Gebruiksaanwijzing /service van het product XMS 4000 van de fabrikant Miller Electric
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Processes Multiprocess W elding OM-224 043B 2006 − 07 Description Arc W elding Power Source XMS 4000 400 V olts R.
Thank you and congratulations on choosing Miller . Now you can get the job done and get it done right. W e know you don’ t have time to do it any other way . That’ s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality .
T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
dec_stat_Milan_6/05 Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit).
OM-224 043 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y W arning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.
OM-224 043 Page 2 Arc rays from the w elding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.
OM-224 043 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.
OM-224 043 Page 4 1-5. Principal Safety Standards Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www .
OM-224 043 Page 5 SECTION 2 − DEFINITIONS 2-1. Manufacturer ’ s W arning Label Definitions W arning! Watch Out! There are possible hazards as shown by the symbols. 1 Electric shock can kill. 1.1 Wear dry insulating gloves. Do not touch electrode with bare hand.
OM-224 043 Page 6 W arning! Watch Out! There are possible hazards as shown by the symbols. 1 Electric shock from wiring can kill. 2 Disconnect input plug or power before working on machine. 3 Hazardous voltage remains on input capacitors after power is turned off.
OM-224 043 Page 7 207 290 = 100 h. std. 2 1 3 5 4 7 6 1 Warning! W atch Out! There are possible hazards as shown by the symbols. 2 Disconnect input plug or power before working on machine. 3 W ear approved safety glasses with side shields while working on the unit.
OM-224 043 Page 8 2-2. Manufacturer ’ s Rating Labels 2-3. Symbols And Definitions A Amperage V V oltage Alternating Current (AC) Hz Hertz Remote On Of f Protective Earth (Ground) Line connection Th.
OM-224 043 Page 9 SECTION 3 − INST ALLA TION 3-1. Specifications Rated W elding Output V oltage Range Amperage Range Maximum Open-Circuit V oltage DC IP Rating Amperes Input at Rated Load Output 50/60 Hz Output Range Range V o l tage DC 400 V KV A KW 300 A @ 32 V olts DC, 60% Duty Cycle 10 − 35 5 − 400 90 23C 17.
OM-224 043 Page 10 3-3. V olt-Ampere Curves va_curve1 4/95 − SA-178 652 / SA-178 653 V olt-ampere curves show minimum and maximum voltage and amper- age output capabilities of unit. Curves of other settings fall be- tween curves shown. A. CC Mode B.
OM-224 043 Page 1 1 3-5. Selecting A Location 1 Lifting Handles Do not use handle to lift unit. 2 Rating Label Use label to determine input power needs.
OM-224 043 Page 12 3-6. W eld Output T erminals And Selecting Cable Sizes Y ARC WELDING can cause Electromagnetic Interference. T o reduce possible interference, keep weld cables as short as possible, close together , and down low , such as on the floor .
OM-224 043 Page 13 3-8. Circuit Breakers Circuit breakers with numbers 7 an d 10 are placed inside the welder on the wire feeder side as shown. 1 Circuit Breaker 7 Protects the auxiliary 1 15 volt AC used for the water cooling unit in- side the power source, from over- load.
OM-224 043 Page 14 3-10. Electrical Service Guide Actual input voltage should not exceed ± 10% of indicated required input voltage. If actual input voltage is outside of this range, output may not be available.
OM-224 043 Page 15 SECTION 4 − OPERA TION 4-1. Front Panel Controls 6 7 21 4 3 1 ON/OFF Switch (I/O) Use switch to turn unit On/Off. . Fan is thermostatically controlled and runs only when necessary (Fan On Demand). . W ater cooling is automatically con- trolled and runs only when necessary .
OM-224 043 Page 16 4-2. Switching On the Unit and Recalling Factory Parameters . Write down any parameters that need to be restored before performing this procedure. 1 Power Switch Use power switch to turn unit On. When ITW appears on D1 and D2, press P3 and P8 simultaneously .
OM-224 043 Page 17 4-4. Wire T ype Selection in Synergic MIG or Synergic Pulsed MIG W elding L5 LED L6 LED L7 LED L8 LED P4 Push Button Press P4 until desired material LED illumi- nates. D1 and D2 will show material name only momentarily , and then return to the main display .
OM-224 043 Page 18 4-6. Gas Selection in Synergic MIG or Synergic Pulsed MIG Welding L13 LED L14 LED L15 LED L16 LED P6 Push Button Press P 6 until gas LED illuminates. D1 and D2 will show gas name momentarily and then it will return to the main display .
OM-224 043 Page 19 4-8. Setting And Using W eld Parameters From Memory (TIG and STICK Only) . Check memory parameter for proper settings before the selections. Four memory selections are avail- able for each welding process (20 total). These memory selections provide quick changes to welding pro- cesses with preset parameter val- ues.
OM-224 043 Page 20 4-10. Preparing Unit For MIG Welding T o select MIG welding process, proceed as follows: Follow safety precautions according to Section 1. Prepare unit according Section 3. Using the proper cable bundle, connect unit to the wire feeder (see Wire Feeder manual).
OM-224 043 Page 21 4-12. Selecting Synergic MIG W elding Set Synergic MIG welding process using P3 push button. In Synergic MIG mode, the operator may need to adjust welding data (wire type, wire diameter , and gas type) and only one weld parameter .
OM-224 043 Page 22 4-13. Selecting Synergic Pulsed MIG W elding P3 P6 E1 D1 D2 E2 P4 P5 Set Synergic Pulsed MIG welding process using P3 push button. Synergic Pulsed MIG welding is a high quality welding process that produces very little spatter . This process works well on thin metals such as stainless steel and alu- minum.
OM-224 043 Page 23 T o select TIG welding process, proceed as follows: Follow safety precautions according to Section 1. Prepare unit according Section 3. Connect torch to the WORK connector 3 and the gas pipe to the gas connector 5. Using a cable with a proper adapter , con- nect work clamp cable to the MIG gun con- nector .
OM-224 043 Page 24 4-15. TIG Lift-Arc Welding 1 1 − 2 Seconds “T ouch” Do NOT Strike Like A Match! 2 Ref. S-156 279 Lift-Arc Start When Lift-Arc t button light is On, start arc as follows: 1 TIG.
OM-224 043 Page 25 SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power before maintaining. . Maintain more often during severe conditions.
OM-224 043 Page 26 5-2. Blowing Out Inside Of Unit Y Do not remove case when blowing out inside of unit. T o blow out unit, direct airflow through front, side, and back louvers as shown. 5-3. Help Displays . Al l directions are in reference to the front of the unit.
OM-224 043 Page 27 5-4. T roubleshooting T rouble Remedy No weld output: unit completely inopera- tive Place line disconnect switch in On position (see Section 3-10 ). ti ve. Check and replace line fuse(s), if necessary , or reset circuit breaker (see Section 3-10 ).
OM-224 043 Page 28 Notes.
OM-224 043 Page 29 SECTION 6 − ELECTRICAL DIAGRAM May 9, 2005.
OM-224 043 Page 30 SECTION 7 − P ARTS LIST . Hardware is common and not available unless listed. May 1 1, 2005 Figure 7-1. Unit Outer Assembly.
OM-224 043 Page 31 Description Part No. Dia. Mkgs. Item No. Figure 7-1. Unit Outer Assembly Quantity 1 V57038158 T urntable 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-224 043 Page 32 . Hardware is common and not available unless listed. May 1 1, 2005 Figure 7-2. Unit Main Assembly.
OM-224 043 Page 33 Description Part No. Dia. Mkgs. Item No. Figure 7-2. Unit Main Assembly Quantity 20 CR5,6,R1 000175940 Resistor/Capacitors 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 000199840 Bus bar , diode 2 .
Notes.
Effective January 1, 2006 This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED W ARRANTY − Subject to the terms and conditions below , ITW W elding Products Italy S.
PRINTED IN USA © 2006 Miller Electric Mfg. Co. 1/06 I TW W elding Products Italy S.r . l. Via Privata Iseo, 6/E 20098 San Giuliano Milanese, Italy Phone: 39 (0) 2982901 Fax: 39 (0) 298290-203 email: miller@itw − welding.it Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.
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