Gebruiksaanwijzing /service van het product 966564101 van de fabrikant McCulloch
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ZM4619/966564101 OperatorManual .
©2010 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A. T oimplementimprovements,specicationsanddesignscanbealteredwithoutpriornotication. Notethatnolegaldemandscanbeplacedbasedontheinformationcontainedintheseinstructions.
INTRODUCTION ........................................................5 Driving and T ransport on Public Roads ................ 5 T owing ...................................................................5 Operating ...................................
W ARNING! Failuretofollowcautiousoperatingpracticescanresultinseriousinjurytothe operatororotherpersons.Theownermustunderstandtheseinstructions,andmust allowonlytrainedpersonswhounderstandtheseinstructionstooperatethemower .
5 Congratulations Thank you for purchasing a McCulloch ride-on mower . This machine is built for superior efciency to rapidly mow primarily large areas.
6 GoodService McCulloch's products ar e sold only in specialized retail stor es with complete service. This ensures that you as a customer receive only the best support and service.
R N 7 These symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean.
Read Shut off engine and Keep a safe Use on slopes No passengers Operator’s remove key befor e distance from no greater Manual perfor ming any the machine than 10° maintenance or repair work Whole .
9 SafetyInstructions These instructions are for your safety . Read them carefully . IMPORT ANT : THIS CUTTING MACHINE IS CAP ABLE OF AMPUT A TING HANDS AND FEET AND THROWING OBJECTS. F AILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESUL T IN SERIOUS INJUR Y OR DEA TH.
10 8011-520 Ne ver tak e passengers W atch for trafc when operating near or crossing • roadways. Use extra care when loading or unloading the • machine into a trailer or truck. Always wear eye protection when operating • machine.
11 PersonalSafetyEquipment 8011-670a P ersonal protective equipment 6003-004 Mow up and do wn, not side to side Make sure that you have rst aid equipment close • at hand when using the machine. Never use the machine when barefoot.
12 8011-517 Ne ver allo w children to operate the machine 8011-518 K eep children awa y from work area Children T ragic accidents can occur if the operator is not alert to the presence of children. Childr en are often attracted to the machine and the mowing activity .
13 SafeHandlingofGasoline T o avoid personal injur y or pr operty damage, use extreme car e in handling gasoline. Gasoline is extremely ammable and the vapors ar e explosive. Extinguish all cigarettes, cigars, pipes, and other • sources of ignition.
14 8011-515 Ne ver driv e the machine in an enclosed space GeneralMaintenance Never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the • equipment is in safe working condition. Never tamper with safety devices.
15 Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, re or eye injury . Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery .
16 IMPORT ANTINFORMA TION Theparkingbrakeisnotsufcienttolockthe machineinplaceduringtransport.
17 This operator’s manual describes the McCulloch Zero T urn Rider . The rider is tted with a Briggs & Stratton, four -stroke overhead valve engine. Motion Control Levers 1. Seat Adjustment Lever 2. Lift Lever 3. Hour Meter 4.
W ARNING! Themachinecanturnveryrapidlyif onesteeringcontrolismovedmuch furtherforwardthantheother . 18 MotionControlLevers The machine’s speed and direction ar e continuously variable using the two steering controls.
19 Seat AdjustmentLever The seat can be adjusted lengthways. Release levers are located at the lower fr ont right, or on the right side—depending on model. When making adjustments, sit on the seat. Slide the lever and maneuver seat to appropriate placement and r elease lever .
20 FuelT ank The machine has one fuel tank, just behind the seat. The tank capacity is 4 gallons (15.1 liters). The engine will run on a minimum of 85-octane unleaded gasoline (no oil mix). Environmentally adapted alkylate gasoline can be used.
21 IgnitionSwitch The ignition key is placed on the driver’s panel and is used to start and stop the engine. IMPORT ANTINFORMA TION Donotrunthestarterformorethanve secondseachtime.Iftheenginedoesnot start,waitabout10secondsbeforeretrying.
22 BladeSwitch In order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed.
23 Fuses Fuses are located on the left hand side of the machine. They are accessed by tilting the seat forward. They ar e at pin fuses of the same type used in automobiles. There ar e two fuses with ratings and functions: 20 Amp Primary fuse 7.
24 Read the Safety section and following pages, if you are unfamiliar with the machine. T raining Zero turn mowers are far mor e maneuverable than typical riding mowers due to their unique steering capabilities.
25 8058-123 Blade s witch 8058-019 Cut height lift le ver 8058-080-1 Released parking brake BeforeStarting Read the sections Safety Instructions and • Controls befor e star ting the machine. Perfor m the daily maintenance before • starting (see Maintenance Schedule in the Maintenance section).
26 8058-123 Set the throttle 8058-077 Place controls in neutral position 8058-123 Set the choke control Move the steering controls outwar d to the locked (outer) neutral position. Move the throttle to the middle position. If the engine is cold, pull the choke control knob up.
27 W ARNING! Engineexhaustandcertainvehicle componentscontainoremitchemicals consideredtocausecancer ,birth defectsorotherreproductivesystem damage.
28 W ARNING! Lead-acidbatteriesgenerate explosivegases.Keepsparks, ameandsmokingmaterials awayfrombatteries. Always weareyeprotectionwhenaround batteries. WeakBattery If your battery is too weak to star t the engine, it should be recharged.
29 Running Release the parking brake by moving the lever 1. downward. Y our mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without rst setting the parking brake will shut off the engine.
30 Move throttle contr ol to full throttle (not choke). 7. The machine’s speed and direction ar e continuously variable using the two steering controls. When both contr ols are in the neutral position, the machine stands still.
31 MowingTips Observe and ag rocks and other xed • objects to avoid collisions. Begin with a high cutting height and reduce it • until the desired mowing r esult is attained. The average lawn should be cut to 2½" (64 mm) during the cool season and over 3" (76 mm) during the hot months.
32 StoppingtheEngine Allow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. A void idling the engine for longer periods, as there is a risk of the spark plugs fouling.
33 8058-032 Bypass linkage, EZT engaged 8058-033 Bypass linkage, EZT loc ked in the b ypass position ManualT ransport When pushing or pulling the mower , engage the EZT (Integrated Zeroturn T ransaxle) bypass linkages. The EZT bypass linkages are located on the r ear of the frame, below the rear engine guar d.
34 1) First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, r eplace every 50 hours. 2) In dusty conditions, cleaning and replacement ar e requir ed more often. 3) Performed by authorized service workshop.
35 1) First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, r eplace every 50 hours. 2) In dusty conditions, cleaning and replacement ar e requir ed more often. 3) Performed by authorized service workshop.
36 Battery Y our mower is equipped with a maintenance free battery and does not need servicing. However , periodic charging of the battery with an automotive type battery charger will extend its life. Keep battery and ter minals clean.
TirePressures All four tires should have a pr essure of 15 psi / 103 kPa /1 bar . 37 SafetySystem The machine is equipped with a safety system that prevents starting or driving under the following conditions. The engine can only be started when: The mower deck is disengaged.
1 2 1 3 38 W ARNING! Themachinemustbestanding absolutelystillwhentheparkbrake isengaged. Visually check that no damage is found on the lever , linages, or switch belonging to the parking brake.
39 PumpBelt ReplacingEZT(E-SeriesZeroturnT ransaxle)belt Park the mower on a level surface. Engage the parking brake. EZTBeltRemoval NOTE: T o maintain efcient cooling and not damage the EZT s, be careful of the fan blades when servicing the belt.
2 1 3 40 IMPORT ANTINFORMA TION Specialbladeboltisheattreated. ReplacewithaMcCullochboltifrequired.
41 AdjustingtheMowerDeck DeckLeveling Adjust the deck while the mower is on a level surface. Make sure the tires ar e inated to the correct pressur e. See T ransmission under T echnicalData . If tires ar e under or over inated, the deck cannot be properly adjusted.
42 IMPORT ANTINFORMA TION DONOTaddanytypeoftirelinerorfoamll materialtothetires.Excessiveloadscreated byfoamlledtireswillcausepremature failures.
43 General For engine lubrication, see the engine manufacturer's Owners Manual. Remove the ignition key to prevent unintentional movements during lubrication. When lubricating with an oil can, it must be lled with engine oil.
44 8050-009 Lubricating the front wheels IMPORT ANTINFORMA TION Useminimallubricationandremoveexcess lubricantsothatisdoesnotcomeintocontact withbeltsorbeltpulleydrivesurfaces.
45 Problem Cause Engine will not start Blade switch is engaged. • Steering controls ar e not locked in the neutral position • Parking brake is not activated • Battery is dead • Contamination in the carburetor or fuel line.
46 Problem Cause Engine overheats Clogged air intake or cooling ns • Engine overloaded • Poor ventilation around engine • Defective engine speed regulator • T oo little or no oil in the engine • Contamination in the carburetor or fuel line.
47 WinterStorage At the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days). Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carbur etor and disrupt engine function.
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49 T orqueSpecications HexHeadCapScrews The torque values shown should be used as a general guideline when specic tor que values are not given. U.S.StandardHardware Grade SAE Grade 5 SAE Grade 8 Flangelock Screw w/Flangelock Nut ft.
50 1) Refer to the engine manufacture’ own- ers manual for engine specications. 2) The power rating of the engines indi- cated is the average net power output (at specied rpm) of a typical produc- tion engine for the engine model mea- sured to SAE standar d J1349/ISO1585.
51 ZM4619/966564101 Equipment Cutting width 46" Cutting height 1.5" - 4" / 2.5 cm - 10.
52 USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulll the requir ements. This is also applicable to special requir ements for any of the states, (Califor nia emission rules etc.
53 Action Date,mtrreading, stamp,sign DeliveryService 1. Charge the battery . 2. Adjust the tire pr essure of all wheels to 15 PSI (1 bar). 3. Mount the steering controls in the normal position.
54 Action Date,mtrreading, stamp,sign After10hours 1. Change the engine oil. 2. Change the oil lter . 3. Check hydraulic oil level. 4. Inspect hydraulic hoses. 5. Inspect hydraulic belt.
55 Action Date,mtrreading, stamp,sign 100-HourService 1. Grease ttings (caster pivots and caster wheels) 2. Inspect dampeners 3. Inspect frame 4. Inspect throttle and choke cables 5. Inspect hardwar e 6.
56 Action Date,mtrreading, stamp,sign 300-HourService 1. Grease ttings (caster pivots and caster wheels) 2. Inspect dampeners 3. Inspect frame 4. Inspect throttle and choke cables 5. Inspect hardwar e 6.
57 Action Date,mtrreading, stamp,sign Atleastonceeachyear 1. Clean the engine’s cooling air intake. 2. Replace the air cleaner’s pre-lter (foam). 3. Replace the air lter’s paper cartridge.
58 Action Date,mtrreading, stamp,sign.
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P/N 115 349428R1 03/08/10.
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