Gebruiksaanwijzing /service van het product UHD[X][S][R] 250 van de fabrikant Roberts Gorden
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Installation, Operation & Ser vice Manual Models UHD[X][S ][R] 150, 17 5, 200, 22 5 250, 30 0, 350, 40 0 P/N 1 1 300 1 NA 1 1/08 Or ig. UHD-Series T ubular Duct Furnace (Standard Range) W ARNING Installation must be done b y a contr actor qualif ied in the installation and service of gas-fir ed heating equipment or your gas supplier .
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© 200 8 Ro b er ts-Gor don LLC All rights r eser v ed. N o par t of this w ork co v er ed b y the copyrights herein ma y b e repr od u ced or copied in any f orm or b y any means - g raphic, electr o.
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TABLE OF FIGURES Fi gur e 1: Cl earan ces t o Comb ust ible s .......... ........... ........... ...... 3 Fi gur e 2: A ir Flow Dir ect ion ............... ............ ........... ................. 7 Fi gur e 3: Su spens ion Meth ods ................
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SECTION 1: H EATER S AFETY 1 SECTION 1: HEATER SAFETY Y our Saf ety is Impor tant t o Us! This s ymbol is used thr oughout the manua l t o noti fy y ou of possib le fir e, electrical or b urn hazar ds . Ple ase pa y special at tention when r eading and f oll ow ing the warnings in these sections .
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 2 SECTION 2: INSTALLER R ESPONSIBILITY The inst aller i s r esponsi b le f or the f ollow ing: • T o in stal l the heat er , as wel l as the g as and electrical suppli es, in accor dance w ith appli cab le specif ications and codes .
SECTION 3: C RITICAL C ONS IDERATION S 3 SECTION 3: CRITICAL CONSI DERATIONS 3.1 Basic Inf ormation UHD[X][S][ R] heater s ha v e automatic igniti on burner s f or ON/OFF oper ation only . 3.2 Manufact ured Unit s Gas-f ir ed, po wer -v ent ed duc t furnace w ith t ub ular heat e x changer .
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 4 3.6 V entilation It is impor t ant to ensur e that there is adequat e air space ar ound t he heat er t o supply air f or comb ustion, v ent ilation and di strib ution in accor dance w it h local and nati onal codes on P age 9, Section 6 .
SECTION 4: N ATI ONAL S TANDARDS AND A PPLICABLE C ODES 5 SECTION 4: NATIONAL STANDARDS AND APPLICABLE CODES 4.1 Gas Codes The type of g as appea ring on the name plat e must be the type of gas used. Inst allation mu st comply with nat ional and loc al codes and requi rement s of the l ocal g as compan y .
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 6 4.6 High Al tit ude These heat er s are CS A -appr ov ed (without modifi cations) f or inst alla tions up t o 2000' (6 1 0 m) in US and Ca nada. CS A appro ved heat er s instal led abo v e 2000' (61 0 m) must be de-r at ed.
SECTION 5: D UC T H EAT ER I NSTA LLATIO N 7 SECTION 5: DUCT HEATER INSTALLATION 5.1 Gener al To connect the inlet and outlet ducts to the heater, Duct-Mate or si milar flanges may be slid over the duct connec tor f langes suppl ied on the unit and secured with screws.
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 8 5.1 .3 A ir Flow And T emperat ure Rise Ranges 5.2 Suspension F our suspension points (3/8 " nuts ) are loc at ed on the t op of the heat er . Dr op rods mus t be 3 /8" diamet er mild st eel.
SECTION 6: V ENTING 9 SECTION 6: V ENTING 6.1 Changing V ent and Air Int ak e Orie ntation The heat er is sold w ith r ear horiz ontal v ent and air inta k e connect ions.
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 10 V ents and air int ak es m ust be adequately suppor t ed so that the heat er does not bear the weight of t he pipes. F or v ent t ermination See P age 1 1, F igure 4 thr ough P age 1 4, F igur e 9 .
SECTION 6: V ENTING 11 The entir e v ent sh ould be insulat ed with f oil faced fi bergl ass insulat ion (1/2" thic k, 1 -1/2# density minimum). 6.7 .1 Maxim um V ent Lengths 6.8 V ent Mater ial V ent mat erial ma y be single wal l 26 ga. (mi nimum) ga l v aniz ed st eel or equal thi c kness st ain less st eel.
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 12 Fig ur e 5: Standar d V ented Heate r - V er tical and Hor izont al V ent T erminat ion Fig ur e 6: Standar d V ented He.
SECTION 6: V ENTING 13 F igur e 7: Separ at ed Comb ustion Heat er - V er tical and Hor izontal V ent T erminati on F igur e 8: Concentr ic V ent Bo x V ent T er mination 1 2" (31 cm) Minim u m fr om air inlet to v ent termination (may b e horizontal or v er tical clearance).
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 14 Fig ur e 9: Concentri c V er tical and Hor iz ontal V ent T erminat ion - Separ ate d Combusti on Heate r Description P art N umber Qty .
SECTION 7: A IR S UPPLY 15 SECTION 7: AIR SUPPLY 7 .1 Separ ated Comb usti on Installati on W hen instal led as a separat ed comb ustion heat er (UHD[X]S[R]) , t he air f or comb ustion is dr a wn in fr om outsi de th e b uilding .
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 16 SECTION 8: GAS PIPING A gas met er is connect ed to the ser vice pipe b y the gas s upply comp any . An e xisting met er s hould be check ed, pref erab ly b y t he compan y , t o e nsure that the meter is adequat e f or the r at e of g as supply requi red.
SECTION 9: W IR ING 17 SECTION 9: W IRING All heat er models r equir e const ant 1 20 V/1Ø/60 Hz pow er supply . Check heat er r ating plat e for elec trical rati ng f or pr oper cir cuit sizing . F or servicing , a disconnect s w itch of pr oper elect rical rati ng should be insta lled in the vici nity of the heater .
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 18 9.3 Inter nal W ir ing Diagr am IMPORT ANT : F or f ield w iring int o service junction bo x, or if any of th e original.
SECTION 9: W IR ING 19 9.4 Ladder W ir ing Dia gr am IMPORT ANT : F or f ield w iring int o service junction bo x, or if an y of the original w ir e suppli ed with the heat er must be r eplaced, it m ust be repl aced w ith w iring material ha ving a t emper atur e ra ting of at least 1 05 °C (221 °F) and 600 V .
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 20 9.5 Electr ical Connection to the Heat er IMPORT A NT : Junc tion bo x is not pr o vided w ith heat er . Conduit can al so be at tached direc tly t o heate r wi th w ir e juncti on made wi thin the heat er cabinet.
SECTION 1 0: O PERATION AND M AINTENANCE 21 SECTION 1 0: OPERATIO N AND MAINTENANCE R ead this manual car efully bef ore inst allat ion, operat ion, or service of this equipment. All components are accessed vi a the door secur ed b y f our sheet metal scr e ws .
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 22 Fig ur e 1 1: Aut o matic Burner Contr ol Sequence F igur e 1 2: Gas V alv e B u rner Se qu ence for Ignition Contr ol F.
SECTION 1 0: O PERATION AND M AINTENANCE 23 1 0.2.2 Start-Up the Gas V alve (All Gases) 1 0.2.2.1 Chec k Burner Gas Pr essur e 1 . Re mov e the plug i n the out let (b ur ner) pr e ssure test point and co nnect a pr es sure tap and a man omet er . 2. With t he bu r ner f iring , measure the pr essur e on the manomet er .
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 24 SECTION 1 1: USER INSTRUCTIONS 1 1 .1 User Instr uctions The UHD[X][S][R] Series heat er s ar e fully aut omatic and operat e fr om the e x t ernal contro ls f it ted on sit e.
SECTION 1 2: S ERVICING 25 SECTION 1 2: SERVICING 1 2.1 Ser vici ng Instruct ions Af ter st ar t-up , the heat er w ill r equir e maint enanc e to be carried out annual ly . If the heat er is used in a dir ty or dusty area, mor e frequent maint enance may be req uir ed.
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 26 1 2.7 Mai ntenance Chec klist Install ation Code and Annual Inspecti ons: All inst allations an d service of R OBER TS G.
SECTION 1 2: S ERVICING 27 Gas Line and Shut -of f Va l v e s Check f or gas leaks . See P age 16, Secti on 8 . Burner Observ ation Windo w Mak e sure it is clean and fr ee of crac ks or holes. Clean and r eplace as r equir ed. Flue Blo wer Scr oll, Wheel and Moto r Compr essed air or a vacuum clea ner ma y be used to cl ean dust and dir t.
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 28 SECTION 1 3: T ROUBLESHOOTING 1 3.1 Gener al F an and limit s w itch ar e operating normally . Replace t emperat u r e limit s w itch. Ens u re air f lo w thr o u gh heat ex changer is appropriate per the r ating plate .
SECTION 1 3: T ROUB LESH OOTING 29 1 3.2 T roub leshooting F or A utomatic Igni tion Bur ner S y st ems If pro b lems persist, contact Ro b er ts-Gordon LLC at www .r g-inc.com Heater Operating TROUBLESHOO T ENDS. N o T race fa u lt in s u per v ision sy stem.
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 30 1 3.3 T roub leshooti ng for Fla me Supervision S ys te m NO TE: Minimum f lame pr obe curr ent 1 μ A DC . T ypical flame pr obe curr ent 3- 5 μ A DC. T o m easur e flame curr ent, connect a 0 - 50 μ A DC meter in series w ith the f lame pr obe .
SECTION 1 3: T ROUB LESH OOTING 31 1 3.4 T roub leshootin g fo r Gas V alv es 1 3.5 T roub leshootin g fo r Flue Blo wer V al v e f a u lty . Replace w ith one of correct type. Fa u lt else w her e. Corr ect press u r e pro b lem. If pro b lems persist, contact Ro b er ts-Gordon LLC at www .
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 32 SECTION 1 4: REPLACEMENT P AR TS See w ar nings and important inf or mation on P age 25, Section 1 2 bef ore r emo ving or r eplaci ng par ts. Burner Components All serviceab le b ur ner par ts ar e accessed b y the door on the side of the heat er .
SECTION 1 4: R EPLACEMENT P AR TS 33 1 4.2 Burner Compartment 1 4.2.1 Burner Inject ors MODEL UHD[X][S][R] 15 0 UHD[X][S][R] 175 UHD[X][S][R] 200 UHD[X][S][R] 225 UHD[X][S][R] 250 UHD[X][S][R] 30 0 UHD[X][S][R] 350 UHD[X][S][R] 400 Orifice Quanti ty 7 8 9 10 11 12 14 14 Nat ur al Gas (G 20) Orifice Mar king 43 43 2.
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 34 1 4.3 I gnition El ectr ode and Fl ame P r obe Description P art Numb er Qty .
SECTION 1 4: R EPLACEMENT P AR TS 35 1 4.4 Heat Ex changer The heat e x changer consist s of a f our -pass design w ith 1 .75" out er di ameter [409 st ainless st eel] tube . The tube plat es ar e made of [aluminiz ed st eel] [ 409 stainl ess st eel].
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 36 1 4.6 P ressur e S wi tch P ull of f 3 wa y connect or . Spring open plastic clips of mounting cr adle . Replace w ith corr ect type of press ur e s w itch f or model. The pressu r e sw itches are col or coded f or each p ressu r e set ting.
SECTION 1 5: S PEC IF ICAT IONS 37 SECTION 1 5: SPECIF ICATIONS 1 5.1 Dimension Data 2.4" (6 cm) A B REAR VIEW END VIEW H J T OP VIEW Heater m u st b e s u pp orted at these points from a b o v eo r b elo w . 4 x 3/ 8 " Capti v e Nu ts Pr o v ided Electrical S u ppl y Air Intake (UHD[X][S][R] only) Fl u e 25.
UHD S TANDARD D UCT F URNACE I NSTALL ATION O PER ATION AND S ERVICE M ANUAL 38 1 5.2 Gener a l T echnical Data T able * D o not e x ceed th e maximum l ength of flue stated or heater may not operate properly .
SECTION 1 6: T HE ROBER TS GORDON ® COMB A T ® UHD-S ER IES W A RR ANTY 39 SECTION 1 6: THE ROBER TS GORDON ® COMBA T ® UHD-SERIES W ARR ANTY ROBER TS GORDON ® WILL P A Y FOR: Within 24 mont hs f.
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® O WNER W ARR ANTY REGIS TRA TION C ARD Abou t t he Owner: Name:__________________________________________________________________________________________________ Add r ess:_________________________.
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W ARNING © 200 8 Ro b er ts-Gordon LLC www .rg-inc.com Printed in U .S.A. P/ N 91 039 8 31 At tach this inf ormation t o the w all near the ROBER TS GORDON ® heat er Read the Installation, Operation and Service Manual thorou g hly before installation, operation or service .
Een belangrijk punt na aankoop van elk apparaat Roberts Gorden UHD[X][S][R] 250 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Roberts Gorden UHD[X][S][R] 250 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Roberts Gorden UHD[X][S][R] 250 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Roberts Gorden UHD[X][S][R] 250 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Roberts Gorden UHD[X][S][R] 250 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Roberts Gorden UHD[X][S][R] 250 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Roberts Gorden UHD[X][S][R] 250 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Roberts Gorden UHD[X][S][R] 250 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.