Gebruiksaanwijzing /service van het product IM595-A van de fabrikant Lincoln Electric
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PRO-CUT TM 80 OPERA TOR’S MANUAL IM595-A May, 2004 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part.
i SAFETY i PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
ii SAFETY ii FOR ELECTRICALL Y powered equipment. 6.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 6.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s rec- ommendations.
NOTES.
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page Installation ................................................................................................................... ....Section A Technical Specifications .....................................................
vii vii T ABLE OF CONTENTS Page Maintenance ....................................................................................................Section D Safety Precautions ..............................................................................
A-1 INST ALLA TION A-1 RA TED OUTPUT OUTPUT RECOMMEND INPUT WIRE AND FUSE SIZES REQUIRED GAS FLOW RA TE REQUIRED GAS INLET PRESSURE TECHNICAL SPECIFICA TIONS - PRO-CUT 80 Duty Cycle 60% Duty Cycle 100% Duty Cycle Current Range 35-85 Amps Open Circuit V oltage MAX 335 VDC For all plasma cutting applications Based on U.
A-2 INST ALLA TION PRO-CUT 80 A-2 Read entire Installation Section before installing the PRO-CUT 80. SAFETY PRECAUTIONS ELECTRIC SHOCK CAN KILL. • Only qualified personnel should install this machine. • Turn the input power OFF at the disconnect switch or fuse box and discharge input capacitors before working inside the equipment.
A-3 INST ALLA TION PRO-CUT 80 A-3 INPUT ELECTRICAL CONNECTIONS Before installing the machine, check that input supply voltage, phase, and frequency are the same as the machine's voltage, phase, and frequency as specified on the machine's rating plate.
A-4 INST ALLA TION PRO-CUT 80 A-4 FRAME GROUNDING The frame of the Pro-Cut 80 must be properly ground- ed. A ground terminal marked is mounted on the case bottom directly behind the input power switch for this purpose. The cable that is sent attached to the machine is connected to this ground terminal.
A-5 INST ALLA TION PRO-CUT 80 A-5 GAS INPUT CONNECTIONS Supply the PRO-CUT 80 with clean compressed air or nitrogen. • Supply pressure must be between 80 psi(5.6kg/cm 2 ) and 120 psi(8.4kg/cm 2 ). • Pressure gage, located on the front of the machine, should be set to approximately 70 psi(4.
B-1 OPERA TION PRO-CUT 80 B-1 Read and understand this entire section before oper- ating the machine. SAFETY PRECAUTIONS DESCRIPTION The PRO-CUT 80 is a constant current, continuous con- trol plasma cutting power source. It provides superior and reliable starting characteristics, cutting visibility and arc stability.
B-2 OPERA TION B-2 USER RESPONSIBILITY Because design, fabrication, erection and cutting vari- ables affect the results obtained in applying this type of information, the serviceability of a product or struc- ture is the responsibility of the user.
B-3 OPERA TION B-3 CUTTING CAP ABILITY The PRO-CUT 80 is rated at 80 amps, at 60% duty cycle on a 10 minute basis (runs 80 amps for 6 minutes, then idling for 4 minutes) or 60 amps, at 100% duty cycle (continuous use).
B-4 OPERA TION B-4 LIMIT A TIONS Do not exceed the output current and duty cycle rating of machine. Do not use the PRO-CUT 80 for pipe thawing. CONTROLS AND SETTINGS When preparing to cut or gouge, position the machine as close to the work as possible.
B-5 OPERA TION B-5 • Hold the nozzle standoff 1/8 ” (3.2mm) to 3/16 ” (4.8mm) above the workpiece during cutting. Do not let the nozzle touch the work or carry a long arc. • Keep moving while cutting. Cut at a steady speed without pausing. Maintain the cutting speed so that the arc leg is 10 ° to 20 ° behind the travel direction.
B-6 OPERA TION B-6 PILOT ARC DISCUSSION The PRO-CUT has a smooth, continuous pilot arc. The pilot arc is only a means of transferring the arc to the workpiece for cutting. Repeated pilot arc starts, in rapid succession, is not recommended as these starts will generally reduce consumable life.
B-7 OPERA TION B-7 Suggestions for Extra Utility from the PRO-CUT System: 1. Occasionally an oxide layer may form over the tip of the electrode, creating an insulating barrier between the electrode and nozzle. This will result in the tripping of the Pro-Cut's safety circuit.
C-1 ACCESSORIES C-1 AL W A YS USE GENUINE LINCOLN ELECTRIC ELECTRODES AND VORTECH ™ NOZZLES • Only Genuine Lincoln Electric consumables yield the best cutting performance for the PRO-CUT 80. • The patented VORTECH ™ nozzle provides an extra “ kick ” of swirl as the arc exits the nozzle which improves cutting performance.
D-1 MAINTENANCE D-1 PRO-CUT 80 INPUT FIL TER CAP ACIT OR DISCHARGE PROCEDURE 1 . Turn off input power or disconnect input power lines. 2. Remove the 5/16" hex head screws from the side and top of the machine and remove wrap-around machine cover. 3.
D-2 MAINTENANCE D-2 ROUTINE MAINTENANCE 1 . Keep the cutting or gouging area and the area around the machine clean and free of combustible materials. No debris should be allowed to collect which could obstruct air flow to the machine. 2 . Every 6 months or so, the machine should be cleaned with a low pressure airstream.
E-1 TROUBLESHOOTING E-1 PRO-CUT 80 ELECTRIC SHOCK CAN KILL. • Turn off machine at the disconnect switch on the front of the machine and remove main power supply connec- tions before doing any troubleshooting.
E-2 TROUBLESHOOTING E-2 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-4 TROUBLESHOOTING E-4 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-5 TROUBLESHOOTING E-5 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-6 TROUBLESHOOTING E-6 PRO-CUT 80 Observe all Safety Guidelines detailed throughout this manual ST A TUS BOARD INDICA TORS SYMPTOM Machine is unresponsive immediately after power-up.
E-7 TROUBLESHOOTING E-7 PRO-CUT 55 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIAGRAMS F-1 PRO-CUT 80 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-2 DIAGRAMS F-2 PRO-CUT 55 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-3 DIAGRAMS F-3 PRO-CUT 55 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-4 DIAGRAMS F-4 PRO-CUT 55 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-5 DIAGRAMS F-5 PRO-CUT 80 16.41 22.50 3.50 13.71 29.50 CC-UF M19195 DIMENSION PRINT PR O-CUT 80.
NOTES PRO-CUT 80.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
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Als u nog geen Lincoln Electric IM595-A heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Lincoln Electric IM595-A vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Lincoln Electric IM595-A leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Lincoln Electric IM595-A krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Lincoln Electric IM595-A bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Lincoln Electric IM595-A kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Lincoln Electric IM595-A . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
