Gebruiksaanwijzing /service van het product F5M41 van de fabrikant Mitsubishi
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GENERAL INFORMA TION 22B-0-3 ........................................... 1. SPECIFICA TIONS 22B-1-1 .................................................. TRANSMISSION MODEL T ABLE 22B-1-1 ............................... GEAR RA TIO T ABLE 22B-1-2d ......
22B-0-2 NOTES.
MANUAL TRANSMISSION (E - W) - General Information 22B-0-3 GENERAL INFORMA TION F5M41 <T ypes with single synchronizer ring for 2nd gear> 1 2 3 4 5 67 10 9 8 11 12 14 13 15 TFM0809 1. Reverse gear meshing noise pre- vention device <Models with reverse brake> 2.
MANUAL TRANSMISSION (E - W) - General Information 22B-0-4 F5M41 <T ypes with double synchronizer ring for 2nd gear> 12 34 5 6 7 10 9 8 11 12 14 13 15 1. Reverse gear meshing noise pre- vention device 2. 5th-reverse speed synchronizer hub 3. 5th speed gear 4.
MANUAL TRANSMISSION (E - W) - General Information 22B-0-5 F5M42 <T ypes with single synchronizer ring for 1st gear and double synchronizer ring for 2nd gear> 1 2 3 4 5 6 7 10 9 8 11 12 14 13 15 16 1. Reverse idler gear 2. 4th speed gear 3. 3rd-4th speed synchronizer hub 4.
MANUAL TRANSMISSION (E - W) - General Information 22B-0-6 F5M42 <T ypes with double synchronizer ring for both 1st and 2nd gears, types with double synchronizer ring for 1st gear and triple synchronizer ring for 2nd gear> 1 2 3 4 5 6 7 10 9 8 11 12 14 13 15 16 1.
MANUAL TRANSMISSION (E - W) - General Information 22B-0-7 W5M42 1 2 3 4 56 7 10 9 8 11 12 14 13 15 16 17 18 19 1. Reverse idler gear 2. 4th speed gear 3. 3rd-4th speed synchronizer hub 4. 3rd speed gear 5. T ransmission case 6. Clutch housing 7. Release bearing retainer 8.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-1 1. SPECIFICA TIONS TRANSMISSION MODEL T ABLE - MODEL 1996 T ransmission model Gear ratio Speedometer gear ratio Final gear ratio V ehicle model Engine model EUR F5M41-1-B8A1 B 31/36 3.454 CJ4A 4G92-MVV F5M41-1-F8A1 A 31/36 3.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-2 TRANSMISSION MODEL T ABLE - MODEL 1998 T ransmission model Gear ratio Speedometer gear ratio Final gear ratio V ehicle model Engine model EUR F5M41-1-B8A2 B 31/36 3.454 CJ4A 4G92 F5M41-1-F8A5 A 31/36 3.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-2a TRANSMISSION MODEL T ABLE - MODEL 1999 T ransmission model Gear ratio Speedometer gear ratio Final gear ratio V ehicle model Engine model EUR F5M42-1-V5A4 D 28/36 4.312 N61W 4G93-GDI F5M42-2-R5A3 G 28/36 4.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-2b TRANSMISSION MODEL T ABLE - MODEL 2000 T ransmission model Gear ratio Speedometer gear ratio Final gear ratio V ehicle model Engine model EUR F5M41-1-R8A1 A 31/36 4.052 CJ1A 4G13 F5M41-1-F8A5 A 31/36 3.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-2c TRANSMISSION MODEL T ABLE - MODEL 2001 T ransmission model Gear ratio Speedometer gear ratio Final gear ratio V ehicle model Engine model EUR F5M41-1-R8A1 A 31/36 4.052 CJ1A 4G13 F5M41-1-F8A5 A 31/36 3.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-2d GEAR RA TIO T ABLE A B C D E F G 1st 3.583 3.727 3.071 3.583 3.583 3.583 3.583 2nd 1.947 1.947 1.947 1.947 1.947 1.947 1.947 3rd 1.343 1.343 1.379 1.379 1.379 1.379 1.266 4th 0.976 0.976 1.030 1.030 1.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-2e Items Allowable range Limit Front differential case preload <W5M42> mm 0.05 - 0.1 1 - Center differential case pinion backlash <W5M42> mm 0.025 - 0.150 - Center differential case preload <W5M42> mm 0.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-3 FORM-IN-PLACE GASKET The transmission has several areas where the form-in-place gasket (FIPG) is in use. T o ensure that the gasket fully serves its purpose, it is necessary to observe some precautions when applying the gasket.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-4 SNAP RINGS, SP ACERS AND THRUST PLA TE ADJUSTMENT Part name Thickness mm Identification symbol Part No. Snap ring 2.24 None MD706537 (For adjustment of input shaft front bearing end play) 2.31 Blue MD706538 2.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-5 Part name Part No. Identification symbol Thickness mm Snap ring: F5M41 2.31 Black (2) MD748800 (For adjustment of output shaft rear bearing end play) 2.35 None MD748801 2.39 Blue MD748802 2.43 Brown MD748803 2.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-6 Part name Part No. Identification symbol Thickness mm Spacer: F5M41 0.77 77 MD754476 (For adjustment of differential case end play) 0.86 86 MD720938 0.95 95 MD720941 1.04 04 MD720944 1.13 D MD700270 1.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-7 Part name Part No. Identification symbol Thickness mm Spacer: F5M42 0.71 71 MD754475 (For adjustment of differential case preload) 0.74 74 MD727660 0.77 77 MD754476 0.80 80 MD727661 0.83 83 MD720937 0.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-8 Part name Part No. Identification symbol Thickness mm Spacer: W5M42 0.74 74 MD727660 (For adjustment of center differential case preload) 0.77 77 MD745476 0.80 80 MD727661 0.83 83 MD720937 0.86 86 MD720938 0.
MANUAL TRANSMISSION (E - W) - Specifications 22B-1-9 TORQUE SPECIFICA TIONS TRANSMISSION Items Nm Under cover mounting bolt <F5M42, W5M42> 6.9 Interlock plate bolt 30 Clutch housing - transmission case mounting bolt 44 Clutch release bearing retainer mounting bolt 9.
MANUAL TRANSMISSION (E - W) - Special T ools 22B-2-1 2. SPECIAL TOOLS TRANSMISSION T ool Number Name Use MB990926 Installer adapter Installation of clutch housing input shaft oil seal MB990927 Install.
MANUAL TRANSMISSION (E - W) - Special T ools 22B-2-2 T ool Use Name Number MD998346 Bearing outer race remover Removal of roller bearing outer race MD998772 V alve spring com- pressor Removal of rolle.
MANUAL TRANSMISSION (E - W) - Special T ools 22B-2-3 T ool Use Name Number MD998819 Installer adapter (40) Installation of 5th-reverse speed synchronizer hub, dif ferential case bearing, 4th speed gea.
MANUAL TRANSMISSION (E - W) - Special T ools 22B-2-4 TRANSFER T ool Number Name Use MB990887 Arm bush remover and installer ring Installation of transfer oil seal MB990891 Arm bush remover and install.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M41> 22B-3-1 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added 3. TRANSMISSION <F5M41> DISASSEMBL Y AND REASSEMBL Y 1 2 3 4 5 6 7 10 9 8 11 12 32 Nm 18 Nm 69 Nm 3.9 Nm 69 Nm 1 TFM0718 Disassembly steps 1.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M41> 22B-3-2 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added 14 13 15 Lubricate all internal parts with gear oil dur- ing reassembly . 16 17 18 19 20 22 23 24 25 26 27 28 18 Nm 44 Nm 30 Nm 18 Nm 48 Nm TFM0719 21 Disassembly steps 13.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M41> 22B-3-3 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added Lubricate all internal parts with gear oil dur- ing reassembly . 18 Nm 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 TFM0720 Disassembly steps " D A 29.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M41> 22B-3-4 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added DISASSEMBL Y SERVICE POINTS A A " SEALING CAP REMOV AL A B " TRANSMISSION CASE REMOV AL Expand the snap ring to remove it from the snap ring groove of the ball bearing.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M41> 22B-3-5 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added A E " INPUT SHAFT / OUTPUT SHAFT REMOV AL Remove the input and output shafts together . ADJUSTMENT BEFORE REASSEMBL Y SP ACER SELECTION FOR DIFFERENTIAL CASE END PLA Y ADJUSTMENT (1) Put solders (about 10 mm long, 1.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M41> 22B-3-6 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added " C A REVERSE INTERLOCK RAIL / STEEL BALL / 5TH SPEED SHIFT RAIL / RE.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M41> 22B-3-7 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added " E A SP ACER INST ALLA TION Install th e spacer selected in t he section “ADJUSTMENT BEFORE REASSEMBL Y”.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M41> 22B-3-8 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added (2) Install the transmission case and expand the snap ring. (3) T ighten the transmission case mounting bolts to the specified torque.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M41> 22B-3-9 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added " L A SPEEDOMETER GEAR INST ALLA TION Apply transmission oil to t he O-ring of th e speedometer gear .
MANUAL TRANSMISSION (E - W) - T ransmission <F5M42, W5M42> 22B-4-1 4. TRANSMISSION <F5M42, W5M42> DISASSEMBL Y AND REASSEMBL Y 11 2 3 4 5 7 9 8 10 32 Nm 18 Nm 69 Nm 3.9 Nm 69 Nm 1 3 12 13 14 15 32 Nm 19 Nm 69 Nm 6 Apply gear oil to all moving parts before installation.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M42, W5M42> 22B-4-2 19 18 20 21 22 23 24 25 26 27 28 29 16 17 18 Nm 44 Nm 30 Nm 6.9 Nm 48 Nm TFM0597 Apply gear oil to all moving parts before installation. Disassembly steps 16. Interlock plate bolt 17.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M42, W5M42> 22B-4-3 18 Nm 34 35 36 37 38 39 40 41 42 43 30 31 32 33 TFM0598 Apply gear oil to all moving parts before installation. Disassembly steps " C A 30. Spring pin 31. 1st-2nd speed shift rail 32.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M42, W5M42> 22B-4-4 DISASSEMBL Y SERVICE POINTS A A " SEALING CAP REMOV AL Drive a screwdriver into the sealing cap at the center , then pry off the sealing cap with t he screwdriver .
MANUAL TRANSMISSION (E - W) - T ransmission <F5M42, W5M42> 22B-4-5 ADJUSTMENT BEFORE REASSEMBL Y SP ACER SELECTION FOR DIFFERENTIAL CASE PRELOAD ADJUSTMENT (1) Put solders (about 10 mm long, 1.6 mm in diameter) in the illustrated positions of th e transmission case an d install the bearing outer race a nd differential.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M42, W5M42> 22B-4-6 (3) While fitting each shift fork in the sleeve, slide the shift rails in the direction shown and install. " C A SPRING PIN INST ALLA TION Install the spring pin such that its slit may face in the axial direction of the shift rail.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M42, W5M42> 22B-4-7 (2) Install the transmission case and expand the snap ring. (3) T ighten the transmission case to the specified torque. NOTE Place the transmission upside down and let the snap ring fit in the groove by taking advantage of the output shaft’s own weight.
MANUAL TRANSMISSION (E - W) - T ransmission <F5M42, W5M42> 22B-4-8 " J A SPEEDOMETER GEAR INST ALLA TION Apply transmission oil to t he O-ring of th e speedometer gear .
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M41> 22B-5-1 5. INPUT SHAFT <F5M41> DISASSEMBL Y AND REASSEMBL Y <Models with reverse brake> Apply gear oil to all moving parts before installation. TFM0834 18 19 20 21 22 23 25 11 24 10 12 13 9 8 7 6 5 4 3 2 1 26 27 25 13 14 15 16 17 29 28 Disassembly steps " M A 1.
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M41> 22B-5-2 DISASSEMBL Y AND REASSEMBL Y <Except models with reverse brake> 18 19 20 21 23 25 11 10 12 13 9 8 7 6 5 4 3 2 1 22 14 15 16 17 24 21 9 Apply gear oil to all moving parts before installation.
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M41> 22B-5-2a DISASSEMBL Y SERVICE POINTS A A " BALL BEARING REMOV AL A B " REVERSE BRAKE SLEEVE REMOV AL Mount a special tool on the 5th speed gear an d remove the reverse brake sleeve.
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M41> 22B-5-2b Intentionally blank PWEE9508-F E July 1999 Mitsubishi Motors Corporation Added.
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M41> 22B-5-3 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added A F " BALL BEARING REMOV AL REASSEMBL Y SERVICE POINTS " A A OIL SEAL INST ALLA TION Drive in the oil seal all the way up to the illustrated dimension.
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M41> 22B-5-4 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added " E A 3RD-4TH SPEED SYNCHRONIZER HUB INST ALLA TION Install the 3rd-4th speed synchronizer h ub in such a way that it will be oriented in the direction shown.
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M41> 22B-5-5 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added " H A 5TH SPEED GEAR SLEEVE INST ALLA TION " I A 5TH-REVERSE SPEED SYNCHRONIZER HUB INST ALLA TION Install the 5th-reverse speed synchronizer h ub in such a way that it will be oriented in the direction shown.
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M41> 22B-5-6 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added " K A REVERSE BRAKE SLEEVE INST ALLA TION " L A BALL BEARING INST .
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M41> 22B-5-7 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added SYNCHRONIZER RING (1) Check to ensure that the clutch gear tooth surfaces are not damaged and broken. (2) Check to ensure that the cone inside diameter is not damaged or worn and that the threads are not crushed.
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M42, W5M42> 22B-6-1 6. INPUT SHAFT <F5M42, W5M42> DISASSEMBL Y AND REASSEMBL Y 14 15 16 17 18 19 20 11 10 12 13 9 8 7 6 5 4 3 2 1 16 TFM0591 Apply gear oil to all moving parts before installation.
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M42, W5M42> 22B-6-2 DISASSEMBL Y SERVICE POINTS A A " BALL BEARING REMOV AL Use the special tool to remove th e ball bearing. A B " 5TH SPEED GEAR REMOV AL Use the special tool to remove the 5th speed gear .
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M42, W5M42> 22B-6-3 " B A BALL BEARING INST ALLA TION Use the special tools to install th e ball bearing. " C A SNAP RING INST ALLA TION Select and install a snap ring so that the input shaft front bearing en d play will have the standard value.
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M42, W5M42> 22B-6-4 " F A SYNCHRONIZER SLEEVE INST ALLA TION (1) Install the synchronizer sleeve in such a way that it will be oriented in the direction shown.
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M42, W5M42> 22B-6-5 " J A THRUST PLA TE ST OPPER INST ALLA TION When the thrust plate is installed, make sure that it is not tilted. " K A BALL BEARING INST ALLA TION Use the special tools to install th e ball bearing.
MANUAL TRANSMISSION (E - W) - Input Shaft <F5M42, W5M42> 22B-6-6 SYNCHRONIZER RING (1) Check to ensure that the clutch gear tooth surfaces are not damaged and broken. (2) Check to ensure that the cone inside diameter is not damaged or worn and that the threads are not crushed.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M41> 22B-7-1 7. OUTPUT SHAFT <F5M41> DISASSEMBL Y AND REASSEMBL Y <T ypes with single synchronizer ring for 2nd gear> 14 15 16 17 18 19 20 11 10 12 13 9 8 7 6 5 4 3 2 1 21 9 22 TFM0715 Apply gear oil to all moving parts before installation.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M41> 22B-7-2 DISASSEMBL Y AND REASSEMBL Y <T ypes with double synchronizer ring for 2nd gear> 23 16 17 18 19 22 11 10 13 15 9 8 7 6 5 4 3 2 1 21 9 24 Apply gear oil to all moving parts before installation.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M41> 22B-7-2a DISASSEMBL Y SERVICE POINTS A A " BALL BEARING REMOV AL A B " 2ND SPEED GEAR SLEEVE REMOV AL Mount a special tool on the synchronizer sleeve and remove the 2nd speed gear sleeve.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M41> 22B-7-2b Intentionally blank PWEE9508-F E July 1999 Mitsubishi Motors Corporation Added.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M41> 22B-7-3 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added " B A SNAP RING INST ALLA TION Select and install a snap ring so that the output shaft front bearing en d play will have the standard value.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M41> 22B-7-4 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added " F A SYNCHRONIZER SLEEVE INST ALLA TION (1) Install the synchronizer sleeve in such a way that it will be oriented in the direction shown.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M41> 22B-7-5 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added " J A SNAP RING INST ALLA TION Select and install a snap ring so that the output shaft rear bearing en d play will have the standard value.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M41> 22B-7-6 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added (3) Press the synchronizer ring against the gear and check clearance “A”. If “A” is less than the limit, replace. Limit: 0.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M41> 22B-7-7 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added SPEED GEARS (1) Check to ensure that the helical and clutch gear tooth surfaces are not damaged or worn. (2) Check to ensure that the synchronizer cone surfaces are not roughened, damaged or worn.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M42, W5M42> 22B-8-1 8. OUTPUT SHAFT <F5M42, W5M42> DISASSEMBL Y AND REASSEMBL Y <T ypes with single synchronizer ring for 1st gear and doub.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M42, W5M42> 22B-8-2 DISASSEMBL Y AND REASSEMBL Y <T ypes with double synchronizer ring for both 1st and 2nd gears, types with double synchronizer.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M42, W5M42> 22B-8-3 DISASSEMBL Y SERVICE POINTS A A " BALL BEARING REMOV AL Use the special tool to remove th e ball bearing. A B " REVERSE GEAR BEARING SLEEVE REMOV AL Mount a special tool on the reverse gear and remove the reverse gear bearing sleeve.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M42, W5M42> 22B-8-4 A F " 1ST SPEED GEAR SLEEVE REMOV AL Use the special tool to remove the 1st speed gear sleeve. A G " ROLLER BEARING INNER RACE REMOV AL Use th e special tool to remove t he roller bearing inner race.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M42, W5M42> 22B-8-5 " D A SYNCHRONIZER SPRING INST ALLA TION Install the synchronizer spring securely up to the illustrated position of th e synchronizer ring.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M42, W5M42> 22B-8-6 " G A SYNCHRONIZER SPRING INST ALLA TION Install the synchronizer spring securely up to the illustrated position of th e synchronizer ring. " H A 2ND SPEED GEAR SLEEVE INST ALLA TION Use the special tools to install the 2 nd speed gear sleeve.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M42, W5M42> 22B-8-7 " L A 5TH SPEED GEAR SLEEVE INST ALLA TION Use the special tools to install the 5th speed gear sleeve.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M42, W5M42> 22B-8-8 " P A SNAP RING INST ALLA TION Select and install a snap ring so that the output shaft rear bearing en d play will have the standard value. Standard value: - 0.01 - 0.09 mm INSPECTION OUTPUT SHAFT Check the splines for damage a nd wear .
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M42, W5M42> 22B-8-9 OUTER SYNCHRONIZER RING / INNER SYNCHRONIZER RING / SYNCHRONIZER CONE (1) Check to ensure that the clutch gear tooth surfaces and cone surfaces are not damaged and broken.
MANUAL TRANSMISSION (E - W) - Output Shaft <F5M42, W5M42> 22B-8-10 SPEED GEARS (1) Check to ensure that the helical and clutch gear tooth surfaces are not damaged or worn. (2) Check to ensure that the synchronizer cone surfaces are not roughened, damaged or worn.
MANUAL TRANSMISSION (E - W) - Reverse Idler Gear <F5M42, W5M42> 22B-9-1 9. REVERSE IDLER GEAR <F5M42, W5M42> DISASSEMBL Y AND REASSEMBL Y 5 4 3 2 1 TFM0590 Apply gear oil to all moving parts before installation. Disassembly steps 1. Snap ring 2.
MANUAL TRANSMISSION (E - W) - Speedometer Gear 22B-10-1 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added 10. SPEEDOMETER GEAR DISASSEMBL Y AND REASSEMBL Y Lubricate all internal parts with gear oil dur- ing reassembly . 4 3 2 1 TFM0593 Disassembly steps 1.
MANUAL TRANSMISSION (E - W) - Select Lever 22B-1 1-1 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added 1 1. SELECT LEVER DISASSEMBL Y AND REASSEMBL Y 5 4 3 2 1 6 7 8 9 10 11 N m TFM0589 Disassembly steps " A A 1. Dust cover 2. Nut 3. Spring washer 4.
MANUAL TRANSMISSION (E - W) - Control Housing 22B-12-1 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added 12. CONTROL HOUSING DISASSEMBL Y AND REASSEMBL Y 5 4 3 2 1 22 Nm 6 9 7 8 10 11 12 13 14 15 16 17 18 19 20 TFM0916 Disassembly steps A A "" F A 1.
MANUAL TRANSMISSION (E - W) - Control Housing 22B-12-2 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added DISASSEMBL Y SERVICE POINT A A " LOCK PIN REMOV AL Drive the lock pin out of position from the direction shown.
MANUAL TRANSMISSION (E - W) - Control Housing 22B-12-1 22B-12-2a PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added " D A SPRING PIN INST ALLA TION " E A SPRING PIN INST ALLA TION " F A LOCK PIN INST ALLA TION Drive in the lock pin in th e direction shown in the illustration.
MANUAL TRANSMISSION (E - W) - Clutch Housing 22B-13-1 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added 13. CLUTCH HOUSING DISASSEMBL Y AND REASSEMBL Y 5 3 2 1 9.8 Nm 4 6 7* 8 TFM0759 Disassembly steps 1. Clutch release bearing retainer " E A 2.
MANUAL TRANSMISSION (E - W) - Clutch Housing 22B-13-2 A B " OUTER RACE REMOV AL Use the special tools to remove th e outer race. REASSEMBL Y SERVICE POINTS " A A BUSHING INST ALLA TION Press fit the bushing up to the illustrated position, while making sure that the split ends of the bushing do not coincide with the air purge groove.
MANUAL TRANSMISSION (E - W) - Clutch Housing 22B-13-3 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added " C A OUTER RACE INST ALLA TION " D A OIL SEAL INST ALLA TION Apply transmission oil to th e oil seal lip area.
MANUAL TRANSMISSION (E - W) - T ransmission Case 22B-14-1 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added 14. TRANSMISSION CASE DISASSEMBL Y AND REASSEMBL Y 5 4 3 2 1 6 TFM0600 Disassembly steps " C A 1. Oil seal " B A 2. Needle bearing 3.
MANUAL TRANSMISSION (E - W) - T ransmission Case 22B-14-2 PWEE9508-A E Nov . 1995 Mitsubishi Motors Corporation Added " B A NEEDLE BEARING INST ALLA TION Press fit the needle bearing until it is flush with the case, while making sure that the model number stamped side is oriented in the direction shown.
MANUAL TRANSMISSION (E - W) - Differential <F5M41, F5M42>, Front Differential <W5M42> 22B-15-1 15. DIFFERENTIAL <F5M41, F5M42>, FRONT DIFFERENTIAL <W5M42> DISASSEMBL Y AND REASSEMBL Y 10 9 8 7 6 5 4 3 2 1 132 Nm 2 9 6 7 3 TFM0760 Apply gear oil to all moving parts before installation.
MANUAL TRANSMISSION (E - W) - Differential <F5M41, F5M42>, Front Differential <W5M42> 22B-15-2 DISASSEMBL Y SERVICE POINTS A A " BALL BEARING REMOV AL <F5M41> Use the special tool to remove th e ball bearing. A B " T APER ROLLER BEARING REMOV AL <F5M42> Use the special tool to remove the taper roller bearing.
MANUAL TRANSMISSION (E - W) - Differential <F5M41, F5M42>, Front Differential <W5M42> 22B-15-3 (4) Measure the backlash between the side gear an d pinion. Standard value: 0.025 - 0.150 mm (5) If the backlash is o ut of specification, select a spacer and re-measure the backlash.
MANUAL TRANSMISSION (E - W) - Differential <F5M41, F5M42>, Front Differential <W5M42> 22B-15-4 (2) T ighten to the specified torque in the illustrated sequence.
MANUAL TRANSMISSION (E - W) - Center Differential <W5M42> 22B-16-1 16. CENTER DIFFERENTIAL <W5M42> DISASSEMBL Y AND REASSEMBL Y 5 4 3 2 1 6 15 16 17 7 8 9 10 11 12 13 14 12 11 12 9 12 132 Nm Apply gear oil to all moving parts before installation.
MANUAL TRANSMISSION (E - W) - Center Differential <W5M42> 22B-16-2 A B " T APER ROLLER BEARING REMOV AL Use the special tools to remove the taper roller bearing. REASSEMBL Y SERVICE POINTS " A A T APER ROLLER BEARING INST ALLA TION Use the special tool to install t he taper roller bearing.
MANUAL TRANSMISSION (E - W) - Center Differential <W5M42> 22B-16-3 (5) Install the front output shaft to the side gear and fit the snap ring. (6) Attach the spacer on the other side gear , then install the side gear in the center differential case.
MANUAL TRANSMISSION (E - W) - T ransfer <W5M42> 22B-17-1 17. TRANSFER <W5M42> DISASSEMBL Y AND REASSEMBL Y 10 2 11 4 8 7 9 23 Nm 5 3 1 6 Apply gear oil to all moving parts before installation. Disassembly steps " F A 1. Air breather 2.
MANUAL TRANSMISSION (E - W) - T ransfer <W5M42> 22B-17-2 REASSEMBL Y SERVICE POINTS " A A O-RING INST ALLA TION Apply transmission oil to th e O-ring. T ransmission oil: Hypoid gear oil SAE 75W-85W conforming to API classification GL-4 or higher .
MANUAL TRANSMISSION (E - W) - T ransfer <W5M42> 22B-17-3 " F A AIR BREA THER INST ALLA TION Apply sealant to t he air breather . Specified sealant: 3M SUPER WEA THERSTRIP No.
NOTES.
Een belangrijk punt na aankoop van elk apparaat Mitsubishi F5M41 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Mitsubishi F5M41 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Mitsubishi F5M41 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Mitsubishi F5M41 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Mitsubishi F5M41 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Mitsubishi F5M41 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Mitsubishi F5M41 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Mitsubishi F5M41 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.