Gebruiksaanwijzing /service van het product 6A1 SERIES van de fabrikant Mitsubishi
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1 1A-0-1 ENGINE 6A1 SERIES CONTENTS GENERAL INFORMA TION ........................................... 1 1A-0-3 1. SPECIFICA TIONS ............................................... 1 1A-1-1 SERVICE SPECIFICA TIONS .................................. 1 1A-1-1 REWORK DIMENSIONS .
1 1A-0-2 NOTES K Mitsubishi Motors Corporation Feb. 1997 PWEE9622.
6A1 ENGINE (E - W) - General Information 1 1A-0-3 GENERAL INFORMA TION GENERAL SPECIFICA TIONS Descriptions 6A12 6A13 60 è V , OHV , DOHC (for each bank) Pentroof type T ype 60 è V , OHV , SOHC (for each bank) Number of cylinders 6 6 Combustion chamber Pentroof type T otal displacement dm 3 1,998 2,498 78.
6A1 ENGINE (E - W) - Specifications 1 1A-1-1 1. SPECIFICA TIONS SERVICE SPECIFICA TIONS Items Standard value Limit Timing belt 1.0 or less Auto tensioner rod projection mm 12.0 - Auto tensioner rod pushed-in amount (when pushed with a force - of 98 - 196 N) mm Rocker arm and camshaft <SOHC> Intake 35.
1 1A-1-2 6A1 ENGINE (E - W) - Specifications Items Limit Intake SOHC MIVEC Exhaust SOHC MIVEC SOHC 49.9 48.9 MIVEC 51.5 50.5 spring load/installed SOHC 265/43.4 - MIVEC 255/44.5 - 2 è 4 è 0.9 - 1.3 - 6.6 - SOHC 14.0 - MIVEC 19.0 - Standard value Overall valve length mm 1 13.
6A1 ENGINE (E - W) - Specifications 1 1A-1-3 Items Limit Crankshaft journal diameter 6A12 53.0 - mm 6A13 56.0 - 6A12 43.0 - 6A13 51.0 - 0.02 - 0.04 0.1 0.
1 1A-1-4 6A1 ENGINE (E - W) - Specifications TORQUE SPECIFICA TION Items Nm Alternator and drive belt Alternator pivot nut 44 Alternator bolt 21 Oil level gauge guide 23 T ensioner pulley 15 Engine ha.
6A1 ENGINE (E - W) - Specifications 1 1A-1-5 Items Nm Ignition system Spark plug 25 W ater cover (SOHC) 11 Distributor (SOHC) 13 Ignition failure sensor (MIVEC) 10 Condenser bracket assembly (MIVEC) 5.
1 1A-1-6 6A1 ENGINE (E - W) - Specifications Items Nm Arm spring holder 11 Rocker arm and rocker shaft cap <MIVEC> Rocker shaft cap 11 Cylinder head and valves Cylinder head bolt 20 + 120 è + 1.
6A1 ENGINE (E - W) - Specifications 1 1A-1-7 NEW TIGHTENING METHOD - BY USE OF BOL TS TO BE TIGHTENED IN PLASTIC AREA A new type of bolts, to be tightened in plastic area, is currently used in some parts of the engine. The tightening method for the bolts is different from the conventional one.
1 1A-1-8 6A1 ENGINE (E - W) - Specifications FORM-IN-PLACE GASKET (FIPG) The engine has several areas where the form-in-place gasket (FIPG) is in use. T o ensure that the gasket fully serves its purpose, it is necessary to observe some precautions when applying the gasket.
6A1 ENGINE (E - W) - Special T ools 1 1A-2-1 2. SPECIAL T OOLS Number Name Use MB990685 MB990938 Handle MB990767 Crankshaft pulley holder MB991477 wrench MB991478 MB991479 MB991614 MB991653 wrench MB991659 T ool T orque wrench Adjustment of timing belt tension Use with MD998776 Holding camshaft sprocket when loosening and tightening of bolt.
1 1A-2-2 6A1 ENGINE (E - W) - Special T ools Name Number MD998440 MD998441 retainer Ai MD998442 Ai Ai MD998443 holder MD998713 installer MD998716 MD998717 il MD998719 Pulley holder pin (2) MD998727 T .
6A1 ENGINE (E - W) - Special T ools 1 1A-2-3 Name Number MD998735 compressor MD998754 Pin MD998767 MD998772 compressor parts MD998774 stem seal installer MD998775 stem seal installer MD998776 il MD998.
1 1A-2-4 6A1 ENGINE (E - W) - Special T ools Name Number MD998780 in MD998781 MD998784 compressor adapter T ool U se SETTING TOOL Piston p Removal and installation of piston pin Flywheel stopper Holding flywheel and drive plate V alve spring Compression of valve spring (MIVEC) (Use with MD998772) K Mitsubishi Motors Corporation Feb.
6A1 ENGINE (E - W) - Drive Belt 1 1A-3-1 3. DRIVE BEL T REMOV AL AND INST ALLA TION <SOHC> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 21 Nm 15 Nm 23 Nm 3N m 23 Nm 44 Nm 44 Nm 44 Nm 182 N m Removal steps 1. Drive belt 9. T ensioner pulley bracket B 2.
1 1A-3-2 6A1 ENGINE (E - W) - Drive Belt REMOV AL AND INST ALLA TION <MIVEC> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 21 Nm 15 Nm 23 Nm 44 Nm 23 Nm 44 Nm 3N m 44 Nm 182 N m Removal steps 1. Drive belt 9. T ensioner pulley bracket B 2. Alternator 10.
6A1 ENGINE (E - W) - Drive Belt 1 1A-3-3 6AE0039 MD998781 REMOV AL SERVICE POINTS G A + CRANKSHAFT PULLEY BOL T REMOV AL (1) Hold the flywheel or drive plate in position with the special tool before removing the crankshaft pulley bolts.
6A1 ENGINE (E - W) - Timing Belt 1 1A-4-1 4. TIMING BEL T REMOV AL AND INST ALLA TION <SOHC> 11 N m 17 35 Nm 88 Nm 6 16 15 14 48 Nm 8 24 Nm 13 12 18 11 11 N m 9 7 5 11 N m 1 21 Nm 3 10 2 4 9N m 49 Nm 11 N m 11 N m Removal steps 1. T iming belt front cover , upper right + B G 10.
1 1A-4-2 6A1 ENGINE (E - W) - Timing Belt REMOV AL AND INST ALLA TION <MIVEC> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 19 20 21 22 23 18 11 N m 12 Nm 9N m 48 Nm 44 Nm 49 Nm 35 Nm 88 Nm 11 N m 11 N m 11 N m 11 N m 22 Nm 9N m 9N m G A ++ D G Removal steps 1.
6A1 ENGINE (E - W) - Timing Belt 1 1A-4-3 6AE0135 6AE0044 6AE0137 MB990767 MD998719 6AE0045 MB990767 MD998754 6AE0138 MB990767 MD998719 REMOV AL SERVICE POINTS G A + TIMING BEL T REMOV AL (1) Mark the belt running direction for reference in reinstallation.
1 1A-4-4 6A1 ENGINE (E - W) - Timing Belt 6AE0048 MB990767 MD998754 6AE0049 (A) (B) 6AE0050 6AE0329 6AE0358 Timing mark + B G AUTO TENSIONER SETTING (1) Set the auto tensioner in a vice, while making sure it is not tilted.
6A1 ENGINE (E - W) - Timing Belt 1 1A-4-5 6AE0331 (3) Align the timing mark on the crankshaft sprocket with that on the cylinder block side. (4) Fit the timing belt on the sprockets in the following order: 1) Fit the timing belt on the crankshaft sprocket and then, while giving tension to the belt, fit it on the water pump sprocket.
1 1A-4-6 6A1 ENGINE (E - W) - Timing Belt 6AE0051 MD998716 + D G TIMING BEL T INST ALLA TION (1) T urn the crankshaft sprocket so that its timing mark will be away from the mating timing mark by approx. three teeth. Caution J If the timing ma rks are aligned, the piston is brought to the TDC.
6A1 ENGINE (E - W) - Timing Belt 1 1A-4-7 4) On the left bank, make sure that the timing marks of the camshaft sprockets are aligned and then hold the timing belt on these sprockets with paper clips. 5) Place the timing belt around the water pump pulley .
1 1A-4-8 6A1 ENGINE (E - W) - Timing Belt (2) Cracks on rubber back. (3) Cracks or peeling of canvas. (4) Cracks on tooth bottom. (5) Cracks or belt sides.
6A1 ENGINE (E - W) - Fuel and Emission Control Parts 1 1A-5-1 5. FUEL AND EMISSION CONTROL P ARTS REMOV AL AND INST ALLA TION <SOHC> 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 7 18 Nm 9N m 22 Nm 23 Nm 12 Nm 18 Nm 9N m 12 Nm 18 Nm 18 Nm 18 Nm + C G Removal steps 1.
1 1A-5-2 6A1 ENGINE (E - W) - Fuel and Emission Control Parts REMOV AL AND INST ALLA TION <MIVEC> 2 3 4 5 6 7 8 10 12 13 14 15 16 17 18 19 20 21 22 24 23 26 1 11 25 9 18 Nm 23 Nm 12 Nm 14 Nm 9N m 9N m 18 Nm 12 Nm 11 N m 11 N m 18 Nm 8.8 Nm 18 Nm + C G Removal steps 1.
6A1 ENGINE (E - W) - Fuel and Emission Control Parts 1 1A-5-3 6AE0061 INST ALLA TION SERVICE POINTS + A G FUEL PRESSURE REGULA TOR INST ALLA TION (1) Apply spindle oil or gasoline to the new O-ring installed on the fuel pressure regulator . (2) Insert the fuel pressure regulator in the delivery pipe.
6A1 ENGINE (E - W) - Ignition System 1 1A-6-1 6. IGNITION SYSTEM REMOV AL AND INST ALLA TION <SOHC> 1 2 3 4 25 Nm 11 N m 13 Nm Removal steps 1. Spark plug cable 2. Spark plug 3. W ater cover + A G 4. Distributor K Mitsubishi Motors Corporation Feb.
1 1A-6-2 6A1 ENGINE (E - W) - Ignition System REMOV AL AND INST ALLA TION <MIVEC> 1 2 3 25 Nm 1.0 Nm Removal steps 1. Spark plug cable 2. Ignition coil 3. Spark plug 6AE0151 Alignment mark INST ALLA TION SERVICE POINT + A G DISTRIBUTOR INST ALLA TION (1) T urn the crankshaft clockwise to bring the No.
6A1 ENGINE (E - W) - W ater Pump an d W ater Pipe 1 1A-7-1 7. W A TER PUMP AND W A TER PIPE REMOV AL AND INST ALLA TION <SOHC> 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 13 Nm 18 Nm 23 Nm 29 Nm 11 N m 23 Nm 23 Nm 18 Nm Removal steps + F G + E G 1. Engine coolant temperature gauge unit 2.
1 1A-7-2 6A1 ENGINE (E - W) - W ater Pump an d W ater Pipe REMOV AL AND INST ALLA TION <MIVEC> 1 2 4 5 6 7 8 9 10 11 12 13 14 3 13 Nm 18 Nm 23 Nm 29 Nm 18 Nm 18 Nm 11 N m 23 Nm Removal steps + F G 1. Engine hanger 2. Engine coolant temperature gauge unit + C G 8.
6A1 ENGINE (E - W) - W ater Pump an d W ater Pipe 1 1A-7-3 6AE0067 diameter 3m m bead sealant INST ALLA TION SERVICE POINTS + A G SEALANT APPLICA TION T O W A TER PUMP Specified sealant: Mitsubishi Genuine Part No.
1 1A-7-4 6A1 ENGINE (E - W) - W ater Pump an d W ater Pipe + F G SEALANT APPLICA TION TO ENGINE COOLANT TEMPERA TURE GAUGE UNIT Specified sealant: 3M A TD Part No.
6A1 ENGINE (E - W) - Intake Manifold and Exhaust Manifold 1 1A-8-1 8. INT AKE MANIFOLD AND EXHAUST MANIFOLD REMOV AL AND INST ALLA TION <SOHC> 1 2 3 4 5 6 7 8 9 13 Nm 17 Nm 44 Nm 49 Nm 49 Nm 13 Nm Removal steps 1. Intake manifold 2. Gasket 3. Heat protector , right 4.
1 1A-8-2 6A1 ENGINE (E - W) - Intake Manifold and Exhaust Manifold REMOV AL AND INST ALLA TION <MIVEC> 1 2 3 4 5 6 7 8 9 13 Nm 17 Nm 44 Nm 49 Nm 49 Nm 13 Nm Removal steps 1. Intake manifold 2. Gasket 3. Heat protector , right 4. Exhaust manifold stay 5.
6A1 ENGINE (E - W) - Rocker Arm and Camshaft <SOHC> 1 1A-9-1 9. ROCKER ARM AND CAMSHAFT <SOHC> REMOV AL AND INST ALLA TION installation. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 12 12 9 9 8 8 7 7 Apply engine oil to all moving parts before 4N m 24 Nm 31 Nm Removal steps 1.
1 1A-9-2 6A1 ENGINE (E - W) - Rocker Arm and Camshaft <SOHC> 6AE0160 MD998443 6AE0180 6EN0421 Diesel fuel MD998442 6AE0161 MD998443 For right bank For left bank Lash adjuster REMOV AL SERVICE PO.
6A1 ENGINE (E - W) - Rocker Arm and Camshaft <SOHC> 1 1A-9-3 NOTE Install the rocker shaft spring before installing the exhaust side rocker arms and rocker arm shaft. (3) Remove the special tool for securing the lash adjuster . (4) Make sure that the notch in the rocker arm shaft is in the direction as illustrated.
1 1A-9-4 6A1 ENGINE (E - W) - Rocker Arm and Camshaft <SOHC> 6EN0186 MD998442 MD998441 Diesel fuel LASH ADJUSTER LEAK DOWN TEST Caution J The lash adjuster is a precision part. Keep it free from dust and other foreign matters. J Do not disassemble lash adjuster .
6A1 ENGINE (E - W) - Rocker Cover and Camshaft <MIVEC> 1 1A-10-1 10. ROCKER COVER AND CAMSHAFT <MIVEC> REMOV AL AND INST ALLA TION installation. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 9 Apply engine oil to all moving parts before 4N m 24 Nm 11 N m 11 N m 11 N m 24 Nm 24 Nm 24 Nm 9N m Removal steps + G G 1.
1 1A-10-2 6A1 ENGINE (E - W) - Rocker Cover and Camshaft <MIVEC> Left bank camshaft Right bank camshaft 6AE0229 6AE0230 Right bank in Left bank in EX EX IN IN 6AE0233 Dowel p Dowel p INST ALLA T.
6A1 ENGINE (E - W) - Rocker Cover and Camshaft <MIVEC> 1 1A-10-3 + C G OIL CONTROL V AL VE INST ALLA TION (1) Apply the specified sealant to the area shown.
1 1A-10-4 6A1 ENGINE (E - W) - Rocker Cover and Camshaft <MIVEC> + E G CAMSHAFT OIL SEAL INST ALLA TION (1) When installing the left bank camshaft oil seal, use the special tool to prevent interference with the knock pin.
6A1 ENGINE (E - W) - Rocker Cover and Camshaft <MIVEC> 1 1A-10-5 6AE0227 9N0058 Identification Low-speed V alve 21 mm 16 mm High-speed cam (H) mark location cam (L) CAMSHAFT (1) Measure the cam heights. If the specified limit is exceeded, replace the camshaft.
1 1A-10-6 6A1 ENGINE (E - W) - Rocker Cover and Camshaft <MIVEC> 6AE0286 Piston MB991479 (5) Screw in the other adjusting screw until it comes into contact with the valve (when the turning torque changes), and then tighten the lock nut.
6A1 ENGINE (E - W) - Rocker Arm and Rocker Shaft Cap <MIVEC> 1 1A-1 1-1 1 1. ROCKER ARM AND ROCKER SHAFT CAP <MIVEC> REMOV AL AND INST ALLA TION installation. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 20 21 13 20 21 20 21 13 19 18 4 11 12 11 12 4 Apply engine oil to all moving parts before 11 N m Removal steps + B G 1.
1 1A-1 1-2 6A1 ENGINE (E - W) - Rocker Arm and Rocker Shaft Cap <MIVEC> INST ALLA TION SERVICE POINTS + A G SPRING GUIDE INST ALLA TION (1) Install the spring guide with the concave side toward the rocker arm. The waved washer may be installed with either side out.
6A1 ENGINE (E - W) - Cylinder Head and V alves 1 1A-12-1 12. CYLINDER HEAD AND V AL VES REMOV AL AND INST ALLA TION <SOHC> installation. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Apply engine oil to all moving parts before Removal steps G A ++ D G 1.
1 1A-12-2 6A1 ENGINE (E - W) - Cylinder Head a nd V alves REMOV AL AND INST ALLA TION <MIVEC> installation. 1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 20 19 11 18 Apply engine oil to all moving parts before Removal steps G A ++ D G 1. Cylinder head bolt G D + 1 1.
6A1 ENGINE (E - W) - Cylinder Head and V alves 1 1A-12-3 6AE0166 <SOHC> MB991653 6AE0408 <MIVEC> MB991653 6AE0167 <SOHC> MD998772 6AE0253 <MIVEC> MD998784 MD998772 6EN1068 MD998735 REMOV AL SERVICE POINTS PRECAUTION FOR REMOVED P ARTS Keep removed parts in order according to the cylinder number and intake/exhaust side.
1 1A-12-4 6A1 ENGINE (E - W) - Cylinder Head a nd V alves G C + V AL VE STEM SEAL REMOV AL (1) Do not reuse removed valve stem seals. 6AE0082 G D + V AL VE HANDLING PRECAUTIONS (1) Sodium reacts violently with water or moisture generation heat and liberating hydrogen.
6A1 ENGINE (E - W) - Cylinder Head and V alves 1 1A-12-5 Stem seals for exhaust Stem seals for intake valves: Silver valves: Black 7EN0763 6AE0169 <SOHC> MD998774 6AE0409 <MIVEC> MD998775 .
1 1A-12-6 6A1 ENGINE (E - W) - Cylinder Head a nd V alves 6AE0253 MD998784 <MIVEC> MD998772 6EN1068 MD998735 9EN0251 6AE0392 Length of shank + D G CYLINDER HEAD BOL T INST ALLA TION (1) When installing the cylinder head bolts, check that the shank length of each bolt meets the limit.
6A1 ENGINE (E - W) - Cylinder Head and V alves 1 1A-12-7 6AE0083 INSPECTION CYLINDER HEAD (1) Check the cylinder head gasket surface for flatness by using a straightedge and thickness gauge. Standard value: 0.03 mm Limit: 0 .2 mm (2) If the service limit is exceeded, correct to meet the specification.
1 1A-12-8 6A1 ENGINE (E - W) - Cylinder Head a nd V alves V AL VE SPRING (1) Measure the valve spring’s free height. If the measurement is less than specified, replace the spring. 1EN0264 Free height Out of square V alve stem end V alve stem projection Spring seating surface DEN0212 1EN0279 guide V alve Standard value mm Limit mm SOHC 49.
6A1 ENGINE (E - W) - Cylinder Head and V alves 1 1A-12-9 1EN0105 0.9 - 0.9 - 65 b 65 b 44 b 44 b 15 b 15 b 1EN0274 0.5 - 0.5 - 1EN0275 height 1.3 mm 1.
1 1A-12-10 6A1 ENGINE (E - W) - Cylinder Head and V alves 1EN0106 <SOHC> 6AE0254 <DOHC> 14 mm 19 mm 19 mm (3) Press-fit the valve guide until it protrude specified value (SOHC: 14 mm, DOHC: 19 mm) as shown in the illustration. Caution J Press the valve guide from the cylinder head top surface.
6A1 ENGINE (E - W) - Oil Pump Case and Oil Pan 1 1A-13-1 13. OIL PUMP CASE AND OIL P AN REMOV AL AND INST ALLA TION <SOHC> installation. 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23 3 21 .
1 1A-13-2 6A1 ENGINE (E - W) - Oil Pump Case and Oil Pan REMOV AL AND INST ALLA TION <MIVEC> installation. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Apply engine oil to all moving parts before 19 Nm 39 Nm 21 Nm 44 Nm 7N m 7N m 10 Nm 14 Nm 12 Nm Removal steps + I G + H G + F G G A ++ E G 1.
6A1 ENGINE (E - W) - Oil Pump Case and Oil Pan 1 1A-13-3 6AE0087 MD998727 6AE0091 REMOV AL SERVICE POINT G A + OIL P AN REMOV AL (1) Knock the special tool deeply between the oil pan and the cylinder block. (2) Hitting the side of the special tool, slide the special tool along the oil pan to remove it.
1 1A-13-4 6A1 ENGINE (E - W) - Oil Pump Case and Oil Pan + D G OIL P AN INST ALLA TION <SOHC> (1) Clean the cylinder block and oil pan gasket application surfaces. (2) Install the oil pan within 15 minutes after FIPG has been applied to the entire flange surfaces of the oil pan.
6A1 ENGINE (E - W) - Oil Pump Case and Oil Pan 1 1A-13-5 + G G OIL COOLER INST ALLA TION (1) Install the oil cooler , with the oil cooler ’s positioning projection positioned against the rib on cylinder block. 6AE0172 + H G OIL FIL TER INST ALLA TION (1) Clean the surfaces of the cylinder block on which the oil filter is to be mounted.
1 1A-13-6 6A1 ENGINE (E - W) - Oil Pump Case and Oil Pan (3) Check the body clearance. Standard value: 0.10 - 0.18 mm Limit: 0.35 mm 6AE0090 6AE0192 OIL LEVEL SENSOR (FOR EUROPE) (1) Put the oil level.
6A1 ENGINE (E - W) - Piston and Connecting Rod 1 1A-14-1 14. PISTON AND CONNECTING ROD REMOV AL AND INST ALLA TION installation. Apply engine oil to all moving parts before 6AE0095 Removal steps + G G 1. Nut + C G 7. Piston ring No.2 G A ++ F G 2. Connecting rod ca p + B G 8.
1 1A-14-2 6A1 ENGINE (E - W) - Piston and Connecting Rod REMOV AL SERVICE POINTS G A + CONNECTING ROD CAP REMOV AL (1) Mark the large end of the connecting rod with the cylinder Cylinder No. number for use during reassembly . DEN0050 Piston pin setting tool MD998780 Push rod Guide A : 17.
6A1 ENGINE (E - W) - Piston and Connecting Rod 1 1A-14-3 Piston A B C D Connecting rod Piston pin 7EN0432 7EN0433 3m m+L Guide B Guide A INST ALLA TION SERVICE POINTS + A G PISTON PIN INST ALLA TION (1) Measure the following dimensions of the piston, piston pin and connecting rod.
1 1A-14-4 6A1 ENGINE (E - W) - Piston and Connecting Rod 6AE0194 1EN0269 7EN0452 9EN0524 No.1 No.2 Side rail gap Piston ring expander Size mark Identification mark Identification mark Upper ring Lower in side rail No. 1 gap side rail Piston p No. 2 and spacer gap 6EN0549 K Mitsubishi Motors Corporation Feb.
6A1 ENGINE (E - W) - Piston and Connecting Rod 1 1A-14-5 6AE0097 in Check digit No.1 No.3 No.5 No.2 No.4 No.6 Crankshaft p identification mark (4) Use suitable thread protectors on connecting rod bolts before inserting piston and connecting rod assembly into cylinder block.
1 1A-14-6 6A1 ENGINE (E - W) - Piston and Connecting Rod (2) Check if the thrust clearance in the connecting rod big end is correct. Standard value: 0.10 - 0.25 mm Limit: 0 .4 mm 9EN0073 + G G CONNECTING ROD CAP NUT INST ALLA TION (1) Since the connecting rod bolts and nuts are torqued using a new procedure they should be examined BEFORE reuse.
6A1 ENGINE (E - W) - Piston and Connecting Rod 1 1A-14-7 7EN0475 Push in by the piston Piston Piston ring ring gap 7EN0476 1EN0246 Plastic gauge INSPECTION PISTON RING (1) Check the side clearance between the piston ring and ring groove. If the limit is exceeded, replace the ring or piston, or both.
Crankshaft, Cylinder Block, Flywheel and 6A1 ENGINE (E - W) - Drive Plate 1 1A-15-1 15. CRANKSHAFT , CYLINDER BLOCK, FL YWHEEL AND DRIVE PLA TE REMOV AL AND INST ALLA TION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 19 18 21 A installation. 23 Nm 35 Nm 9N m 11 N m 98 Nm 98 Nm 11 N m Apply engine oil to all moving parts before Removal steps 1.
Crankshaft, Cylinder Block, Flywheel and 1 1A-15-2 6A1 ENGINE (E - W) - Drive Plate Crankshaft journal Check No.1 No.3 No.2 No.4 identification mark INST ALLA TION SERVICE POINTS + A G CRANKSHAFT BEAR.
Crankshaft, Cylinder Block, Flywheel and 6A1 ENGINE (E - W) - Drive Plate 1 1A-15-3 9EN0477 6AE0108 Arrow Shank length 90 è - 100 è Paint marks Paint marks 6EN0955 6AE0109 + B G BEARING CAP / BEARING CAP BOL T INST ALLA TION (1) Install the bearing caps so that their arrows are positioned on the timing belt side.
Crankshaft, Cylinder Block, Flywheel and 1 1A-15-4 6A1 ENGINE (E - W) - Drive Plate + C G OIL SEAL INST ALLA TION (1) Apply engine oil to oil seal lip. 9EN0077 MB990938 MD998776 9EN0102 6AE0101 6AE0102 6AE01 10 + D G APPLICA TION OF OIL SEAL CASE Specified sealant: Mitsubishi Genuine Part No.
Crankshaft, Cylinder Block, Flywheel and 6A1 ENGINE (E - W) - Drive Plate 1 1A-15-5 6AE0103 A B C D E F G 6AE0104 6AE0105 12 mm CYLINDER BLOCK (1) Using a straightedge and feeler gauge, check the block top surface for warpage. Make sure that the surface is free from gasket chips and other foreign matter .
Crankshaft, Cylinder Block, Flywheel and 1 1A-15-6 6A1 ENGINE (E - W) - Drive Plate (4) Bore all cylinders to calculated boring finish dimension. Caution J T o prevent distortion that may result from temperature rise during honing, bore cylinders, working from No.
NOTES.
Service Bulletins Click on the applicable bookmark to select the Service Bulletin..
SERVICE BULLETIN QUALITY INFORMATION ANALYSIS OVERSEAS SERVICE DEPT. MITSUBISHI MOTORS CORPORATION SERVICE BULLETIN No.: MSB-01 E11-0 01 Date : 2001-07- 25 <Model> <M/Y> (EC) GALANT(EA0) 0.
ENGINE 6A1 (E-W) Workshop Manual 6A1 ENGINE (E-W) – Water Pump and Water Pipe 11A-7-3 4 th A ◄ ► INSTALLATI ON SERVICE POINTS SEALANT APPLICATIO N TO WATER PUMP Specified sealant: Mitsubishi Genuine Part No. MD970389 or equ ivale nt 6AE0067 3 mm diameter bead sealant page adde d here.
<Added> (1) Install the water pump and tighten the bolts 1 and 2 i n that order. (2) Turn the pulley by hand and ensure that the impeller does not interfere with the cylinder block.
Een belangrijk punt na aankoop van elk apparaat Mitsubishi 6A1 SERIES (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Mitsubishi 6A1 SERIES heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Mitsubishi 6A1 SERIES vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Mitsubishi 6A1 SERIES leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Mitsubishi 6A1 SERIES krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Mitsubishi 6A1 SERIES bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Mitsubishi 6A1 SERIES kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Mitsubishi 6A1 SERIES . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
