paper installed in the tra y .
Diagno stic Infor matio n 2-29 4085-0 01 Attendan ce Message Description Action Check T ray x Connecti on Check MPF Connecti on A represent ation of the oper ator panel whe n the pri nter los es comm unica tion s wi th one of the fol low ing de vices: -T ra y 2 -Multi-Purpose F eeder This error could oc cu r in two w ays .
2-30 Se r vic e Manu al 4085-0 01 Attendan ce Me ssa ge Description Action Clean 1? =Go/Stop A rep resentati on of the oper ator panel when a Long Clean is requested and the printer is as king the user if th e printhead that printed th e bar label “ 1 ” need s to be cleaned .
Diagno stic Infor matio n 2-31 4085-0 01 Attendan ce Message Description Action 31 Def ectiv e Car tridge XXXX A representatio n of the oper ator panel when the printer detect s a defe ctive i nk cartr idge . In this represe ntation, the XXX is a pla ceholder f or some comb ination of C ,M,Y , and K.
2-32 Se r vic e Manu al 4085-0 01 Attendan ce Me ssa ge Description Action 54 St d P ar ENA Conne ct Lost A represent ation of the oper ator panel when th e printer detects duri ng its pow er-on cy cle that the conne ction to an External Network Adapter has been lost.
Diagno stic Infor matio n 2-33 4085-0 01 Attendan ce Message Description Action 81 Engine Code CRC F ailure A representatio n of the oper ator panel when micr ocode to be progra mmed in the engine fl ash code module h as f ailed a CRC chec k. Press Go to clear the messag e.
2-34 Se r vic e Manu al 4085-0 01 Attendan ce Me ssa ge Description Action 56 St d P ara llel Po r t D i s a b l e d A repres entation o f the oper ator panel when data i s sent to the printer ac ross a paralle l por t, but the paralle l port is disab led.
Diagno stic Infor matio n 2-35 4085-0 01 Attendan ce Message Description Action Load <in put sourc e> <siz e> Load <in put sourc e> <type ><size> A represent ation of the oper ator panel when the indicated source is out of media.
2-36 Se r vic e Manu al 4085-0 01 Attendan ce Me ssa ge Description Action Load M anual <siz e> Load M anual <typ e><size> A represent ation of the oper ator panel when th e printer receiv es a request to manua lly f eed pap er or en vel opes in t he Manu al Slo t or M P Fe eder .
Diagno stic Infor matio n 2-37 4085-0 01 Attendan ce Message Description Action Load M anual <siz e> Load M anual <type ><size> (CONTINUED) T o reques t the printer to pic k the she et from an automati c source , press Select . Press Men u> or Men u> to acc ess th e Busy / W aiting M enu g roup .
2-38 Se r vic e Manu al 4085-0 01 31 Miss ing Car tr idge XXXX A representation o f the oper ator panel when th e printer detects a missi ng ink cartr idge . In this representa tion, XXXX is a pla ceholder f or some combina tion of C ,M,Y , and K. T he missin g ink cartr idge(s ) is identifie d in th e XXXX string.
Diagno stic Infor matio n 2-39 4085-0 01 Attendan ce Message Description Action 31 Mis sing Printhead XXXX A represent ation of the oper ator panel when the printer detect s a missin g printhead. In this representa tion, XXXX is a plac eholder f or either: YMC ,K or YMCK.
2-40 Se r vic e Manu al 4085-0 01 P aper Jams Multipl e paper j am messa ges exist f or this prin ter . Mo st pap er jam message s have a unique e rror numbe r . Ea ch mess age also instr uct s the cus tomer wha t action t o take to reso lve the jam or where in the pr inter to lo ok to find the jamme d paper .
Diagno stic Infor matio n 2-41 4085-0 01 204 P aper Jam (Printer Sta ging Sensor) P a per is jam med over the stagin g sensor . Ope n the cover and clear the ja m. 205 P aper Jam (Printer Input Roller Sensor) P a per is jam med pr ior to the pr inter i nput roller sensor (P erfectFinish path).
2-42 Se r vic e Manu al 4085-0 01 250 Paper Jam (MPF) P ap er was picked from the MPF but did not arr ive at the input r oller sensor . 251 Paper Jam (MPF) P ap er was picked from the MPF but did not arr ive at the input r oller sensor .
Diagno stic Infor matio n 2-43 4085-0 01 P erfectFinish Empty The above is a repre sentation of th e operator panel when P erfectFinis h empty o ccurs. This messa ge indicates that the s upply item must b e replac ed. The following acti ons can be taken while t his mess age is dis play ed: • Press Go to clear the message and override the message.
2-44 Se r vic e Manu al 4085-0 01 – Reset Pr inter Note: Men u Loc k out does not prev ent access to the Busy/W aiting Me n u group. Note: If no function i n the Busy/W aiting group is av ailab le, the M enus Disab led message is tempor ar ily shown when Menu> or Men u< is pressed.
Diagno stic Infor matio n 2-45 4085-0 01 Erro r Recovery from Att endance Conditions The following table indi cates how the prin ter acts whe n each of t he attend ance/error c ondition s occurs.
2-46 Se r vic e Manu al 4085-0 01 Err or Recovery from Att endance Conditions Attendance Conditi on Error T ype Auto Continue A vailable Sound Alarm (if Enabled ) A Alignm ent T ype 1 No No Cartr idge.
Diagno stic Infor matio n 2-47 4085-0 01 a The pr inter continues to prin t (if it was p rint ing) when the cover is open. Howe ver the carrier moves at a lower v eloci ty .
2-48 Se r vic e Manu al 4085-0 01 P ower -On Self T est (P OST) Sequence 1. T ur n on power switch. 2. The op erator panel d isplays one row of recta ngles followed by two rows of diamon ds. 3. The pr inter i ndicator ( green light) comes o n. 4. “ P erforming Se lf T est ” is dis pla yed on the operator panel and then tur ns off .
Diagno stic Infor matio n 2-49 4085-0 01 P ost Symptom T able Symptom Action Blank di spla y , carrier mo ves, paperf eed motor turns See the “ O pe ra tor P anel (LCD) Display Ser vice Check ” on page 2-59 . All diam onds on d ispla y See th e “ Operator P anel (LCD) Display Ser vice Check ” on page 2-59 .
2-50 Se r vic e Manu al 4085-0 01 Symptom T ables Locate the sym ptom in the following tables and take the app ropri ate action. Carrier T ransport Prob lems Communic ations Problems Maintenance Stati.
Diagno stic Infor matio n 2-51 4085-0 01 Operator P anel Prob lems P aper Feed Prob lems Po w e r P r o b l e m s Symptom Action Printer indicator light doe s not: • Tu r n o n • Fla sh • Tu r n o f f • All diam onds See the “ O pe ra tor P anel (LCD) Display Ser vice Check ” on page 2-59 .
2-52 Se r vic e Manu al 4085-0 01 Print Quality Prob lems Symptom A ction • V oids in char acter s • Ligh t pr in t • Prints off the pa ge • Fuzz y pr int • Carrier mo ve s bu t does not pri.
Diagno stic Infor matio n 2-53 4085-0 01 Service Chec ks Maintenance Functions The mai ntenan ce sta tion ’ s func tion is to maint ain the pr inthe ad jetting over the life of the head. It al so manage s the waste ink u sed dur ing the n ozzle spitting maint enance r outine.
2-54 Se r vic e Manu al 4085-0 01 W et Wipe The maintena nce stati on applie s a clea ning solv ent to the edge of the printhead tha t will be w iped across the enti re bottom su rfac e of the p rinthead. This will occur s ev eral time during the lif e of the printh ead to f acilitate the re mov al of ink debris.
Diagno stic Infor matio n 2-55 4085-0 01 Maintenance Station Service Checks FRU Ac tion 1 Mainte nance Station A ssembl y The maint enanc e carrier is driv en in a front to r ear motion b y the main tenance st epper motor . A homing s ensor is pro vided at the rear of the maint enance stati on to hom e the mai ntenance carrier during pow er up .
2-56 Se r vic e Manu al 4085-0 01 Index Motor Ser vice Check Sensor Checks See “ Di agnostic s (Mode 2) - Inpu t T ray T est s ” on pa ge 3-2 7 and “ Diagnosti cs (Mo de 2) - Bas e Sen sor T e sts ” on page 3 -29 . FRU Action 1 Inde x Motor Chec k the fol lowi ng motor pins f or appro ximately 12.
Diagno stic Infor matio n 2-57 4085-0 01 Multi-Purpose Feeder (MPF) Motor and Sensor Service Check 1. Remove the rear cover from the prin ter . 2. Remove the engi ne board cov er . 3. I nstall th e multi-pur pose feeder . 4. Check for a voltage reading at connector (J10) pin 1 for approximately + 36 V dc on the e ngine boar d.
2-58 Se r vic e Manu al 4085-0 01 Operator P a nel (B uttons) Ser vice Check FRU Action 1 O perat or Panel Assemb ly If any butt on f ails the b utton test, replac e the oper ator panel assemb ly .
Diagno stic Infor matio n 2-59 4085-0 01 Opera t or P a nel (LCD) Di splay Ser v ice Check Note: Be sur e the oper ator cab le is properly ins talled at the engine board (J4) and at th e oper a tor pan el. Che c k the con tinu ity of the c ab le a nd rep lace if neces sary .
2-60 Se r vic e Manu al 4085-0 01 P aper Feed Service Check Note: Be sure the printer is unp lugged fro m the A C outl et bef ore perf orming this se r vice c hec k. If y ou are experiencing a paper jam: 1. Check the 200 error co de paper jams. See “ Paper J ams ” on page 2-40 .
Diagno stic Infor matio n 2-61 4085-0 01 P aper fee d pick assembly does not feed, pa per feed pick moto r does not turn Note: A n oisy or cha ttering motor or a m otor that f ails to turn ca n be cau.
2-62 Se r vic e Manu al 4085-0 01 Optional tra y 2 paper feed pic k assemb ly does not feed, paper feed pic k motor does not tur n Note: A noisy or chattering mot or or a motor tha t f ails to tu r n .
Diagno stic Infor matio n 2-63 4085-0 01 P ower Suppl y Service Check Dead Machin e Note: Remo v e paper from p rinter prior to perf or ming the dead machi ne service chec k. Observe all nec es sa ry ESD prec aut ion s w h en r emov ing and handlin g the RIP card , engine b oard, or an y of the ins talled opt ion cards or assemb lies.
2-64 Se r vic e Manu al 4085-0 01 RIP Card Service Che ck 2 P ower Li ne Cord Chec k the po wer lin e cord f o r damage. Ch eck the conti nuity o f the line cord and replace i f nece ssar y . 3 P ow er Switch Chec k the cont inuity on the powe r s witch.
Diagno stic Infor matio n 2-65 4085-0 01 Print Quali ty Servi ce Che c k Note: Bef ore troub leshooting a ny print qual ity prob lem, be sure the cartr idge is in good c ondition. Set print qual ity to normal and b e sure the correct p aper type is selected in the P aper Menu .
2-66 Se r vic e Manu al 4085-0 01 4 Engine Board Carrier Card If the miss ing nozz les are pa tterned, the prob lem could be the engine board or ca rrier card. First try replacin g the engi ne board, t hen the ca rrier card. 5 P aper Fe ed Ink sm udging a nd smearing can be caus ed b y paper prob lems or pro blems in the pap er f eed area.
Diagno stic Infor matio n 2-67 4085-0 01 Index Card /Sensor Service C hec k T rans por t Servi ce Check Note: If the c arrie r st rik e s t he lef t side fr ame and c onti n ue s to drive into the frame , then s ee page 2 -48. Go to the “ Carrier System T est ” on page 3-32 .
2-68 Se r vic e Manu al 4085-0 01 5 C arr ier Be lt Idler Pulle y P ar ts Carrier F rame Chec k f or worn, loose o r brok en parts. Chec k f or obstructi ons blo cki ng carrier mo vement. 6 Encoder Strip Chec k the en coder s trip f or w ear , dirt, and greas e.
Diagno stic Infor matio n 2-69 4085-0 01 Cam Sy stem Motor/Se nsor Service Chec k User E rror Mess ages FRU Ac tion 1 Motor d oes not wor k. Bat Wing s do not mov e. Chec k t he v oltage at con nector (J 8) o n the engine board. At pi ns 1, 2, 3 , and 4 with the pow er on.
2-70 Se r vic e Manu al 4085-0 01 38 Memo r y Full Pr ess Go to clear the messag e and cont inue process ing the j ob. Some data will be lo st. Y ou must allo w add itiona l mem ory to complete y our pr int j ob by: • Deleting fo nts, mac ros, a nd other data i n RAM .
Diagno stic Infor matio n 2-71 4085-0 01 54 P arallel Erro r An IEEE 1 284 protocol error is de tected on the par allel host i nterf ace, or due to a fa ulty cab le.
2-72 Se r vic e Manu al 4085-0 01 56 P arallel P ort Disable d Once t he error has be en displ ay ed f or the first time , repor ting of further errors is supp ressed until th e menus a re entered, or the printer is reset. Press Go to clear the mess age.
Diagnost ic Aids 3- 1 4085-0 01 3. Diagnostic Aids Printer Oper ati ons Operations Initiate d by Pres sing Buttons at P ower -On Reset The table below cont ains a li st of the p rin ter operations that are activated by pressing a sequenc e of buttons while powering on the pri nter .
3-2 Ser vice Ma nual 4085-0 01 Disable/Enable O perator Panel Menus T o p re vent users f rom acc essing the Ready Menu gro up and modif ying default pri nter se ttings, f ollow these st eps: Note: These ste ps do not pre vent acce ss to the Busy Me nu group and the Diagnost ics Menu gro up .
Diagnost ic Aids 3- 3 4085-0 01 Use the following ste ps to acces s the Dia gnostic s pr inter se ttings and operati ons. 1. T ur n off the pr in ter . 2. Pr ess and hold the buttons identifi ed in “ P ower-On Reset B utton Func tions ” on pa ge 3-1 .
3-4 Ser vice Ma nual 4085-0 01 Use the following steps to e nter Flas h Engine Code mode: 1. T ur n off the pr inter. 2. Press a nd hold the buttons ide ntified by the “ Po wer-On Reset Button Fun ctions ” on pa ge 3 -1 . 3. T ur n on the pr inter.
Diagnost ic Aids 3- 5 4085-0 01 If an uns uppor ted pri nthead is installed, a n Attendan ce Mess age is shown. This c an occur if th e software keys in the pr inter a nd pri nthead are i ncompati b le, as in th e case of an OEM p rin ter using Lexmark-branded pri ntheads.
3-6 Ser vice Ma nual 4085-0 01 Alignment P age Fixed Settings (User Alignment and Coarse Alignment) Note: The User De f ault Settin g is used for any settin g NO T listed in the table.
Diagnost ic Aids 3- 7 4085-0 01 Cleaning Printheads The Cle an Prin theads op eration is us ed to cle an and mai ntain the pri ntheads. Th is mechan ical op eration pe rf or m ed by the pr int engi ne is recom mended when pr int qual ity beco mes degraded .
3-8 Ser vice Ma nual 4085-0 01 Print Qualit y T est Pa ge Fixed S ettings As the op eration is performed, C leaning P rin theads is displayed. Linking Input T rays Most networ k pr inters offered b y Lexmar k suppor t an inp ut tra y linkin g f eature.
Diagnost ic Aids 3- 9 4085-0 01 Input t ra y l inking d escri ption: • Input source s which contain th e sam e paper size, custom str ing, and pap er type are li nked automatic ally .
3-10 Se r vic e Manu al 4085-0 01 Unsolicit ed Man ual Feed When co nfigured without a MP Feeder , a us er may perform an unsolic ited manual feed. Pr ior to sending a job (or be f ore the first page of the job i s pick ed), a user sti cks a piece of p aper in the man ual sl ot.
Diagnos tic Aids 3-11 4085-0 01 Control P an el code l e vel, F ont ROM V ersion, and SRAM av ailabi lity . • The RIP code level is appended w ith “ :F ” or “ :R ” to indicate whether the board is run ning co de from fla sh (re programmable) or R OM (not r e prog ramma bl e).
3-12 Se r vic e Manu al 4085-0 01 TSC fields on the Print Men us P age The following field s are on the Pri nt Menus pag e under th e “ Pri nter Informatio n ” headi ng. The fiel ds are inte nded to aid e the TS C or a CE in dia gnosi ng problems.
Diagnos tic Aids 3-13 4085-0 01 When ea ch she et is print ed and the eng ine h as placed the she et in a pri nter bin, the pri nt engine sen ds a “ Pr int Comple te ” s ignal to th e pri nter contr oller to indicate the associ ated shee t is compl ete .
3-14 Se r vic e Manu al 4085-0 01 – If the host compute r stops sending data withou t ending th e cance led job, the printer initia tes a time r which sto ps the canc eled j ob .
Diagnos tic Aids 3-15 4085-0 01 W a rning: Use care wh en inv ok ing this function . Other pr int jo bs buff ered in the pr inter may also be fully or par t ially l ost! Note: Before perf or ming a operator pa nel rese t, instr uct the ho st applic ation to s top sending p rint er data.
3-16 Se r vic e Manu al 4085-0 01 In voking Reset Pri nte r (from the Ready message) 1. Press Men u> or Menu< to enter the menus. The following screen i s displ a yed. 2. Press Men u> or Menu< until J OB MENU is disp la yed on the second line.
Diagnos tic Aids 3-17 4085-0 01 Other Reset s P ower O n Reset -- and similar resets When the prin ter is t urned on, the f ollowing ev ents occur : • Fixed def ault settings are set to factor y set values. • P or tions o f pri nter memor y that stor e page, f ont, an d macro informa tion are cleared .
3-18 Se r vic e Manu al 4085-0 01 NP A Response Any reset con dition s that cause the loss of resources or a chan ge in emulation r equires a n NP A respo nse to in f or m the hos t comput er . See separate sp ecificat ions on NP A im pleme ntation. N P A respo nses are only given if NP A bid irectiona l communicati on is ac tive in the pri nter .
Diagnos tic Aids 3-19 4085-0 01 3. Pre ss Select . The pr inter auto matical ly e xits the opera tor panel menus and pri nts the par tial pa ge. Note: If the Print B uffer operation is se lected whi le the pr inter is not in th e W ait ing state, the pri nter auto matical ly exits the operat or panel menus, but no page is pri nted.
3-20 Se r vic e Manu al 4085-0 01 The Regi stration m enu is forma tted so tha t all m enu items fit on a single screen as shown. Th is allows m anuf actur ing to quickly se t and verify th e registration s ettin g. T er mino logy : • T repr esents T op Margin and L repres ents Left Margin.
Diagnos tic Aids 3-21 4085-0 01 The co ntent of the Pri nt T es t page varies dependi ng on the me dia inst alled in the se lected in put so urce. If a so urce is select ed that contain s paper (th at is, letter , legal, an d so on) , then a page simila r to the Qu ick T est pa ge is pr inted .
3-22 Se r vic e Manu al 4085-0 01 Contacts P age Print T est This test pri nts the Con tacts Page , whi ch can b e used by the Customer Suppor t Ce nter or C E to diagn ose problems involving pri ntheads, pr inthead cables, pogo pins, or e lectri cal interfaces between th e printh eads and th e carr ier .
Diagnos tic Aids 3-23 4085-0 01 Button T est The Butto n T est v erifie s the operation of each button on the operato r panel. W hen Button T est is s elected, the f ollowing scree n is disp la yed. While a button is pre ssed, CL (C losed) is disp lay e d.
3-24 Se r vic e Manu al 4085-0 01 The power indic ator blinks in dicating the memor y tes t is in process. The pr inter c ontinually r uns th e same tes t until can celed fr om the operator p anel (by pre ssing Re turn or St op ). Each tim e the test finishes, the s creen is u pdated with the resu lt.
Diagnos tic Aids 3-25 4085-0 01 Each time t he tes t finishes, the scr een is upda ted wit h the result . If the test passes, the P ass Count is incr emented by 1.
3-26 Se r vic e Manu al 4085-0 01 The power indic ator blinks in dicating the test is i n process. T he pri nter cont inually r uns the s ame test until ca nceled fr om the operator p anel (by pre ssing Re turn or St op ). Each tim e the test finishes, the s creen is u pdated with the resu lt.
Diagnos tic Aids 3-27 4085-0 01 Diagnostics (Mode 2) - Input T ray T ests T ra y 1 Sens or T est This tes t deter mines wh ether or not the T ra y 1 inp ut sensor i s working correctly . T o r un the te st, select T ray 1 from the INP UT TRA Y TESTS menu.
3-28 Se r vic e Manu al 4085-0 01 sensor is open, OP i s displayed. If the wrong me ssage i s display ed, the se nsor is m alfunctio ning. PO=O P = Empty PO=C L = Not Em pty PT=O P = M edia Clear PT=CL = Medi a Pres ent T o exit the t est, sele ct Return or Stop .
Diagnos tic Aids 3-29 4085-0 01 Diagnostic s (Mode 2) - Ba se Senso r T ests P aper P ath Sensor s This tes t deter mines i f a group of sen sors rel ated to the p aper path are wor king cor rectly . T o r un the test, sel ect P aper Path Sensors from the BASE S ENSOR TES TS menu.
3-30 Se r vic e Manu al 4085-0 01 T er mino logy : • TP refers to the P e rf ectFi nish tank presen ce sens or . • TF ref ers to the P erf ect Finish f lui d le vel sensor state . Once thi s screen is d isplay ed, the se nsor can be m anually act uated.
Diagnos tic Aids 3-31 4085-0 01 Ink Level Sens or T est This tes t deter mines if the in k lev el s ensor i s workin g correc tly . T o run the test, sel ect Ink L e vel Se nsor T est from the BA SE SENSO R TESTS menu. The following sc reen is di splay ed: First th e printh eads are uncapped .
3-32 Se r vic e Manu al 4085-0 01 After c apping, thi s test au tomatically exits. Carrier S ystem T est This test det er mines if the carrie r system sen sor is worki ng corre ctly . T o r un the test, selec t Carrier System T est from the SUBS YSTEM TESTS m enu.
Diagnos tic Aids 3-33 4085-0 01 Index System T est This t est deter mi nes if the index system s ensor is work ing corr ectly . T o r un th e test, se lect Inde x System T est fr om the SUBSYSTEM TESTS menu. The following sc reen is di splay ed: The index system i s run open loop and the real tim e positio n count is displayed on the panel.
3-34 Se r vic e Manu al 4085-0 01 Diagnostics (Mode 2) - Supplies T ests F or eac h of the f o llowing four tests, the s equence of e vents is the same: 1. The pr intheads are uncap ped when the test is inv o ked. 2. The pr intheads mov es to the middl e of the fram e to give the ser vice r access to t he pr inthead s and tank s under te st.
Diagnos tic Aids 3-35 4085-0 01 K&C TSR T est This tes t deter mines the stat us of the p rin thead TS R (ther mal sense resistor ). The resist ance is dis pla y ed real time. The f ollowing scree n is dis pla yed: T o exit the test, select Return or Stop .
3-36 Se r vic e Manu al 4085-0 01 The left -most digi t ( ‘ 1 ’ in this example) blinks, indic ating it i s the first digit to b e changed . T o c hange the value, press eith er Menu> or Menu< u ntil the value you want is displayed. Press Select to mo v e to the next dig it.
Diagnos tic Aids 3-37 4085-0 01 T o r eset the maintenanc e page c ounter , the us er select s “ Reset Maint Cnt. ” Pressi ng Sel ect causes th e main tenance pa ge counte r to be res et back to zero . Th e f ollowing screen is disp la yed momen tar i ly to indicate the counte r is chang in g.
3-38 Se r vic e Manu al 4085-0 01 forw ard in the log, pr ess Menu> . T o move backward in the log, press Menu< . Here is an e xam ple of the erro r log scr een s: T o exit the e rror log , press Return or Stop . Clearing the Err or Log T o clear the erro r log, select the Clear Lo g operation from the ERROR LOG m enu.
Diagnos tic Aids 3-39 4085-0 01 Exiting Diagnostics Mode T o exit dia gnostic s mode and POR the prin ter into n or mal user mode, press E xit Diagnos tics. Menus This sec tion descr ibe s the pr inter settings and operations that are accessi b le u sing the opera tor panel .
3-40 Se r vic e Manu al 4085-0 01 The buttons alw ay s act on the i nf ormation displayed on the sec ond line of th e display . The buttons a ct as follows while the P A PE R MENU sc reen is disp la yed: • Men u> displays the next menu in the list.
Diagnos tic Aids 3-41 4085-0 01 Printer Sett ing V alue List Display After a specific p rint er setting i s selecte d (P aper Source in this ex ampl e), the a ctiv e pr inter s etting is displayed on the firs t line and the default value (T ray 1) is d ispla yed on the second line.
3-42 Se r vic e Manu al 4085-0 01 Example of Modifying a Pr inter Setting Using the Operator P anel Use the following to mo dify any pr inter se tting or in itiate any operation in t he Busy/ W ai ting Menu G roup , Read y Menu Group, or Diagnost ic Menu Gr oup .
Diagnos tic Aids 3-43 4085-0 01 sign prec edes eac h value, indicating t he entr y on li ne 1 is a printer setting and it can be assi gned to the value on line 2 . 4. Pre ss Menu> or Menu< repeat edly un til the v alu e that y o u want to sele ct is displayed on the secon d line, then press Selec t.
3-44 Se r vic e Manu al 4085-0 01 Operator P anel Menu Definition The ope rator panel s ettings a nd operatio ns are div ided int o 4 menus groups, which ar e descr ibed in the following table.
Diagnos tic Aids 3-45 4085-0 01 Busy/W aiting Menu Gr oup The Bu sy/Waiting Menu group c ontains two menus: JOB M ENU and SUPPL IES ME N U . Pr ess Menu> from the BUSY screen an d the following screen is disp lay ed. The following table shows the me nus in the Bus y/W aiting Me nu gro up.
3-46 Se r vic e Manu al 4085-0 01 Job Menu Job Menu Operations Operation V alue or Description Cancel Job Note: This opera tion i s only displayed in the JOB ME NU when the m enu is acc essed through t he Busy/ W ai ting Menu Group i f Cancel Control i s ON.
Diagnos tic Aids 3-47 4085-0 01 Reset Pri nter Note: This operatio n is only displayed in the JO B MENU when the me nu is acc essed through t he Busy/Waiting Menu Group if Reset Co ntrol is On. (If a job is active, then the pr inter che cks the v alue selecte d by the job.
3-48 Se r vic e Manu al 4085-0 01 If no func tion is available in the JOB MENU at the time the J OB MENU is accessed, the pr inter proh ibits en tr y into th e JOB M ENU , and the key press used t o gain e ntr y into the JOB MEN U is ig nored. T o p rovide the user with so me feedback, the Menus Disabled message is shown.
Diagnos tic Aids 3-49 4085-0 01 SUPP LIES ME NU The Su pplies M enu updates a s change s occur even if you are viewing it.T he list is only st atus for the items which ar e near o r past replaceme nt. JOB MENU See “ JOB MENU ” o n page 3- 54 f or a list of th e operat ions.
3-50 Se r vic e Manu al 4085-0 01 COLOR MENU The following table lists the sett ings in the COLOR ME NU and thei r corresp onding value c hoices. Th e f actor y def ault setti ng f or ea ch item is indicated wi th an aste risk.
Diagnos tic Aids 3-51 4085-0 01 P APER MENU The following table lists the menus and s ettings in th e P APER MENU, and their corre sponding v alues. The factor y default value f or each se tting is ind icated with a n aster isk.
3-52 Se r vic e Manu al 4085-0 01 UTILITIES MENU The following table lists the operatio ns in the TESTS M ENU . For a detailed descr iption of e ach operati on, see “ Pr inter Operation s ” on page 3-1 . Separ ator Sheets =None* =Betw een Jobs =Betw een P ages Separa tor Source Note : Only ins talled pap er sour ces are displayed.
Diagnos tic Aids 3-53 4085-0 01 Operat ion Value Print Menu s No se lections e xist f or this op eration . Press Select to initi ate this oper ation. See “ Prin ting Menu Sett i ngs Page ” on page 3-10 . Align Printhea ds No se lections e xist f or this operati on.
3-54 Se r vic e Manu al 4085-0 01 JOB MENU The following table lists the operatio ns in the JOB ME NU . SETUP ME N U The following table l ists the m enus an d prin ter set tings in the SETUP MENU, and their corresp onding values. The factor y default value for each se tting is ind icated by an aste risk.
Diagnos tic Aids 3-55 4085-0 01 Displa y Languag e De fau lt set b y countr y Note : Languages in this v alue list are o nly displayed if the pr inter ’ s operator panel ROM suppo r ts the requir ed encoding for the specific langua ge.
3-56 Se r vic e Manu al 4085-0 01 PCL EMU L MEN U The following table lists the menus and settings i n the PCL E MUL MENU, and their corresp onding values.
Diagnos tic Aids 3-57 4085-0 01 Font Name Display For mat The font names are shown on bo th lines of the operato r panel using the following format. An equal sign pr ecedes the f ont na me, signifyi ng the value li st lev el of the menus. S represent s the font source abbreviation (R for resident, D for download, F f or f lash, and K for dis k).
3-58 Se r vic e Manu al 4085-0 01 Symb ol Se t Display Fo rmat The sy mbol se ts are shown o n both lines of the operato r panel using the following forma t. An eq ual sign pr ecedes t he symbo l set ID , sig nifying the value list lev el of the menu s.
Diagnos tic Aids 3-59 4085-0 01 a Whene v er the v alue of N P A Mode , P a r a ll el Bu f f er , or Job Bu ff ering is chan ged from the operator pan el, the pr inter a utomatica lly res tar ts upon exiting the menus to reco nfigure m emor y .
3-60 Se r vic e Manu al 4085-0 01 Configuration Menu Group The Config uration Menu group conta ins a set of menus, setti ngs and operations wh ich are infreque ntly requir ed by a user . Gene rally , the option s made av ail ab le i n this m enu group are us ed to configur e a pri nter for operation.
Diagnos tic Aids 3-61 4085-0 01 Coarse Alignmen t No selec tions e xist f or this ope ration. Press Select to in itiate thi s opera tion. See “ Aligni ng the Printhea ds ” on page 3-5 . After the align ment page is printed, the use r enters alig nment v alues f or each of t he secti ons of the alignme nt page .
3-62 Se r vic e Manu al 4085-0 01 Diagnostics Men u Gr oup (Mode 1: Printing) The Diag nostics M enu group conta ins multip le menus. They are displayed on the opera tor panel in the order shown.
Diagnos tic Aids 3-63 4085-0 01 Diagnostics Menu Gr oup (Mode 2: Non -printing) The Dia gnostics Menu group cont ains multiple menus. They wil l be displayed on the opera tor panel in the order shown. The names of the top-l e vel menus ar e capitalized.
3-64 Se r vic e Manu al 4085-0 01 Note: Whil e the Diagnosti c Menu Group is act ive , all host inter f aces are offli ne. T op-Leve l Menu Inte rmed iate Menu, Setting, or Operation Va l u e INPUT TRA Y TESTS Tr a y 1 S e e “ T ray 1 Sens or T est ” on page 3-27 .
Diagnos tic Aids 3-65 4085-0 01 SUBSYSTEM TESTS Uncap Printhead s See “ Uncap Printheads ” on page 3-31 . Cap Printheads See “ Cap Printhe ads ” on page 3-31 . Carrier System T est See “ Ca rrier System Te s t ” on pag e 3-32 . Index Sys tem T e st See “ Inde x System T est ” on page 3-33 .
3-66 Se r vic e Manu al 4085-0 01 ERROR LOG Displa y Log See “ Vie wing the Error Log ” on page 3-37 . Clear Log See “ Clearing the Error Log ” on page 3-38 . =Y es =No EXIT DIA GNOSTICS See “ Exiti ng D iag nos tics Mode ” on pag e 3-39 .
Repair Inf or matio n 4-1 4085-0 01 4. Repair Information This cha pter explains how to make adjus tments to the pri nter and how to remove def ective par t s. CA UTION: Read th e follo wing before handling e lectronic par ts. When wor king o n the pr inter , always unplug the p rin ter from the electr ical ou tlet.
4-2 Ser vice Ma nual 4085-0 01 Adjustments The use r is dir ected, in the Pr inter Co ntrol program, t o perform the pri nthead to pr inthead an d bidirectio nal alignm ent adju stments afte r replac ing a pr int ca r tr idge. Remo val Pr ocedures The following pro cedures are arranged a ccording to the nam e of the printe r part discus sed.
Repair Inf or matio n 4-3 4085-0 01 Rear Cover Remo v al 1. Op en the rear door . 2. Rem ov e Mul ti-Purpos e F eeder . 3. Remove two clips and r emov e the t op door . 4. Remove the four screws {A}. 5. De pres s the four latches {B}. 6. Rem ov e the rear cov er .
4-4 Ser vice Ma nual 4085-0 01.
Repair Inf or matio n 4-5 4085-0 01 Operator P anel Co ver/Operator P anel Remo val 1. Rem ov e the rear cov er . 2. Remove the screw {A} . 3. Lift the cover and unplug th e operator panel fr om the engi ne board. 4. Remove the four screws located on the rea r operator pa nel housin g.
4-6 Ser vice Ma nual 4085-0 01 Left Frame Cover Remo val 1. Open th e top door . 2. The restrain t screw does not have to be removed. The restrain t has a T - end whic h can be t wisted and removed. P ar tially c lose the top c ov e r , twis t the end o f the strap th at is in the machine and rem ov e.
Repair Inf or matio n 4-7 4085-0 01 Left Cover Remo v al 1. Rem ov e the rear cov er . 2. Remove the exit tra y c ov e r . 3. Move carrier to the r ight. 4. Remove the screw {A} from the l eft side of the carr ier frame. 5. Remove the two screws {B} from the left fron t side of the p aper tra y frame.
4-8 Ser vice Ma nual 4085-0 01.
Repair Inf or matio n 4-9 4085-0 01 Right Co ver/P ower Switc h Remov a l 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Remove the exit tra y . Ref er to “ Exit T ra y Rem oval ” on page 4-5 . 3. Remove the operat or panel cover .
4-10 Se r vic e Manu al 4085-0 01.
Repair Informatio n 4-11 4085-0 01 Left T r ay Cover Rem ov al 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Remove the exit tra y c ov e r . Refer to “ Exit T ra y Remo v al ” on page 4-5 . 3. Remove the left cover .
4-12 Se r vic e Manu al 4085-0 01 Right T ray Co ver Remov al 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove the e xit tray cov e r . Refer to “ Exit T ra y Remo val ” on page 4-5 . 3. Remove the right cover .
Repair Informatio n 4-13 4085-0 01 Ink Levels and T em perature S ensor wit h Bracket Remov a l 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Remove the operat or panel cover . Refer to “ Operator Panel Cov er/Ope rator P anel Removal ” on page 4-5 .
4-14 Se r vic e Manu al 4085-0 01 En gine B oar d /Co ver R emo val 1. Remove the rear cover . 2. Remove left frame cov er . Re f er to “ Lef t F rame Cover Remov al ” on page 4-6 . 3. Remove the two screws {A} from the engine board cover and the cover .
Repair Informatio n 4-15 4085-0 01 Carrier with Car d Remov al 1. Rem ov e all co vers . 2. Remove all in k car tr idges from carr ier . 3. Remove engine b oard cover . Refer to “ T ra y 2 Covers Remov al ” on page 4- 49 . 4. Loos en the se t screw {A} on the belt te nsioner .
4-16 Se r vic e Manu al 4085-0 01.
Repair Informatio n 4-17 4085-0 01 Carrier 1st Sta ge Drive B elt Remo v al 1. Remove the motor b rac k et f rom the pr inter f rame . 2. Loos en the thr ee screws secur ing t he motor plat e to the motor assemb ly . 3. Gen tly depr ess the motor so that the 1s t stage dr ive belt is loosen ed.
4-18 Se r vic e Manu al 4085-0 01.
Repair Informatio n 4-19 4085-0 01 P ower Suppl y Remov al 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Dis connect a ll power supply cables, and ground straps. Note routin g of the cables and st raps. 3. Remove the three m ounting screws {A} that att ach the power supply to the fram e.
4-20 Se r vic e Manu al 4085-0 01 Pump Housing/Maintenance Station/Ink W aste T ank/ T rans por t Ca rrie r Motor Remov a l 1. Remove all covers . 2. Remove the power supply . Re f er to “ Po w e r S u p p l y R e m o v a l ” on page 4-19 . 3. Slide the i nk waste tank out the rear of the pr inter .
Repair Informatio n 4-21 4085-0 01.
4-22 Se r vic e Manu al 4085-0 01 Index Car d Assembly Remo val 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove the e xit tray cov e r . Refer to “ Exit T ra y Remo val ” on page 4-5 . 3. Remove the left cov er .
Repair Informatio n 4-23 4085-0 01 Co ver -Open Sensor Remo val 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Remove the exit tra y c ov e r . Refer to “ Exit T ra y Remo v al ” on page 4-5 . 3. Remove the left cover .
4-24 Se r vic e Manu al 4085-0 01 RIP-EMC Shiel d Assembl y /RIP Card Remo val 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove the power supply . Re f er to “ Po w e r S u p p l y R e m o v a l ” on page 4-19 .
Repair Informatio n 4-25 4085-0 01.
4-26 Se r vic e Manu al 4085-0 01 P erfectFinish Sensor Assembl y /Rear P aper P ath Sensor Remo v al 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove the power supply . Re f er to “ Po w e r S u p p l y R e m o v a l ” on page 4-19 .
Repair Informatio n 4-27 4085-0 01 Frame From Base Remov al 1. Remove all co v e rs. Ref er to “ Rear Co v e r Remov al ” on page 4-3 . 2. Remove the power supply . Ref er to “ P ower Suppl y Removal ” on page 4-19 . 3. Remove the main tenance ta nk through t he rear of th e pri nter .
4-28 Se r vic e Manu al 4085-0 01.
Repair Informatio n 4-29 4085-0 01 Cam Engine Motor with Gear Remo v al 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Remove the exit tra y c ov e r . Refer to “ Exit T ra y Remo v al ” on page 4-5 . 3. Remove the left cover .
4-30 Se r vic e Manu al 4085-0 01.
Repair Informatio n 4-31 4085-0 01 P aper Feed Pick Arm As sembly with Motor and P a per Pat h S e n so r R e m o va l 1. Rem ov e all co vers . 2. Remove power supply . Ref er to “ Pow e r S u p p l y R e m o va l ” on page 4-19 . 3. Remove the frame from th e base.
4-32 Se r vic e Manu al 4085-0 01 P erfe ctFin is h Gear Plat e Rem ov a l 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove E-clips {A } from bell crank diver ter link and r emov e li nk. 3. Remove helical dr ive gear {B} and car trid ge drive gear und er it.
Repair Informatio n 4-33 4085-0 01 P erfectFinish Motor Remov al 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Disc on n ec t t h e P erf ect Fin is h mo t o r a n d enc oder con n ec tor (J5) from th e engine b oard.
4-34 Se r vic e Manu al 4085-0 01 Encoder Disk Feed Rol ler As semb l y Rem o val 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove the operator pan el cov er . Refer to “ Operator P anel Cov er/Ope rator P a nel Remov al ” on page 4 -5 .
Repair Informatio n 4-35 4085-0 01.
4-36 Se r vic e Manu al 4085-0 01 Star Wh eel Shaft As sembl y Remo v al 1. Remove all covers . 2. Remove the carrie r and bel t. Ref er t o “ Engine B oard /Cover Removal ” on pa ge 4-14 . 3. Remove pump housi ng mainten ance sta tion, tank , and transpor t carri er motor .
Repair Informatio n 4-37 4085-0 01.
4-38 Se r vic e Manu al 4085-0 01 P a per Fee d Plat en Asse mbly Remov al 1. Remove all covers . 2. Remove the carrie r and bel t. Ref er t o “ Engine B oard /Cover Removal ” on pa ge 4-14 . 3. Remove the pump hous ing mainten ance stat ion, tank, and the transpor t carri er motor .
Repair Informatio n 4-39 4085-0 01 Exit Shaft with Gear Rem ov al 1. Rem ov e all co vers . 2. Remove carrie r and bel t. Ref er to “ Engine Board /Cover Removal ” on page 4-14 . 3. Remove pump hou sing, mai ntenan ce statio n, tank, an d tr anspo r t car rier mot or .
4-40 Se r vic e Manu al 4085-0 01 P aper Feed Frame and Motor/Cam Shaft Assembl y Remov a l 1. Remove all covers . 2. Remove the carrie r and bel t. Ref er t o “ Engine B oard /Cover Removal ” on pa ge 4-14 . 3. Remove pump hou si ng, mai nte nanc e sta tio n, tank and transpor t carri er motor .
Repair Informatio n 4-41 4085-0 01.
4-42 Se r vic e Manu al 4085-0 01.
Repair Informatio n 4-43 4085-0 01 Left Index Frame Pi vot Assemb ly Remo val 1. Rem ov e all co vers . 2. Remove the carr ier and belt. Refer to “ Engine Boa rd /Cover Removal ” on page 4-14 . 3. Remove the pump housing, mainte nance sta tion, tank , and tr anspo r t car rier mot or .
4-44 Se r vic e Manu al 4085-0 01.
Repair Informatio n 4-45 4085-0 01 Right Index Frame Piv ot Assemb ly Remo val 1. Rem ov e all co vers . 2. Remove the carr ier and belt. Refer to “ Engine Boa rd /Cover Removal ” on page 4-14 . 3. Remove the pump housing, mainte nance sta tion, tank and the tr anspo r t car rier mot or .
4-46 Se r vic e Manu al 4085-0 01 Bat Wings and Bushings Remov a l 1. Remove the rear cover . Refe r to “ Rear Cov er Remov al ” on page 4-3 . 2. Remove the spri ng between t he cam followers. 3. Remove the two E-clips from the ends o f the bat wi ng shaft.
Repair Informatio n 4-47 4085-0 01 Backup Roller Assembl y Remov a l 1. Rem ov e all co vers . 2. Remove carrie r and bel t. Ref er to “ Engine Board /Cover Removal ” on page 4-14 . 3. Remove pump hou sing, maintenan ce statio n, tank an d tr anspo r t car rier mot or .
4-48 Se r vic e Manu al 4085-0 01 Backup Roller S pring Remov al 1. Lift the f ront door on the pr inter . 2. Press th e coil on the backup roll er spr ing to cent er and re mov e . Note the p osition of the spr ing before removing. Carrier/Cab le Retainer Remo val 1.
Repair Informatio n 4-49 4085-0 01 P eristalti c Pu mp Re mov al 1. Remove the rear cover . Refer to “ Rear Co ver Remov al ” on page 4-3 . 2. Remove the exit tra y . Ref er to “ Exit T ra y Rem oval ” on page 4-5 . 3. Remove the operat or panel cover .
4-50 Se r vic e Manu al 4085-0 01 T ray 2 P aper Pic k Arm Assemb ly Remo val 1. Remove all covers 2. Remove eight screws {A} from T ray 2 base. 3. Remove E-clip {B} from pick assembly shaft. 4. Remove the screw {C} from the paper feed frame asse mbly .
Repair Informatio n 4-51 4085-0 01.
4-52 Se r vic e Manu al 4085-0 01 T ray 2 P aper Feed Motor and Car d Assembly Remov al 1. Remove the left cover from T ray 2. 2. Remove the four scre ws from the paper por t connecto r frame. 3. Remove the paper por t connec tor frame. 4. Remove the two paper feed motor screws {A }.
Connecto r Locations 5- 1 4085-0 01 5. Connecto r Locations Engine Board J1 P ower Suppl y J2 Carr ier Motor J3 Maintenanc e Station Mo tor and Homing J4 Operator P anel J5 Thin-Coat Motor and Encod e.
5-2 Ser vice Ma nual 4085-0 01 RIP Car d.
Connecto r Locations 5- 3 4085-0 01 RIP Car d (cont.) J1 P ower Suppl y J2 Engin e J3 P arall el J4 USB.
5-4 Ser vice Ma nual 4085-0 01 Optional T ra y 2 J1 Paper F eed Moto r J2 P a ssth r u S ensor J3 P a per Feed Pi c Moto r J4 P a per p or t II and Po w e r.
Prev entive Main tenance 6- 1 4085-0 01 6. Preventive Maintenance This cha pter con tains lu bric ation sp ecifica tions. Follo w thes e recomm endations to prev en t problems and ma intain op timum perform ance. Lubrication Specifications Lubr icate on ly when pa r ts are r eplaced or as neede d, not on a schedu led basis.
6-2 Ser vice Ma nual 4085-0 01 • A void oil conta ct with the outer pul ley surface and fla nges that con tact the be lt. Motor Pull ey Studs • Apply Shell T el lus #100 oi l to the idler stud and co mpound pulley stu d {8}.
Pa r t s C at al o g 7-1 4085-0 01 7. Pa r t s C a t a l o g How T o Use The Pa r ts Ca talog • NS: (No t Shown) in th e Asm-Index column i ndicates th at the par t is proc urable b ut i s not shown in the illu stration. • PP: in the Descr ipti on colum n indica tes the pa r t is available in the lis ted par ts packet.
7-2 Ser vice Ma nual 4085-0 01 Assemb ly 1: Co ver s.
Pa r t s C at al o g 7-3 4085-0 01 Assembly 1: Covers Asm- Index Par t Number Units Descrip tion 1-1 12G60 73 1 Co ver Assemb ly , Manual F eed 2 12G6070 1 Door , Rear 3 12G6069 1 Co ver , Rear 4 12G6.
7-4 Ser vice Ma nual 4085-0 01 Assemb ly 2: P aper Feed.
Pa r t s C at al o g 7-5 4085-0 01 Assembl y 2: Pa per Feed Asm- Index Par t Number Units Descriptio n 2-1 12G 6024 1 P aper Out Sens or 2 12G 6000 1 P aper F eed Pick As sembly with Moto r 3 12G 6092.
7-6 Ser vice Ma nual 4085-0 01 Assemb ly 2 (cont.): Pa per Feed.
Pa r t s C at al o g 7-7 4085-0 01 Assembl y 2 (cont.): P aper Feed Asm- Index Par t Number Units Descriptio n 2-2 12G 6003 1 Left Bat Wing with Bush ings 3 12G 6004 1 Righ t Bat Wing wi th Bushin gs .
7-8 Ser vice Ma nual 4085-0 01 Assemb ly 2 (cont.): Pa per Feed.
Pa r t s C at al o g 7-9 4085-0 01 Assembl y 2 (cont.): P aper Feed Asm- Index Par t Number Units De scription 2-5 12 G6010 1 Deflec tor Assemb ly , S econd P ath 6 12 G6 031 1 P a per Exi t Bac k up .
7-10 Se r vic e Manu al 4085-0 01 Assemb ly 3: Electr onics.
Pa r t s C at al o g 7-11 4085-0 01 Assemb l y 3: Electr onics Asm- Index Par t Number Units De scription 3-1 12G6059 1 RIP Card 2 12 G6058 1 Shiel d, RIP Enclos ure 3 12G60 67 1 C able, Ope rator Pan.
7-12 Se r vic e Manu al 4085-0 01 Assemb l y 3 (con t.): Electronics.
Pa r t s C at al o g 7-13 4085-0 01 Assembly 3 (cont.): Electronics Asm- Index Par t Number Units Des cription 12 1 33 954 5 1 P o w er Cord, Argen tina 12 1 33 953 8 1 P o w er Co rd, Alba nia , Alge.
7-14 Se r vic e Manu al 4085-0 01 Assemb l y 3 (con t.): Electronics.
Pa r t s C at al o g 7-15 4085-0 01 Assembly 3 (cont.): Electronics Asm- Index Par t Number Units Des cription NS 12G60 97 1 Retainer/Be aring/Bushi ng (PP) NS 12G6098 1 Spr ing (PP) NS 12G60 99 1 W a.
7-16 Se r vic e Manu al 4085-0 01 Assemb l y 4: Carrier T ranspor t.
Pa r t s C at al o g 7-17 4085-0 01 Assembl y 4: Carrier T ranspor t Asm- Index Par t Number Units Des cription 4-1 12G6033 1 Shaft, Upper Carrier with Br ack ets 2 12G60 37 1 Belt , Car ri er Dr ive .
7-18 Se r vic e Manu al 4085-0 01 Assemb ly 5: Maintenance Statio n.
Pa r t s C at al o g 7-19 4085-0 01 Assembl y 5: Maintenance Station Asm- Index Par t Number Units Des cription 5-1 12G6056 1 Wa ste Ink Bo ttle with Belt Sh ield 2 12 G6 022 1 Maintenanc e Regu lato .
7-20 Se r vic e Manu al 4085-0 01 Assemb ly 6: Optional T ray 2.
Pa r t s C at al o g 7-21 4085-0 01 Assembl y 6: Optional T ray 2 Asm- Index Par t Number Units Descr iption 6-1 12G6088 1 Co ver , Rear (OP T ray 2) 2 12G6002 4 W ear Strips 3 12G6049 1 P a per F eed.
7-22 Se r vic e Manu al 4085-0 01 Assemb l y 7: Optional Multi-Pur pose Feeder.
Pa r t s C at al o g 7-23 4085-0 01 Assembl y 7: Optional M ulti-Purpose Feede r Asm- Index Par t Number Units Descr iption 7-1 12G6 077 1 Guide , MPF Rea r P aper 2 12G6011 1 F eeder , Auxi llary She.
7-24 Se r vic e Manu al 4085-0 01 Assemb l y 8: Optional MarkNet External Print Server.
Pa r t s C at al o g 7-25 4085-0 01 Assembly 8: Optional MarkNet Ext ernal Print Serv er Asm- Index Par t Number Units Descr iption 8-1 12G6090 1 MarkNet ™ External Print Ser ver NS 12G6251 1 MarkNe.
7-26 Se r vic e Manu al 4085-0 01.
X-1 4085-0 01 A Abbrevia tions 1-3 Adjustm ents 4-2 Aids Diagno stic 3-1 Printer Operat ions 3-1 Aligning Printheads 3-5 Assemb lies 1 Covers 7-2 2 Paper Feed 7-4 , 7-6 , 7-8 3 Electronic s 7-1 0 4 C .
X-2 Ser vice M anual 4085-0 0X Powe r Cons umpt ion 1-1 Prin t Qualit y Test Page 3-8 Printer Ind icator Light 1-4 Printer Me ssages 1-6 Printer O perations CE Diagn ostics Mod e 3-2 Clear NVRAM 3-3 D.
X-3 4085-0 01 Operator Pane l (Button s) 2-5 8 Operator Panel (LCD ) Display 2-59 Options 2- 59 Paper Feed 2-60 Power Supply 2-63 Print Qua lity 2-65 RIP Card 2-64 Transport 2-6 7 Service Me ss age s .
X-4 Ser vice M anual 4085-0 0X 12G604 4 7-11 12G604 5 7-13 12G604 6 7-13 12G604 7 7-13 12G604 8 7-11 12G604 9 7-21 12G605 1 7-13 12G605 2 7-13 12G605 3 7-11 12G605 4 7-13 12G605 5 7-11 12G605 6 7-19 1.
Een belangrijk punt na aankoop van elk apparaat Lexmark Printer (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Lexmark Printer heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Lexmark Printer vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Lexmark Printer leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Lexmark Printer krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Lexmark Printer bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Lexmark Printer kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Lexmark Printer . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
