Gebruiksaanwijzing /service van het product TBM 200 LH van de fabrikant Polaris
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INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 1of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 POLARIS SERIES TBM 200 LH ( 8" ) TYPE PHO / PBO / PVO ELECTRO-SUBMERSIBLE PUMP PUMP TYPE: TBM 200 LH ( 8" ) TYPE ( ) POLARIS PART NBR.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 2of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 TABLE OF CONTENTS SECTION 1.0 INTRODUCTION SECTION 2.0 WARRANTIES SECTION 3.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 3of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 SECTION 6.0 OPERATION 6.1 PRE START UP CHECK 6.2 PUMP START UP 6.3 PUMP SHUT DOWN 6.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 4of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 1.0 INTRODUCTION Your new Series TBM pump has been designed and manufactur ed to perform for many years with a minimum of maintenance.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 5of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 2.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 6of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 3.0 SAFETY Do not install the equipment other than in accordance with the instructions contained in this manual.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 7of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 8of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.2.2 USED PUMP STORAGE A used pump should be completely disassembled and all parts cleaned and inspected.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 9of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 10of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 4.6.2 PRIMARY SEAL FLUSH The seal flush / cooling water to the out board mechanical seal is automatically supplied if the pump is running.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 11of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 5.0 ELECTRICAL INSTALLATION 5.1 GENERAL Power supply and electrical work must be as per local and national codes.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 12of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.0 OPERATION 6.1 PRE-START UP CHECK A pre-start up check should always be performed prior to putting your pump into service.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 13of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.2 PUMP START UP Whenever possible, start the pump in clear liquid to pr ime discharge piping and/or hoses.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 14of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.3 PUMP SHUT DOWN Never stop the pump while pumping solids through the system.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 15of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 6.4 TROUBLE SHOOTING 6.4.1 FAULT TR ACING To carry out fault tracing on electrical equi pment, a multi-meter, test lamp and wiring diagram are required.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 16of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 - FAULT SIGNAL AT THE STARTER, PUMP CAN BE STARTED MANUAL LY Check for faulty level-control system co mponents (start or high water sensors).
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 17of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 - PUMP IS EXPECTED TO.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 18of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 - PUMP IS RUNNING WITH REDUCED FLOW This can be caused by either pump and / or system related problems.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 19of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.0 WET END INSTALLATION Inspect and inventory all parts before y ou begin assembly.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 20of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.1 TBM 200 LH - TYPE PHO Drawing A0207 and A0210 Apply "Never-Seize" to the mot or sha ft end.
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ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151 151.200.05.00240 1 KIT, WET END - BASIC TBM 200LH 375.57 826.37 101 101.012.05.00213 1 IMPELLER RH, 5V TBM 200LH PHO, PBO, PVO A532 CL III TP. A C0182 102 102.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 23of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.2 TBM 200 LH - TYPE PBO Drawing A0208 and A0211 Apply "Never-Seize" to the mot or sha ft end.
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ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151 151.200.05.00240 1 KIT, WET END - BASIC TBM 200LH 375.57 826.37 101 101.012.05.00213 1 IMPELLER RH, 5V TBM 200LH PHO, PBO, PVO A532 CL III TP. A C0182 102 102.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 26of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 7.3 TBM 200 LH - TYPE PVO Drawing A0209 and A0212 Apply "Never-Seize" to the mot or sha ft end.
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ITEM ITEM ITEM PART NUMBER QTY. DESCRIPTION EXT. DESC.1 MODEL1 MODEL 2 WT.(KG) WT.(lbs) MTL. DWG. # 151 151.200.05.00240 1 KIT, WET END - BASIC TBM 200LH 375.57 826.37 101 101.012.05.00213 1 IMPELLER RH, 5V TBM 200LH PHO, PBO, PVO A532 CL III TP. A C0182 102 102.
INSTALLATION, OPERATION AND MAINTENANCE MANU AL POLARIS - SERIES TBM 200 LH ( 8” ) - TYPE PHO / PBO / PVO 29of 29 DOCUMENT NBR. : PED-010 REVISION: 1 EFFECTIVE DATE: 08-24-2004 8.0 APPENDIX 8.1 PUMP GENERAL ARRANGEMENT DRAWI NG, TBM 200 LH – PHO, PBO, PVO TBM 200 LH – 40 / 50 / 60 HP MOTOR TBM 200 LH – 75 / 100 / 125 HP MOTOR 8.
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3 When removing impeller warm slightly with a torch and pry impeller off evenly with either small pry bars or a wheel puller . When the submersible pump motor leaves the factory it is ready for installation.
4 With proper application and installation of monitoring devices, periodic inspection of motor seals is not required.
5 CABLE CONNECTOR MOISTURE SENSORS (2) OUTER SEAL OUTER SNAP RING The cable connector assembly may be removed to reconnect the leads without negating the U/L listing or the warranty .
6 Thermostats are automatic reset for use in a normally closed circuit where the thermostat is connected in series with the holding coil of the magnetic starter . Thermostats provide Over T emperature Protection 2" in accordance with NEMA MG 1Ć12.
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8 Normally open load contacts close and normally closed load contacts open when the sensor probes detect the influx of moisture within the motor .
ST ANDARD REPLACEMENT SEAL CROS S REFERENCE PURCHASING SPECIFICATIONS Part No. 64262Ć a Crane T ype Seal T ype Seat Spring Code No. b c d e f g h k m 2 2 1- %.
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ENGINEERING STANDARD PROCE DURE IMPELLER INSTALLATION – TECH BULLETIN 1of 2 DOCUMENT NBR. : PED-016 REVISION: 1 EFFECTIVE DATE: 09-26-2003 0 NEW UJB 08-15-02 1 ADDED250LH UJB 09-26-03 REV ECN CHANGE DESCRIPTION BY APPV’D DATE 1.
ENGINEERING STANDARD PROCE DURE IMPELLER INSTALLATION – TECH BULLETIN 2of 2 DOCUMENT NBR. : PED-016 REVISION: 1 EFFECTIVE DATE: 09-26-2003 0 NEW UJB 08-15-02 1 ADDED250LH UJB 09-26-03 REV ECN CHANGE DESCRIPTION BY APPV’D DATE 2 2 . . 3 3 – – I I m m p p e e l l l l e e r r C C a a p p I I n n s s t t a a l l l l a a t t i i o o n n hreads.
ENGINEERING STANDARD PROCE DURE IMPELLER INSTALLATION – TECH BULLETIN 1of 1 DOCUMENT NBR. : PED-017 REVISION: 0 EFFECTIVE DATE: 09-16-2003 0 NEW UJB 08-15-02 1 ADDED250LH UJB 09-26-03 REV ECN CHANGE DESCRIPTION BY APPV’D DATE 1.
Een belangrijk punt na aankoop van elk apparaat Polaris TBM 200 LH (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Polaris TBM 200 LH heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Polaris TBM 200 LH vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Polaris TBM 200 LH leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Polaris TBM 200 LH krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Polaris TBM 200 LH bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Polaris TBM 200 LH kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Polaris TBM 200 LH . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.