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OPERA TION AND P AR TS MANUAL Re vision #1 (04/02/08) MODEL QP-402H CENTRIFUGAL PUMP (Honda GX240K1PMT2/GX240U1PMT2 Gasoline Engine) THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest revision of this publication, visit our website at: www .
P A GE 2 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) PR OPOSITION 65 W ARNING.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 3 NO TES.
P A GE 4 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) T ABLE OF CONTENTS QP-402H Gasoline Powered Centrifugal Pump Proposition 65 W ar ning ............................................. 2 T able of Contents ..
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 5 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR .
P A GE 6 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) QP-402H — SAFETY MESSA GE ALERT SYMBOLS Ref er to the engine manuf acturer’ s instructions for data relative to its safe operation.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 7 This pump , other proper ty , or the surrounding environment could be damaged if you do not follow instructions.
P A GE 8 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) QP-402H — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the QP402H Centrifugal Pump. General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 9 QP-402H — R ULES FOR SAFE OPERA TION Maintenance Safety: ■ NEVER lubricate components or attempt service on a running machine. ■ AL W A YS allow the machine a proper amount of time to cool before servicing.
P A GE 10 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) QP-402H — SPECIFICA TIONS/DIMENSIONS (PUMP) Figure 1. QP-402H Dimensions ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o MH 2 0 4 - P Q e p y Tp m u P l a g u f i r t n e C e z i S e g r a h c s i D & n o i t c u S) .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 11 QP-402H — SPECIFICA TIONS/DIMENSIONS (ENGINE) ) s e n i g n E ( s n o i t a c i f i c e p S .
P A GE 12 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) QP-402H — GENERAL INFORMA TION APPLICA TION The QP204H Centrifugal Pump is designed to handle all types of clear water applications. It is ideal for residential use such as dewatering basements and swimming pools.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 13 Figure 2 shows a typical application using the QP-402H centrifugal pump. Please note that this pump is intended for the removal of clean water . 1 . Pump – The model QP-402H is a 4-inch centr ifugal pump used in general de-w atering applications.
P A GE 14 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) Figure 3. Pump Refueling QP-402H — REFUELING D ANGER - Fueling The Engine If pump is placed in a truck bed with a plastic liner , REMO VE pump from tr uck bed and place on ground (Figure 3) to refuel.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 15 QP-402H — B ASIC ENGINE Figure 4. Engine Controls and Components INITIAL SER VICING The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation.
P A GE 16 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) QP-402H — PRE-INSPECTION (ENGINE) Figure 5. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 17 Pre-Setup (Pump) 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o pr ime pump , remov e fill cap (Figure 2) and fill pump casing with water .
P A GE 18 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) QP-402H — INITIAL ST AR T -UP (ENGINE) Starting the Engine ( HOND A engine) 1 . Place the engine fuel valve lever (Figure 7) to the " ON " position.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 19 QP-402H — INITIAL ST AR T -UP (ENGINE) 6 . Grasp the star ter grip (Figure 12) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point.
P A GE 20 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) QP-402H — MAINTENANCE (PUMP) T o perform the pump vacuum test do the f ollowing: 1. Remove the pump fill cap (Figure 2), and fill the pump with water . 2.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 21 QP-402H — MAINTENANCE (PUMP) Figure 18. Pump V acuum T ester -15 -30 -10 -5 in. Hg kPa WIKA R -100 -80 -60 -40 -20 ACCEPT ABLE READING SHOULD BE BETWEEN -25 AND -20 IN.
P A GE 22 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) QP-402H — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 23 MAINTENANCE P erform the engine maintenance procedures as indicated below: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y .
P A GE 24 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) QP-402H — PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 25 NO TE P A GE.
P A GE 26 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) QP-402H — TR OUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 27 QP-402H — TR OUBLESHOO TING (ENGINE/PUMP) ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O .
P A GE 28 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) QP-402H — EXPLANA TION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section are subject to change without notice . Multiquip does not guarantee the availibility of the parts listed.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 29 QP-402H — SUGGESTED SP ARE P ARTS QP-402H CENTRIFUGAL PUMP 1 T O 3 UNITS WITH HOND A GX240K1PMT2/GX240U1PMT2 ENGINE(S) Qty . P/ N Description 3 KIT402H .......
P A GE 30 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) QP-402H — PUMP ASSY . PUMP ASSY . 44 PUMP KIT 40 39 41 11 26 31 37 24 18 7 16 4 13 14 5 28 26 6 19 17.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 31 QP-402H — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 9430100010 CASING 1 3 9430100020 CASING CO VER .................................
P A GE 32 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — AIR CLEANER (DU AL) ASSY.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 33 AIR CLEANER (DU AL) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16271ZE2000 GASKET , ELBOW 1 1 ◊ ◊ ◊ ◊ ◊ 16271ZE2010 GASKET , ELBOW 1 2 17210ZE2822 ELEMENT , AIR CLEANER (DU AL) .
P A GE 34 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CAMSHAFT ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 35 CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 14100ZE2W00 CAMSHAFT ASSEMBL Y ..................................... 1 .........
P A GE 36 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CARBURET OR ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 37 HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CARBURET OR ASSY . CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16010ZE2812 CARBURET OR, GASKET SET .
P A GE 38 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CARBURET OR ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 39 CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5 16220ZA0702 SP A CER, CARBURET OR 1 1 6 16221ZA0800 GASKET , CARBURET OR 1 1 7 16223ZA0800 GASKET , INSULA T OR 1 1 8 16610ZE1000 LEVER, COMPLETE, CHOKE (STD) .
P A GE 40 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CONTROL ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 41 HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CONTROL ASSY . CONTROL ASSY .
P A GE 42 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CRANKCASE CVR.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 43 HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CRANKCASE CVR. ASSY . CRANKCASE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 11399ZE2600 CO VER ASSY .
P A GE 44 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CRANKSHAFT ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 45 HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CRANKSHAFT ASSY . CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 5 13310ZE2651 CRANKSHAFT COMPLETE .
P A GE 46 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CYLINDER B ARREL ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 47 NOTE GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW ◊ ◊ ◊ ◊ ◊ GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABO VE HOND A GX240K1PMT2/ GX240U1PMT2 ENG.
P A GE 48 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CYLINDER HEAD ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 49 HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — CYLINDER HEAD ASSY . CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12200ZH9000 CYLINDER HEAD .
P A GE 50 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — F AN CO VER ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 51 HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — F AN CO VER ASSY . F AN CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16731ZE2003 CLIP , TUBE 1 2 19610ZE2010ZC CO VER, F AN *NH1* (BLACK) 1 3 19631ZE2D00 SHROUD 1 4 32197ZH8003 SUB HARNESS .
P A GE 52 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — FL YWHEEL ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 53 HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — FL YWHEEL ASSY . FL YWHEEL ASSY .
P A GE 54 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/ GX240U1PMT2 ENG. — FUEL T ANK ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 55 HOND A GX240K1PMT2 /GX240U1PMT2 ENG. — FUEL T ANK ASSY . FUEL T ANK ASSY .
P A GE 56 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2 /GX240U1PMT2 ENG. — IGNITION COIL ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 57 HOND A GX240K1PMT2 /GX240U1PMT2 ENG. — IGNITION COIL ASSY . IGNITION COIL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 30500ZE2023 COIL ASSY ., IGNITION 1 2 30700ZE1013 CA P , ASSY .
P A GE 58 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2 /GX240U1PMT2 ENG. — MUFFLER ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 59 HOND A GX240K1PMT2 /GX240U1PMT2 ENG. — MUFFLER ASSY . MUFFLER ASSY .
P A GE 60 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2 /GX240U1PMT2 ENG. — PIST ON ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 61 HOND A GX240K1PMT2 /GX240U1PMT2 ENG. — PIST ON ASSY . PIST ON ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13010ZE2014 RING SET , PIST ON (STD .
P A GE 62 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2 /GX240U1PMT2 ENG. — RECOIL ST AR TER ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 63 HOND A GX240K1PMT2 /GX240U1PMT2 ENG. — RECOIL ST AR TER ASSY . RECOIL ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 28400ZE2W01ZB ST A R TER ASSY .
P A GE 64 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2/GX240U1PMT2 ENG. — GASKET KIT ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 65 HOND A GX240K1PMT2/GX240U1PMT2 ENG. — GASKET KIT ASSY . GASKET KIT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 061A1ZE2040 GASKET KIT , ENGINE .
P A GE 66 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) HOND A GX240K1PMT2 /GX240U1PMT2 ENG. — LABELS ASSY .
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 67 HOND A GX240K1PMT2 /GX240U1PMT2 ENG. — LABELS ASSY . LABELS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 87521ZE2W01 EMBLEM (GX240 HOND A 8.
P A GE 68 — QP-402H CENTRIFUGAL PUMP — OPERA TION AND P ARTS MANU AL — REV . #1 (04/02/08) P A YMENT TERMS T erms of payment f or par ts are net 30 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 69 NO TES.
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MUL TIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission.
Een belangrijk punt na aankoop van elk apparaat Multiquip qp-402h (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Multiquip qp-402h heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Multiquip qp-402h vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Multiquip qp-402h leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Multiquip qp-402h krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Multiquip qp-402h bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Multiquip qp-402h kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Multiquip qp-402h . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
