Gebruiksaanwijzing /service van het product DWF3 van de fabrikant Miller Electric
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cover 5/94 PRINTED IN USA 1996 MILLER Electric Mfg. Co. Read and follow these instructions and all safety blocks carefully . Have only trained and qualified persons install, operate, or service this unit. Call your distributor if you do not understand the directions.
Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. T o locate your near est distributor or service agency call 1-800-4-A-Miller , or visit us at www .
sr1.1.1 2/94 ARC WELDING SAFETY PRECAUTIONS W ARNING PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJUR Y OR DEA TH. KEEP CHILDREN A WA Y . P ACEMAKER WEARERS KEEP A W A Y UNTIL CONSUL TING YOUR DOCTOR. In welding, as in most jobs, exposure to certain hazards occurs.
sr1.1.1 2/94 WELDING can cause fire or explosion. W elding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and burns.
! IMPORT ANT ! THIS MANUAL HAS BEEN DESIGNED FOR EXPERIENCED WELDING EQUIPMENT OPERA T ORS AND MUST BE READ COMPLETEL Y BEFORE USING THIS EQUIPMENT . IF YOU LACK EXPERIENCE OR ARE UNF AMILIAR WITH THE PRACTICES AND SAFE OPERA TION OF WELDING EQUIPMENT , PLEASE CONSUL T YOUR FOREMAN.
EMF INFORMA TION Th e following is a quotation from the General Conclusions Section of the U.S. Congress, Of fice of T echnology Assessment, Biological Effects of Power Frequency Electric & Magnetic Fields – Background Paper , OT A-BP-E-53 (W ashington, DC: U.
SECTION 1 DESCRIPTION OM-179 078 1-1 1.1 INTRODUCTION Cold wire feed systems are designed for accurate application of filler wire into the weld or braze area.
SECTION 1 DESCRIPTION OM-179 078 1-2 Y ou may also order a combination of the wire guide mechanism, tip, conduit assembly , and conduit liner together as follows: .020 – .062 in dia. 179 165* *This includes all tips necessary for operation of .020 – .
SECTION 2 INST ALLA TION OM-179 078 2-1 2.1 GENERAL SET – UP A standard DWF – 3 system is illustrated in Figure 2.1 with the necessary interconnections shown for a typical installation. The parts are listed below: DWF – 3 (.020 – .062) CONTROL UNIT 179 166 WIRE DRIVE UNIT 179 164 WIRE GUIDE ASSEMBL Y 179 165 2.
SECTION 2 INST ALLA TION OM-179 078 2-2 Figure 2.1, DIGIT AL WIRE FEED INST ALLA TION.
SECTION 2 INST ALLA TION OM-179 078 2-3 Figure 2.2, CONTROL UNIT OUTLINE.
SECTION 2 INST ALLA TION OM-179 078 2-4 Figure 2.3, DRIVE UNIT OUTLINE 2.4 WIRE GUIDE MOUNTING Th e guide mechanism portion of the wire guide assembly is made to accommodate a standard 1 – 3/8 in (34.9 mm) diameter machine torch barrel (see Figure 2.
SECTION 2 INST ALLA TION OM-179 078 2-5 Figure 2.4, WIRE GUIDE ASSEMBL Y T ABLE 2.1 WIRE GUIDE ASSEMBL Y ITEM QTY P ART NMBR DESCRIPTION 11 – BODY MANIPULA TOR MACHINED 21 – PIVOT – WIRE MANIPULA TOR 31 – KNOB, VERT .
SECTION 2 INST ALLA TION OM-179 078 2-6 2.5 CONDUIT LENGTH ADJUSTMENT The conduit as supplied is an assembled unit 36 in (914 mm) long. If shorter lengths are desired, the conduit may be cut and reassembled according to the following steps. A) Disassemble existing fitting on one end.
SECTION 2 INST ALLA TION OM-179 078 2-7 C) Lubricate nipple and socket threads. For stainless steel fittings, use a molydisulfide base lubricant (e.g., Molykote T ype G); lubricants containing chloride are not recommended. Other material combinations use standard petroleum lubricants.
SECTION 2 INST ALLA TION OM-179 078 2-8 2.6 REMOTE CONTROLS A number of remote capabilities are available with the DWF – 3 system. On the rear panel of the control unit a connector is provided for remote operation.
SECTION 3 OPERA TION OM-179 078 3-1 3.1 PRECAUTIONS V erify the following before connecting power to control unit. 1. Make certain the drive unit is grounded. 2. Check that all connections are secure and properly installed. All connections should be made to the torch and power supply before applying power to the control unit.
SECTION 3 OPERA TION OM-179 078 3-2 Figure 3.2, DWF – 3 REAR P ANEL ST ART DELA Y : Allows for a delay between the time a weld cycle is initiated and the time when wire feeding begins; ST ART DELA Y is presettable in 0.1 second increments, from 0.0 to 9.
SECTION 3 OPERA TION OM-179 078 3-3 indicated on the digital display; set the SPEED CONTROL selector switch to the ST ANDARD position. Positioning the MANUAL ST AR T/REMOTE ST ART switch to the MANUAL ST A RT position will now initiate a wire feed cycle.
SECTION 3 OPERA TION OM-179 078 3-4 Figure 3.3, REMOTE WIRING CABLE Th e remote start function requires a signal of +5 to 24 VDC. This signal is applied to pin C of J3. The common is from the DWF – 3 (this signal is optically isolated from the DWF – 3); therefore, the signal common need not be attached to the control unit ground.
SECTION 3 OPERA TION OM-179 078 3-5 Figure 3.5, INHIBIT FUNCTION WIRING.
SECTION 4 MAINTENANCE AND REP AIR OM-179 078 4-1 4.1 MAINTENANCE REQUIREMENTS The DWF – 3 wire feed system has no special scheduled maintenance requirements. However , periodic inspection of control and wire drive are helpful in preventing equipment failures.
SECTION 4 MAINTENANCE AND REP AIR OM-179 078 4-2 81 – CABLE ASSY , DWF – 3 DRIVE INTERFACE 91 – SWITCH, JOG FWD/REV OR 120/240 VOL T 10 1 179 140 CIRCUIT BREAKER ET A TYPE, 1 AMP 1 1 1 179 098 S.
SECTION 4 MAINTENANCE AND REP AIR OM-179 078 4-3 4.4 DRIVE UNIT ASSEMBL Y Figure 4.2 shows an exploded view of the drive unit; user replaceable parts are listed in T able 4.2. 4.5 TROUBLESHOOTING W ARNING LINE VOL T AGE IS EXPOSED INSIDE THE CONTROL UNIT .
SECTION 4 MAINTENANCE AND REP AIR OM-179 078 4-4 TROUBLE INDICA TION REP AIR STEPS Incorrect wire feed speed. Check input signal (TP15 on Controller/Driver circuit board). Replace speed pot or circuit board if necessary . V erify that thumbscrew is fully seated.
SECTION 4 MAINTENANCE AND REP AIR OM-179 078 4-5 18 A/R – TUBING SHRINK – BLACK 20 4 – SCREW SCH HEX 10 – 24 X .375 21 2 – SCREW CONE PT . 10 – 24 X .50 22 2 – SCREW P ANHD PHIL 6 – 32 X 3/8 23 2 – SP ACER, BEARING 0.020 THICK 24 2 – SP ACER, BEARING 0.
SECTION 4 MAINTENANCE AND REP AIR OM-179 078 4-6 The standard setting for the DWF – 3 is 0.512 in. However , the following lengths may be obtained by inserting jumpers from P1, P2, P3, and P4 on the U12 IC Circuit to +12V and ground as shown: T ABLE 4.
SECTION 5 CIRCUIT DESCRIPTION OM-179 078 5-1 NOTE REFER TO FIGURE 5.1 ” SCHEMA TIC DIAGRAM OF DWF – 3 CONTROL UNIT ” . 5.1 SPEED CONTROL CIRCUITS There are two speed control circuits in the DWF – 3 control unit. One is for the Jog and Retract functions, and is a preset speed.
SECTION 5 CIRCUIT DESCRIPTION OM-179 078 5-2 Figure 5.1, SCHEMA TIC DIAGRAM OF DWF – 3 CONTROL UNIT.
SECTION 5 CIRCUIT DESCRIPTION OM-179 078 5-3 Figure 5.1, SCHEMA TIC DIAGRAM OF DWF – 3 CONTROL UNIT (Continued).
SECTION 5 CIRCUIT DESCRIPTION OM-179 078 5-4.
SECTION 5 CIRCUIT DESCRIPTION OM-179 078 5-5 Figure 5.1, SCHEMA TIC DIAGRAM OF DWF – 3 CONTROL UNIT (Continued).
SECTION 5 CIRCUIT DESCRIPTION OM-179 078 5-6 1078 – 0012 Figure 5.2, DIGIT AL DISPLA Y AND DRIVER SCHEMA TIC.
OM-2218 Page 7 Notes.
Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 7/00 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor .
PRINTED IN USA 2000 Miller Electric Mfg. Co. 6/00 Miller Elect ric Mfg. Co. An I l li noi s T ool Works Company 1635 West Spenc er St reet Applet on, W I 54914 USA International He adquarte rs –.
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In een situatie waarin je al een beziter van Miller Electric DWF3 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Miller Electric DWF3 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Miller Electric DWF3 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
