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Slide Gate/Auger Gravimetric Batch Blenders With Mitsubishi Controller Part Number: A0567659 Bulletin Number: SM1-605M.1 Effective: 6/10/05 Write Down Your Serial Numbers Here For Future Reference: __.
Gravimetric Batch Blenders w/Mitsubishi Control ii Shipping Information Unpacking and Inspection You should inspect your equipm ent for possible shipping damage. Thoroughly check the equipment for any damage that m ight have occu rred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc.
Gravimetric Batch Blenders w/Mitsubishi Control iii Credit Returns Prior to the return of any material, authorization must be given by the manufacturer. A RMA number will be assigned for the equipment to be returned. Reason for requesting the return must be given.
Gravimetric Batch Blenders w/Mitsubishi Control iv Table of Contents CHAPTER 1: CHAPTER 1: SAFETY ......................................... 7 1-1 How to Use This Manual ..................................................................................
Gravimetric Batch Blenders w/Mitsubishi Control v Re-Mix Timer ....................................................................................................... 49 Weigh Hopper Dump Time ..........................................................
Gravimetric Batch Blenders w/Mitsubishi Control vi Slide Gate Gravimetric Batch Blending Systems ................................................ 79 Auger Gravimetric Batch Blending Systems........................................................ 80 7-5 Blender Identification (Serial Number) Tag .
Gravimetric Batch Blenders w/AB Control Chapter 1: Safety 7 Chapter 1: Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your Gravimetric Batch Blender. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity.
Gravimetric Batch Blenders w/Mitsubishi ControlChapter 1: Safety 8 Gravimetric Batch Blender Safety Tags Tag Description Tag Description Pinch Point Slide Gate Read Operation & Installation Manual.
Gravimetric Batch Blenders w/AB Control Chapter 1: Safety 9 1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national a nd local safety codes.
Gravimetric Batch Blenders w/Mitsubi shi ControlChapter 1: Safety 10 1-3 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended inst ructions are followed in the maintenance and operation of the machine.
Gravimetric Batch Blenders w/AB Control Chapter 1: Safety 11 Operator Responsibility The operator’s responsibility does not end with e fficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations.
Gravimetric Batch Blenders w/Mitsubi shi ControlChapter 1: Safety 12 • Clean the blender and surrounding area DAILY , and inspect the machine for loose, missing or broken parts. • Shut off power to the blender when it is not in use. Turn the switch to the OFF position, or unplug it from the power source.
Gravimetric Batch Blenders w/AB Contro l Chapter 2: Functional Description 13 Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, and m aintenance instructions for slide gate and auger blenders of various ble nding rates and specifications.
Gravimetric Batch Blenders w/AB Contro l Chapter 2: Functional Description 14 2-3 Typical Features & Components Mechanical Features Slide Gate Blenders • Exclusive diamond design slide gate mete.
Gravimetric Batch Blenders w/AB Contro l Chapter 2: Functional Description 15 Controller Features • LCD touch-screen interface display operator control panel with 8’ cable • Target vs.
Gravimetric Batch Blenders w/AB Contro l Chapter 2: Functional Description 16 Note: The touch-screen panel display on your unit may be slightly different than shown. Slide Gate & Auger Blender System Component Description This section describes the various components of the blending system.
Gravimetric Batch Blenders w/Mitsubishi Cont rol Chapter 2: Functional Description 17 Slide Gate Metering Assemblies (Slide Gate Blen ders) Air operated slide gates are provided to meter the majority of pellet ingredients on Slide Gate blenders.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 2: Functional Description 18 Each of the diamond gate air cylinders is act uated by a solenoid valve, which are controlled by the blender. When the solenoid valve is energized, it opens the me tering valve cylinder.
Gravimetric Batch Blenders w/Mitsubishi Cont rol Chapter 2: Functional Description 19 Weigh Hopper The weigh hopper on the Slide Gate/Auger blende r is used to weigh each batch of material, and includes an air-operated discharge valve.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 2: Functional Description 20 Weigh Hopper Discharge Valve The weigh hopper discharge valve holds the ma terial until it is dumped into the mixing section. The cylinder is actuated by a solenoid in the valve stack on the rear of the blender.
Gravimetric Batch Blenders w/Mitsubishi Cont rol Chapter 2: Functional Description 21 Operator Control Panel The operator control panel includes a 8 foot (2.4 m) cable and can be rem ote mounted (not recommended) adjacent to the blender. The panel can be unplugged and removed if necessary.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 2: Functional Description 22 Figure 8: Typical Setup Screens.
Gravimetric Batch Blenders w/Mitsubishi Cont rol Chapter 2: Functional Description 23 Figure 9: Typical Operator Screens LOGO Slide Gate/Auger Blender Version: Main 1.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 2: Functional Description 24 2-4 Options The following is a list of options, which y our blender may have been equipped with: Regrind Auger Metering (RAM). Used for feeding difficult regrind materials .
Gravimetric Batch Blenders w/Mitsubishi Cont rol Chapter 2: Functional Description 25 Figure 11: Typical Central Blender Layout (Slide Gate Location on Blender) Bl end er Pneumati c Sl i de Gat e Bel .
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 2: Functional Description 26 Fail Safe Operation If a safety device or circuit should fail, the design must be such that the failure causes a “Safe” condition. As an example, a safety sw itch must be a normally open switch.
Gravimetric Batch Blenders w/Mitsubishi Cont rol Chapter 2: Functional Description 27 Twist Cap Plug Connected to Each Auger Motor (Auger Blender only) The cap plug must be turned counter-clockwise to loosen and the female end of the cord removed from the motor plug.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 28 Chapter 3: Inst allation 3-1 Uncrating the Equipment Slide Gate/Auger Blenders are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box. 1.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 29 Machine Mount In a machine mounting application of the Slid e Gate/Auger unit, there are a few items to review before placement and mounting of the blending system begins.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 30 Mezzanine Mount In a mezzanine mount application, review th e following items before installation begins. First, verify the Slide Gate/Auger mounting locations match the mezzanine supports.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 31 Floor Mount (Central Blender) In a floor mounting application, ensure ade quate clearance for all blender operations and maintenance. The operator and maintenance personnel must have access to parts of the blender.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 32 Mechanical Installation The installation procedure should be used as a general guideline for the proper installation steps required to install the S lide Gate/Auger blending system.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 33 3-4 Pneumatic Installation The Slide Gate/Auger blending system uses plant-supplied compressed air to operate the metering and dump valves on the blender. CLEAN AND DRY air must be supplied to the blender.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 34 3-5 Set-up This section will discuss the mechanical setup and control system setup of the Slide Gate/Auger blending system. After reading this section, you should be familiar with the mechanical setup and the electronic control setup of the blending s ystem.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 35 Load Cell Adjustment The mechanical setup of the Slide Gate/Auger bl ending system involves the adjustm ent of the weigh hopper load cells (Please refer to the fi gure below). This figure illustrates the proper adjustment of the load cell mechanical stop bolt.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 36 Final Connections 1. Connect the blender to the appropriate power source. 2. Connect the compressed air piping, ensuring that a 5-micron air filter is installed, along with the proper water trap, and lubricati on unit, if required.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 37 If not, the blender can be reconfigured for Quickset Recipe, Percent, or Parts by entering the Setup menu and pressing the Recipe Format key. Then select the mode following the key prompt on the screen.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 38 The Recipe Format screen allows the user to change many parameters concerning the way that the recipe is entered by the operator. It is accessed by touching the manufacturer’s icon on either the Recipe screen or the Inventory Screen.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 39 Figure 21: Example calculations of a five (5) -component blend in “Quickset” mode Virgin (NAT): ??? Additive1 (ADD): 5.00% - of virgin component Regrind (RGD): 30.00% - of total batch Additive2 (ADD): 2.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 40 “Parts” Mode (Often used in Compounding Applications) The “Parts” recipe entry mode lets the operator enter in values based on a parts ratio rather than a percentage. Each entry can be up to 999.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 41 takes effect. This order can be changed while the blender is making a batch without affecting the current running batch.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 42 central blending application. In either case, the manufacturer has provided a means to automatically stop the blending system when th e blended material has reached a preset total blended weight.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 43 Every Second Batch In the every second batch mode, the Slide Ga te/Auger blending system will weigh each component of the batch during one cycle and then run all com ponents simultaneously the next cycle on a time basis that was learned during the weigh cycle.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 44 modify the new recipe without affecting the blender until they hit the “Accept New Recipe” button. 7. Recipe entry is complete. 8. To start the blender press “Push to Start or Stop” button.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 45 • Clear Inventory • Display Time & Date Batch Interval or Timed Interval Printout The Batch Interval item under the R.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 46 ensure that the reported inventory totals a re accurate. Remember that in most cases a bad calibration is wo rse than no calibration. Standard Calibration on a blender equipped with an OptiMix style mixer (Recommended only if the calibration is out of spec) 1.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 47 Why Blender Calibration is Necessary The load cells on the Slide Gate/Auger blender are FACTORY CALIBRATED. Since the load cells can be subject to shock loading dur ing shipping, moving, e tc.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 48 1. Once in “Scale Calibration”, enter in the scale calibration weight value stamped on the side of the weight. 2. The controller will prompt you to rem ove the weight hopper and press OK.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 49 the feeder. To perform a feeder calib ration, the operator must enter the “ Feeder Calibration” screen (see menu structure), select a feeder number, then touch “ Press Here .
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 50 If the re-mix timer is disabled, the controller will run only a single, timed mix cycle after each dump of the weigh hopper. To view and change the value of the re-mix timer, refer to the “Mixer and Dump Setup” menu.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 51 Mixer Options Press the “Timed/Continuous Mixing” key (In the top right hand corner) when in “Mixer and Dump Setup” s.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 52 3. Select a feeder (1-6) by to uching the “Select Feeder” box. 4. The current settings for the hopper that you have chos en will now be shown on the screen.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 53 • Calibration Error, Clean out hopper and check calibration: This alarm indicates that the maximum empty weight for the weigh hopper has been exceeded. The blender will automatically tare up to 0.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 54 • Inventory Cleared: This is only logged in the Alarm Log and does not cause a pop- up message or audible alarm. Each time the inventory is cleared, the time and date are logged to the Alarm Log.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 3: Installation 55 4. Press the number next to “sec” on the “Remix Time” to set “Re-mix” off time. This allows the mixer to come on between batch es if the blender cycle time is very slow, i.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 4: Operation 56 Chapter 4: Operation 4-1 Start-up General Operation The general operation of the Slide Gate/Auge r blending system is as follows: Once the system is properly installed and set up, the system will be ready for operation.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 4: Operation 57 The blender monitors the operator’s entries and determines if the recipe entered is valid before allowing the operator to accept th e new recipe.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 4: Operation 58 4-2 Controller Description & Operation Display Description (LCD) The Slide Gate/Auger blending system utilizes a standardized menu format. Each screen was designed to be user-friendly and provide th e operator with the necessary information to run the blender.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 4: Operation 59 Slide Gate & Auger Blender Control System Menu Structure “Recipe Book” Page Save the run ning recipe to the book ¾ Dele.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 4: Operation 60 Control Functions The objective of this section is to familiarize the reader with the Slide Gate/Auger blender recipe menus, run mode operation, run mode menus and displays.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 4: Operation 61 Save Running Recipe to the Book The save current recipe to book function allows the operator to save the contents of the current recipe to the recipe book under a desired number. Upon selecting this function, the operator will be prompted for a reference recipe num ber.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 4: Operation 62 Feeder Clean Out Any feeder in the Slide Gate/Auger blending system can be emptied and refilled with a different material. To do a feeder clean out, the operator has to press the “Clean Out” icon key from the recipe screen (the first screen that appears on power up).
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 4: Operation 63 The open weigh hopper dump door will allow the material to drop into the mixer section of the blender. If the dump delay is set, the mi xer will start before the weigh hopper dum p will open for the selected time.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 4: Operation 64 5. If you want to catch the color, use a small pl astic pail or chute to collect the ma terial from the slide gate assembly. Reach up inside the blender to the color slide gate and push it open.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 4: Operation 65 Standard Run Time Displays While the blending system is in operation, there are a couple of displays available to the operator. These displays are selected simply by pressing the “NEXT” key when the unit is running.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 4: Operation 66 4-3 Shutting Down the Blender The Slide Gate/Auger Gravimetric Blender can be stopped in one of two ways: 1. To immediately stop the blender, the operat or can touch “Abort Current Batch.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 5: Maintenance 67 Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule The mechanical design of the blender is very si mple and very little maintenance is required. The only moving parts are the metering gates, weigh hopper dum p valve and mixer agitator.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 5: Maintenance 68 5-2 Preventative Maintenance Our blenders need periodic maintenance to provide long dependable service. Check these elements regularly: • Check functionality of safety circuit daily.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 5: Maintenance 69 Input Signals to Programmable Controller The Slide Gate/Auger blending system has tw o main input signals that it uses from the blending process: the mix hopper high le vel signa l and the weigh hopper load cells.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 5: Maintenance 70 Pneumatic System Maintenance The Slide Gate/Auger blending system uses plant-supplied compressed air to operate the metering and dump valves on the blender. It is the user’s responsibility to provide CLEAN AND DRY air for the blender to be connected to.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 6: Troubleshooti ng 71 Chapter 6: T roubleshooting 6-1 Introduction The utmost in safety precautions should be observed at all times when working on or around the machine and the electrical components.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 6: Troubleshooting 72 Problem Corrective action Normal after a software upgrade. Follow on-screen instructions. Check the input power. Verify that 110 volts (or 220 volts) are ±10%. This voltage must rem ain constant with all the motors starting and stopping.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 6: Troubleshooti ng 73 Problem Corrective action Check the blender’s scale calibration and verify that the batch hopper is not overfilling. If the hopper is overfilling, adjust your batch size.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 6: Troubleshooting 74 Problem Corrective action Check the Mixer and Dump Setup to see if the mixer is configured for “Continuous Mixing”. Set it to “Timed Mixing”. Check the value of the mixer timer setting.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 6: Troubleshooti ng 75 Problem Corrective action I can’t calibrate the Scale without an error message. This Is caused by the difference in bits not being large enough. Using the Direct Scale Readout, ex amine current loadcell bits with and without the calibration weight.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 76 Chapter 7: Appendix 7-1 Warranty Unless otherwise specified, this product includes a Standard ONE YE AR PARTS AND LABOR WARRANTY.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 77 applicable federal and state law, but not by the United Nations Convention on Contracts for the Sale of Goods. Customer Responsibilities Any sales, use, or other tax incident to the replacement of parts under this warranty is the responsibility of the purchaser.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 78 28. There are no frequent repetitive cycles that require manual control repetitive functions are automatic while the blender is operating. 29. An inspection report detailing the functiona l test is included with the blender.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 79 7-3 Drawings & Diagrams Typical Slide Gate Mo del Assembly Overview 7-4 Spare Parts List Slide Gate Gravimetric Batch Blending Systems Model 450 Part No.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 80 Model 900 Part No. Description 35450 Air Cylinder (weigh hopper dump) 5kg Load Cell 10207 Mixer Agitator (Opti-Mixer ) 63881 Mix.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 81 Model 012 with Opti-Mixer™ Part No. Description 35450 dump cylinder 35463 valve stack (1) 5kg Load Cell 35435 pressure indicato.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 82 Model 060 with Optimixer™ Part No. Description 53243 dump cylinder 35476 valve stack(5) 20kg Load Cell 35435 pressure indicato.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 83 Model 060 with Common Feeder Components 51450G 1/15hp 70r pm 51449G 1/15hp 97 r pm 51453G 1/15hp 139 rpm 08236-1 3/4" auger .
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 84 Typical Mixer Section (Front) Typical Opti-Mixer™ - Front Assembly Detail Part Number Location In Drawing Description 01 Nam e.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 85 Typical Mixer Section (Rear) Typical Opti-Mixer™ - Rear Assembly Detail Part Number Location In Drawing Description 10 Opti-Mix.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 86 Typical Mixer Frame Typical Opti-Mixer™ Frame Assembly Part Number Location In Drawing Description 18 Hinge mounting bracket 1.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 87 Typical Gate Assembly Typical Slide Gate Diamond Gate Assembly Detail Part Number Location In Drawing Description 28 Slide gate g.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 88 Typical Supply Hopper Typical Slide Gate-014 Series Hopper Assembly Detail Part Number Location In Drawing Description 40 Mild s.
Gravimetric Batch Blenders w/Mitsubishi Control Chapter 7: Appendix 89 Typical Weigh Hopper Typical Weigh Hopper & Load Cell Detail Part Number Location In Drawing Description 52 Left weigh hopp e.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 7: Appendix 90 7-5 Blender Identification (Serial Number) Tag (Located on back of mixing chamber) Logo XXX Series Blender Model Number xxx-xxx Max Blending Capacity 318 KG/HR 220V Serial Number 060701R 1 Ǿ Date of Manufacture 06/2004 4.
Gravimetric Batch Blenders w/Mitsubish i Control Chapter 8: Addendum 91 Chapter 8: Addendum 8-1 Service Supervisor Information Note: This section of the manual should not be used by untrained personne.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 8: Addendum 92 time as long as the target weight has not been cha nged. This allows you to open the gate for several feeds using the same amount of time. You can then record the Dispensed Grams and plot the standard deviation of the gate.
Gravimetric Batch Blenders w/Mitsubish i Control Chapter 8: Addendum 93 Feed Calibration Options Screen This screen allows you to perform the feeder calibrations for each feeder (in weight per second). This is useful when the feed ca libration is giving you an error message (most commonly caused by overfilling the hopper during the calibration).
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 8: Addendum 94 Feeder Setup This screen allows you to modify the type of each feeder. In most cases, the user will want to keep regrind on hopper 3 because that blender has been specifically designed to handle the regrind.
Gravimetric Batch Blenders w/ Mitsubishi Control Chapter 8: Addendum 95 Alarm Setup This screen allows the user to configure the f eeder type for each feeder; configure whether a feeder will retry during the metering of a batch, and enable or disable the “Out of Material” alarm for any feeder.
Gravimetric Batch Blenders w/Mitsubishi C ontrol Chapter 8: Addendum 96 Programmable Features (continued) After all selections are made: • Keep pressing the “Done” key until the unit returns to the Recipe menu. Note: Programmable features should not be a ccessed by inexperienced operators or inexperienced plant personnel.
Een belangrijk punt na aankoop van elk apparaat Mitsubishi Electronics A0567659 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
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