Gebruiksaanwijzing /service van het product POWER WAVE SVM173-A van de fabrikant Lincoln Electric
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SVM173-A April, 2007 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with saf ety in mind. How ev er , your o v erall saf ety can be in- creased by proper installation . . . and thoughtful operation on your part.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FOR ELECTRICALL Y powered equipment. 8.a. T urn of f input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions d.
v v - MASTER T ABLE OF CONTENTS FOR ALL SECTIONS - POWER W A VE 455M/MSTT Page Safety .................................................................................................................................................i-iv Installation ..
Installation ................................................................................................................... ..........Section A T echnical Specifications.............................................................................
A-2 INST ALLA TION POWER W A VE 455M/MSTT A-2 TECHNICAL SPECIFICA TIONS - POWER W A VE 455M (K2202-1, K2202-3) OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES FOR MAXIMUM RA TED OUTPUT PHYSICAL DIMENSIONS TEMPERA TURE RANGES INPUT A T RA TED OUTPUT - THREE PHASE ONL Y INPUT VOL TS- FREQUENCY 208/230/460/575V - 60HZ.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC A-3 INST ALLA TION POWER W A.
SAFETY PRECAUTIONS Read this entire installation section before you start installation. ELECTRIC SHOCK can kill. • Only qualified personnel should per- form this installation. • T urn the input power OFF at the dis- connect switch or fuse box before working on this equipment.
INPUT CONNECTION Only a qualified electrician should connect the input leads to the Power W ave. Connections should be made in accordance with all local and national electrical codes and the connection diagram located on the inside of the reconnect/input access door of the machine.
A-6 A-6 INST ALLA TION POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Ret.
When these parameters are identical, the pulsing fre- quency will be the same, helping to stabilize the arcs. Every welding gun requires a separate shielding gas regulator for proper flow rate and shielding gas cover- age. Do not attempt to supply shielding gas for two or more guns from only one regulator .
VOL T AGE SENSING The best arc performance occurs when the Power W ave has accurate data about the arc conditions. Depending upon the process, inductance within the electrode and work lead cables can influence the volt- age apparent at the terminals of the welder .
WORK VOL T AGE SENSING The Power W ave is shipped from the factory with the work sense lead enabled. For processes requiring work voltage sensing, connect the (21) work voltage sense lead from the Power W ave to the work. Attach the sense lead to the work as close to the weld as practical.
DIP SWITCH SETTINGS AND LOCA TIONS DIP switches on the PC boards allow for custom con- figuration of the Power W ave. Access the DIP switch- es as follows: ELECTRIC SHOCK CAN KILL. • Do not touch electrically live parts or electrodes with your skin or wet cloth- ing.
DEVICENET/GA TEW A Y BOARD DIP SWITCH, BANK (S2): switch 1,2 = configure the baud rate for DeviceNET Prior to S24958-6 software switch 1 switch 2 baud rate off of f ------- on off 125K off on 250K on on 500 S24958-6 and later software switch 1 switch 2 baud rate off of f 125K off on 250K on off 500K on on 500K Programmable value.
A-12 A-12 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
Operation ............................................................................................................................... Section B Safety Precautions ....................................................................................
SAFETY PRECAUTIONS Read this entire section of operating instructions before operating the machine. ELECTRIC SHOCK can kill. • Unless using cold feed feature, when feeding with gun trigger , the electrode and drive mechanism are always electrically energized and could remain energized several seconds after the welding ceases.
B-3 B-3 OPERA TION POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return .
GENERAL DESCRIPTION The Power W ave power source is designed to be a part of a modular , multi-process welding system. Depending on configuration, it can support constant current, constant voltage, Surface T ension T ransfer and pulse welding modes.
RECOMMENDED PROCESSES AND EQUIPMENT RECOMMENDED PROCESSES The Power W ave 455/R can be set up in a number of configurations, some requiring optional equipment or welding programs.
CASE FRONT CONTROLS All operator controls and adjustments are located on the case front of the Power W ave. (See Figure B.1) 1. POWER SWITCH: Controls input power to the Power W ave. 2. ST A TUS LIGHT : A two color light that indicates sys- tem errors.
WELDING MODE DESCRIPTIONS CONST ANT VOL T AGE WELDING For each wire feed speed, a corresponding voltage is preprogrammed into the machine through special soft- ware at the factory . The preprogrammed voltage is the best average voltage for a given wire feed speed.
PULSE WELDING Pulse welding procedures are set by controlling an overall “arc length” variable. When pulse welding, the arc voltage is highly dependent upon the waveform. The peak current, background current, rise time, fall time and pulse frequency all affect the voltage.
STT WELDING The pictures illustrate the wave shape of current for the process. They are not drawn to scale, and are intend- ed only for the purpose of showing how the variables affect the waveform. T rim in the STT mode adjusts the tailout and back- ground portion of the waveform.
B-10 B-10 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
Accessories .................................................................................................................... ......Section C Optional Equipment .......................................................................................
OPTIONAL EQUIPMENT F ACTOR Y INST ALLED There are no factory installed options available for the Power W ave 455R. FIELD INST ALLED • Gas Guard Regulator (K659-1) The Gas Guard regulator is available as an option- al accessory for the Power Feed Robotic wire drive unit.
Maintenance .................................................................................................................... ......Section D Safety Precautions .......................................................................................
SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only Qualified personnel should perform this maintenance. • T urn the input power OFF at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts. ROUTINE AND PERIODIC MAINTENANCE 1.
D-3 D-3 MAINTENANCE POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 1 7 7 7 3 4 6 5 2 2 2 FIGURE D.1 – MAIN ASSEMBL Y (EXPLODED VIEW) 1.
D-4 D-4 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Ma.
Theory of Operation ............................................................................................................ .Section E Block Logic Diagram ...........................................................................................
GENERAL DESCRIPTION The Power W ave 455M/MSTT power source is designed to be a part of a modular , multi-process weld- ing system. It is a high performance, digitally con- trolled inverter welding power source capable of com- plex, high-speed waveform control.
INPUT VOL T AGE AND PRECHARGE The Power W ave 455M can be connected for a variety of three-phase input voltages. Refer to Figure E.2. The initial input power is applied to the Power W ave 455M through a line switch located on the front of the machine.
SWITCH BOARDS AND MAIN TRANSFORMER There are two switch boards in the Power W ave 455M machine. Each contains an input capacitor and insu- lated gate bipolar transistor (IGBT) switching circuitry .
DC BUS BOARD, POWER BOARD, AND GA TEW A Y BOARD The DC Bus Board receives approximately 65VDC from the Bus Board rectifier . The DC Bus Board regu- lates that 65VDC to a +40VDC supply . This regulated 40VDC is applied to the Feed Head Board, the Power Board, and the wire feeder receptacle.
E-6 E-6 THEOR Y OF OPERA TION POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FIGURE E.
CONTROL BOARD The Control Board performs the primary interfacing functions to establish and maintain output control of the Power W ave 455R machine. The function generator and weld files exist within the Control Board hardware and software. Digital command signals and feedback information is received and processed at the Control Board.
OUTPUT RECTIFIER AND CHOKE The output rectifier receives the AC output from the main transformer secondary and rectifies it to a DC voltage level. Since the outuput choke is in series with the negative leg of hte output rectifier and also in series with the welding load, a filtered DC output is applied to the machine output terminals.
THERMAL PROTECTION Three normally closed (NC) thermostats protect the machine from excessive operating temperatures. These thermostats are wired in series and are con- nected to the control board. One of the thermostats is located on the heat sink of the output rectifier , one on the DC bus, and one on the output choke.
GENERAL DESCRIPTION OF THE STT (SURF ACE TENSION TRANSFER) PROCESS The STT process cannot be classified as either a con- stant current (CC) or a constant voltage (CV) applica- tion. The STT function produces current of a desired waveform to reduce spatter and fumes.
INSULA TED GA TE BIPOLAR TRANSIST OR (IGBT) OPERA TION An IGBT is a type of transistor . IGBT s are semicon- ductors well suited for high frequency switching and high current applications. Drawing A shows an IGBT in a passive mode. There is no gate signal, zero volts relative to the source, and therefore, no current flow .
PULSE WIDTH MODULA TION The term PULSE WIDTH MODULA TION (PWM) is used to describe how much time is devoted to conduc- tion in the positive and negative portions of the cycle.
Tr oubleshooting & Repair ...................................................................................................Section F How to Use T roubleshooting Guide ..............................................................................
This T roubleshooting Guide is provided to help you locate and repair possible machine malfunc- tions. Simply follow the three-step procedure listed below . Step 1. LOCA TE PROBLEM (SYMPTOM). Look under the column labeled “PROBLEM” (SYMP- T OMS). This column describes possible symp- toms that the machine may exhibit.
ELECTRIC SHOCK can kill. Have an electrician install and service this equipment. T urn the machine OFF before working on equipment. Do not touch electrically hot parts. Sometimes machine failures appear to be due to PC board failures. These problems can sometimes be traced to poor electrical connections.
Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test pr ocedures or ar e unable to perform the test/r epairs safely , con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance befor e you proceed.
TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test pr ocedures or ar e unable to perform the test/r epairs safely , con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance befor e you proceed.
Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test pr ocedures or ar e unable to perform the test/r epairs safely , con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance befor e you proceed.
TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test pr ocedures or ar e unable to perform the test/r epairs safely , con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance befor e you proceed.
Observe Safety Guidelines TROUBLESHOOTING GUIDE detailed in the beginning of this manual. CAUTION If for any reason you do not understand the test pr ocedures or ar e unable to perform the test/r epairs safely , con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance befor e you proceed.
TROUBLESHOOTING & REP AIR F-9 F-9 POWER W A VE 455M/MSTT INPUT FIL TER CAP ACITOR DISCHARGE PROCEDURE W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
TROUBLESHOOTING & REP AIR F-10 F-10 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SWITCH BO ARD CAP A CITOR TERMINALS FIGURE F .
TROUBLESHOOTING & REP AIR F-11 F-11 POWER W A VE 455M/MSTT SWITCH BOARD TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
TR OUBLESHOO TING & REP AIR F-12 F-12 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 19C 19D RECONNECT SWITCHES FIGURE F .
TR OUBLESHOO TING & REP AIR F-13 F-13 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SWITCH BO ARD 1 1/12 OR 15/16 13/14 OR 17/18 -20 +19 FIGURE F .
F-14 F-14 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
TROUBLESHOOTING & REP AIR F-15 F-15 POWER W A VE 455M/MSTT INPUT RECTIFIER TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
TR OUBLESHOO TING & REP AIR F-16 F-16 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC NEG (-) POS (+) A B C INPUT RECTIFIER FIGURE F .
TROUBLESHOOTING & REP AIR F-17 F-17 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INPUT RECTIFIER TEST (CONTINUED) 6.
F-18 F-18 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
TROUBLESHOOTING & REP AIR F-19 F-19 POWER W A VE 455M/MSTT INPUT CONT ACTOR TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
TROUBLESHOOTING & REP AIR F-20 F-20 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INPUT CONT A CT OR 601 X4 FIGURE F .
TROUBLESHOOTING & REP AIR F-21 F-21 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC L3 L2 L1 T3 T2 T1 FIGURE F .
F-22 F-22 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
TROUBLESHOOTING & REP AIR F-23 F-23 POWER W A VE 455M/MSTT DC BUS POWER SUPPL Y PC BOARD TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
TROUBLESHOOTING & REP AIR F-24 F-24 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return .
TROUBLESHOOTING & REP AIR F-25 F-25 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC DC BUS POWER SUPPL Y PC BOARD TEST (CONTINUED) 6.
F-26 F-26 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
TROUBLESHOOTING & REP AIR F-27 F-27 POWER W A VE 455M/MSTT POWER BOARD TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
TROUBLESHOOTING & REP AIR F-28 F-28 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC J42 J41 J43 4 5 6 3 4 7 8 9 10 1 1 12 J42 J41 J43 1 2 3 1 2 1 2 3 4 5 6 FIGURE F .
POWER BOARD CONNECTOR PLUG J41 POWER BOARD CONNECTOR PLUG J42 POWER BOARD CONNECTOR PLUG J42 POWER BOARD CONNECTOR PLUG J42 POWER BOARD CONNECTOR PLUG J43 POWER BOARD CONNECTOR PLUG J43 POWER BOARD CO.
F-30 F-30 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
TROUBLESHOOTING & REP AIR F-31 F-31 POWER W A VE 455M/MSTT INPUT BOARD TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
TROUBLESHOOTING & REP AIR F-32 F-32 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INPUT CONT A CTOR 601 X4 J60 J61 6 7 8 9 10 J61 1 2 3 4 5 6 7 8 1 2 3 4 5 J60 FIGURE F .
TROUBLESHOOTING & REP AIR F-33 F-33 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T ABLE F .
TROUBLESHOOTING & REP AIR F-34 F-34 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INPUT BOARD TEST (CONTINUED) 6.
TROUBLESHOOTING & REP AIR F-35 F-35 POWER W A VE 455M/MSTT STT CHOPPER BOARD TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
TROUBLESHOOTING & REP AIR F-36 F-36 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return .
TROUBLESHOOTING & REP AIR F-37 F-37 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC STT CHOPPER BOARD TEST (CONTINUED) 4.
F-38 F-38 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
TROUBLESHOOTING & REP AIR F-39 F-39 POWER W A VE 455M/MSTT POWER W A VE CURRENT TRANSDUCER TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
TROUBLESHOOTING & REP AIR F-40 F-40 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC J8 216 21 1 212 213 P91 CURRENT TRANSDUCER 1234 CONTROL BO ARD J8 5 6 7 8 1 2 3 4 FIGURE F .
TROUBLESHOOTING & REP AIR F-41 F-41 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FIGURE F .
TROUBLESHOOTING & REP AIR F-42 F-42 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T ABLE F .5 - CURRENT FEEDBACK A T V ARIOUS OUTPUT LOADS POWER W A VE CURRENT TRANSDUCER TEST (CONTINUED) 8.
TROUBLESHOOTING & REP AIR F-43 F-43 POWER W A VE 455M/MSTT STT CURRENT TRANSDUCER TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
TROUBLESHOOTING & REP AIR F-44 F-44 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC J8 81 1 813 CURRENT TRANSDUCER CONTROL BO ARD 816 812 P90 1234 J8 5 6 7 8 1 2 3 4 FIGURE F .
TROUBLESHOOTING & REP AIR F-45 F-45 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC RECEPT A CLE S7 STT POWER WAVE FIGURE F .
TROUBLESHOOTING & REP AIR F-46 F-46 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC STT CURRENT TRANSDUCER TEST (CONTINUED) 8.
TROUBLESHOOTING & REP AIR F-47 F-47 POWER W A VE 455M/MSTT OUTPUT RECTIFIER TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
TROUBLESHOOTING & REP AIR F-48 F-48 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return .
TROUBLESHOOTING & REP AIR F-49 F-49 POWER W A VE 455M/MSTT AUXILIAR Y TRANSFORMER NO. 1 TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
TROUBLESHOOTING & REP AIR F-50 F-50 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INPUT CONT A CTOR 601 X4 F AN MOTOR LEADS X3 X5 PO WER BO ARD RECTIFIER BRIDGE X1 X2 + - FIGURE F .
TROUBLESHOOTING & REP AIR F-51 F-51 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T ABLE F .6 – SECONDAR Y VOL T AGES AUXILIAR Y TRANSFORMER NO.
F-52 F-52 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
TROUBLESHOOTING & REP AIR F-53 F-53 POWER W A VE 455M/MSTT AUXILIAR Y TRANSFORMER NO. 2 TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
TROUBLESHOOTING & REP AIR F-54 F-54 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC P50 P52 5 3 4 3 1 2 H1 H6 33A 350 352 VIEWED FROM TRANSFORMER LEAD END VIEWED FROM TRANSFORMER LEAD SIDE FIGURE F .
TROUBLESHOOTING & REP AIR F-55 F-55 POWER W A VE 455M/MSTT INPUT RECTIFIER REMOV AL AND REPLACEMENT W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
TR OUBLESHOO TING & REP AIR F-56 F-56 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC NEG (-) POS (+) A B C INPUT RECTIFIER FIGURE F .
TROUBLESHOOTING & REP AIR F-57 F-57 POWER W A VE 455M/MSTT INPUT CONT ACTOR REMOV AL AND REPLACEMENT W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
TROUBLESHOOTING & REP AIR F-58 F-58 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INPUT CONT A CTOR 601 X4 FIGURE F .
TROUBLESHOOTING & REP AIR F-59 F-59 POWER W A VE 455M/MSTT AUXILIAR Y TRANSFORMER NO. 1 REMOV AL AND REPLACEMENT PROCEDURE W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
TROUBLESHOOTING & REP AIR F-60 F-60 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return .
TROUBLESHOOTING & REP AIR F-61 F-61 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC AUXILIAR Y TRANSFORMER NO.
F-62 F-62 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
TROUBLESHOOTING & REP AIR F-63 F-63 POWER W A VE 455M/MSTT AUXILIAR Y TRANSFORMER NO. 2 REMOV AL AND REPLACEMENT PROCEDURE W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
TROUBLESHOOTING & REP AIR F-64 F-64 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INPUT CONT A CT OR 601 X4 CB4 CIRCUIT BREAKER & 1 15V RECEPT A CLE LEADS 33/32 P50 P52 FIGURE F .
TROUBLESHOOTING & REP AIR F-65 F-65 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC AUXILIAR Y TRANSFORMER NO.
F-66 F-66 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
TROUBLESHOOTING & REP AIR F-67 F-67 POWER W A VE 455M/MSTT CONTROL, FEED HEAD, OR VOL T AGE SENSE PC BOARD REMOV AL AND REPLACEMENT W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
TROUBLESHOOTING & REP AIR F-68 F-68 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC COMP ARTMENT COVER CONTROL BOARD POWER BOARD DC BUS POWER BOARD FIGURE F .
TROUBLESHOOTING & REP AIR F-69 F-69 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC CONTROL, FEED HEAD, OR VOL T AGE SENSE PC BOARD REMOV AL AND REPLACEMENT (CONTINUED) 9.
TROUBLESHOOTING & REP AIR F-70 F-70 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 3. Secure the rear of the control box in place using two screws and the 3/8” nut driver .
TROUBLESHOOTING & REP AIR F-71 F-71 POWER W A VE 455M/MSTT GA TEW A Y PC BOARD REMOV AL AND REPLACEMENT W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
TROUBLESHOOTING & REP AIR F-72 F-72 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PHILLIPS SCREW DEVICENET/ GA TEW A Y BO ARD (LOCA TED BEHIND FRONT CO VER) FIGURE F .
TROUBLESHOOTING & REP AIR F-73 F-73 POWER W A VE 455M/MSTT STT CURRENT TRANSDUCER REMOV AL AND REPLACEMENT W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
TROUBLESHOOTING & REP AIR F-74 F-74 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC CURRENT TRANSDUCER P90 1234 RESISTOR ASSEMBL Y STT OUTPUT TERMINAL (TOP RIGHT) FIGURE F .
TROUBLESHOOTING & REP AIR F-75 F-75 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC STT CURRENT TRANSDUCER REMOV AL AND REPLACEMENT (CONTINUED) 6.
F-76 F-76 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
TROUBLESHOOTING & REP AIR F-77 F-77 POWER W A VE 455M/MSTT POWER W A VE CURRENT TRANSDUCER REMOV AL AND REPLACEMENT W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
TROUBLESHOOTING & REP AIR F-78 F-78 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC CURRENT TRANSDUCER HEA VY LEAD BOL TED CONNECTION (BEHIND CASE FRONT) FIGURE F .
TROUBLESHOOTING & REP AIR F-79 F-79 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC POWER W A VE CURRENT TRANSDUCER REMOV AL AND REPLACEMENT (CONTINUED) 9.
F-80 F-80 NOTES POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to .
TROUBLESHOOTING & REP AIR F-81 F-81 POWER W A VE 455M/MSTT OUTPUT RECTIFIER, STT CHOPPER BOARD AND RECTIFIER MODULE REMOV AL AND REPLACEMENT W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
TROUBLESHOOTING & REP AIR F-82 F-82 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return .
TROUBLESHOOTING & REP AIR F-83 F-83 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OUTPUT RECTIFIER, STT CHOPPER BOARD AND RECTIFIER MODULE REMOV AL AND REPLACEMENT (CONTINUED) 7.
TROUBLESHOOTING & REP AIR F-84 F-84 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return .
TROUBLESHOOTING & REP AIR F-85 F-85 POWER W A VE 455M/MSTT SWITCH BOARD AND FIL TER CAP ACIT OR REMOV AL AND REPLACEMENT W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
TROUBLESHOOTING & REP AIR F-86 F-86 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 13/14 OR 17/18 NYLON SCREW (2X) 19+ 20- 1 1/12 OR 15/16 SWITCH BO ARD MOLEX PLUG MOUNTING SCREW (4X) FIGURE F .
TROUBLESHOOTING & REP AIR F-87 F-87 POWER W A VE 455M/MSTT Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SWITCH BOARD AND FIL TER CAP ACIT OR REMOV AL AND REPLACEMENT (CONTINUED) 7.
Retest a machine: If it is rejected under test for any reason that requires you to remove any part which could affect the machine’ s electrical characteristics.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Section G-1 Section G-1 T ABLE OF CONTENTS - ELECTRICAL DIAGRAMS SECTION - POWER W A VE 455M/MSTT Electrical Diagrams .................................................
ELECTRICAL DIAGRAMS G-2 G-2 WIRING DIAGRAM - ENTIRE MACHINE - CODE 10942 (G4212) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
ELECTRICAL DIAGRAMS G-3 G-3 WIRING DIAGRAM - ENTIRE MACHINE - CODES 10957 - 1 131 1 (G4420) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
ELECTRICAL DIAGRAMS G-4 G-4 SCHEMA TIC - ENTIRE MACHINE - CODE 10942 (G421 1) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-5 G-5 SCHEMA TIC - ENTIRE MACHINE - CODES 10957 - 1 1311 PG 1 OF 3 (G4421) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-6 G-6 SCHEMA TIC - ENTIRE MACHINE - CODES 10957 - 1 1311 PG 2 OF 3 (G4421) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-7 G-7 SCHEMA TIC - ENTIRE MACHINE - CODES 10957 - 1 1311 PG 3 OF 3 (G4421) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-8 G-8 SCHEMA TIC - CHOPPER PC BD - (STT MODELS ONL Y) (L1 1340-2) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-9 G-9 PC BOARD ASSEMBL Y - CHOPPER PC BD - (STT MODELS ONL Y) - (G3339-2) NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty.
ELECTRICAL DIAGRAMS G-10 G-10 SCHEMA TIC - DEVICENET/GA TEWA Y PC BOARD (ROBOTIC MODEL ONL Y) PG 1 OF 2 (G3821-2) NOTE: This diagram is for reference only .
ELECTRICAL DIAGRAMS G-11 G-11 SCHEMA TIC - DEVICENET/GA TEWA Y PC BOARD (ROBOTIC MODEL ONL Y) PG 2 OF 2 (G3821-2) NOTE: This diagram is for reference only .
ELECTRICAL DIAGRAMS G-12 G-12 PC BOARD ASSEMBL Y - DEVICENET/GA TEWA Y PC BOARD (ROBOTIC MODEL ONL Y) (L1 1046-2) NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty .
ELECTRICAL DIAGRAMS G-13 G-13 SCHEMA TIC - CONTROL PC BOARD (ALL CODES) PG 1 OF 4 (G3789-2) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-14 G-14 SCHEMA TIC - CONTROL PC BOARD (ALL CODES) PG 2 OF 4 (G3789-2) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-15 G-15 SCHEMA TIC - CONTROL PC BOARD (ALL CODES) PG 3 OF 4 (G3789-2) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-16 G-16 SCHEMA TIC - CONTROL PC BOARD (ALL CODES) PG 4 OF 4 (G3789-2) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-17 G-17 PC BOARD ASSEMBL Y - CONTROL PC BOARD (ALL CODES) (L11088-2) NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty .
ELECTRICAL DIAGRAMS G-18 G-18 SCHEMA TIC - DIGIT AL POWER SUPPL Y PC BOARD (ALL CODES) (G3631-3) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-19 G-19 PC BOARD ASSEMBL Y - DIGIT AL POWER SUPPL Y PC BOARD (ALL CODES) (G3632-3) NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty.
ELECTRICAL DIAGRAMS G-20 G-20 SCHEMA TIC - FEEDHEAD PC BOARD #1 (ROBOTIC MODEL ONL Y) PG 1 OF 3 (G3823-3) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-21 G-21 SCHEMA TIC - FEEDHEAD PC BOARD #2 (ROBOTIC MODEL ONL Y) PG 2 OF 3 (G3823-3) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-22 G-22 SCHEMA TIC - FEEDHEAD PC BOARD #3 (ROBOTIC MODEL ONL Y) PG 3 OF 3 (G3823-3) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-23 G-23 PC BOARD ASSEMBL Y - FEEDHEAD PC BOARD (ROBOTIC MODEL ONL Y) (L11087-3) NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty .
ELECTRICAL DIAGRAMS G-24 G-24 SCHEMA TIC - INPUT PC BOARD (ALL CODES) (M19528-2) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-25 G-25 PC BOARD ASSEMBL Y - INPUT PC BOARD (ALL CODES) (L1 1396-2) NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty .
ELECTRICAL DIAGRAMS G-26 G-26 SCHEMA TIC - SWITCH PC BOARD (ALL CODES) (L1 1385-3) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-27 G-27 PC BOARD ASSEMBL Y - SWITCH PC BOARD (ALL CODES) (G3734-3) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-28 G-28 SCHEMA TIC - VOL T AGE SENSE PC BOARD (ROBOTIC MODEL ONL Y) (S24779-3) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-29 G-29 PC BOARD ASSEMBL Y - VOL T AGE SENSE PC BOARD (ROBOTIC MODEL ONL Y) (M19540-3) NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty.
ELECTRICAL DIAGRAMS G-30 G-30 SCHEMA TIC - 40 VDC BUS PC BOARD (ALL CODES) (M19330-2) NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
ELECTRICAL DIAGRAMS G-31 G-31 PC BOARD ASSEMBL Y - 40 VDC BUS PC BOARD (ALL CODES) (L1 1078-2) NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty.
Een belangrijk punt na aankoop van elk apparaat Lincoln Electric POWER WAVE SVM173-A (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Lincoln Electric POWER WAVE SVM173-A heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Lincoln Electric POWER WAVE SVM173-A vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Lincoln Electric POWER WAVE SVM173-A leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Lincoln Electric POWER WAVE SVM173-A krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Lincoln Electric POWER WAVE SVM173-A bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Lincoln Electric POWER WAVE SVM173-A kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Lincoln Electric POWER WAVE SVM173-A . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
