Gebruiksaanwijzing /service van het product Motorcycle Accessories van de fabrikant S&S Cycle
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1 Instruction Sheet #51-1 160 04-28-04 Copyright®, 2003 by S&S Cycle, Inc. All rights reserved. Printed in the U.S.A. Because e v ery industry has a leader S&S T win Cam Style Engine Assembly and Installation Instructions S & S Cycle , I nc.
2 SAFE INST ALLA TION AND OPERA TION RULES: Before installing any S&S engine part, it is your responsibility to read and follow all instructions. The rules below are for your personal safety , and must be kept in mind at all times. ● Gasoline is extremely flammable and explosive under certain conditions, and toxic when inhaled.
S&S Basic T win Cam Style Engines for Evolution Style Chassis * Displacement Bore Stroke Fuel System Finish Assembled Part Number Natural 31-9340 124" 4 1 ⁄ 8 "4 5 ⁄ 8 " Carbure.
B. Additional Features: ● Greater overall strength than stock crankcases, especially in the front motor mount, an important consideration in high performance applications. ● All oil passages between the crankcase and cam support plate are o-ring sealed.
5 C. Modification Notes S&S Cycle cautions against modifying these crankcases due to the possibility of damaging or weakening them. Modifying S&S crankcases in any fashion voids all manufacturer warranties.
6 CAUTION - Improper alignment of engine and frame mounts may cause abnormal stresses resulting in damage to crankcases or other parts. 2. T est-fit instructions for T win Cam style cases with Evo Style motor mounts. 1. Assemble case halves using case bolts.
CAUTION - Failure to observe the above may result in engine damage not covered under warranty . 1. Crankcase preparation before assembly . NOTES - S&S crankcases are sold in matched sets only .
3. Coat right main bearing and race with assembly lube. , then join left and right crankcase halves. 4. T ighten 5⁄16" case bolts to 18 ft-lbs, tighten 1⁄4" center bolt to 120 in-lbs. in the sequence shown. See Figure 1. 5. Install drive sprocket spacer and sprocket shaft oil seal in main bearing race of left case.
9 Use tool to guide bearing rollers onto inner race Picture E9 Picture E12 Picture E10 Picture E13 Picture E1 1 Figure 1 Picture E7 1 2 3 4 5 6 7 8 9 Picture E8.
10 2. Inspect pistons, especially areas around machined surfaces such as ring grooves and wristpin holes. De-burr as necessary , taking care to remove particles that could become dislodged inside engine. 3. Measure ring end gaps and adjust as necessary .
11 5. Install cylinder heads 1. Place head gasket on top of cylinder . Locate on dowels installed in cylinder . NOTE - Head gaskets should be installed clean and dry . 2. Before installing heads spin each head bolt down on its respective stud to be sure threads are clean and free of contamination.
9. Compression releases and rocker cover installation. Refer to the included instructions to install the compression releases and rocker covers NOTES: ● If S&S compression releases will be installed, it is much easier to install them before the rocker covers are installed and the engine is installed in the frame.
H. Fuel system installation and tuning NOTES - S&S Engine assemblies are available with either carbureted or fuel injected systems. Assembled Engines are shipped with the carburetor or fuel injection system installed. Refer to the included instructions for operation and tuning .
NOTE - S&S oil line, oil tank fittings, and oil conduit block fittings have a larger diameter than OEM components. CAUTION - Do not use the existing OEM oil tank fittings with S&S oil line #50-8157. The OEM fittings are not large enough diameter for the S&S oil line.
NOTES: ● If oil fails to appear at oil sender hole within 30 seconds of starter operation, allow the starter to cool. verify that oil line routing is correct and that the oil tank is full to the proper level ● Oil pressure indicator lamp should light when ignition is turned on.
2. Engine break-in 1. Closely monitor engine for excessive heat build-up. Do not allow the engine to idle for long periods of time. Be especially watchful when air temperatures exceed 90 degrees. Slow speed operation in urban areas during the summertime is especially hard on engines.
17 Displacement Bore Stroke Compression Ratio 124” 4-1⁄8” 4-5⁄8” 10.8:1 Cylinder Heads Specification V alve guide in head (tight) .0015”-.003” V alve seat in head (tight) .005”-.0075” V alves Specification Service (Fit in guide.) Wear Limit Intake .
18 S&S Recommended Regular Service Intervals Item Interval Engine Oil & Filter ...........................................Change at 50, 500, 2,500 miles, every 2,500 ........................................................................ miles thereafter .
19 1 2 6 4 5 33 31 18 14 12 11 16 17 12 14 10 7 19 25 27 24 26 13 15 30 29 28 20 25 32 21 23 22 3 9 8 7 1. Bolt, stator 10-24 x1" SHC - 4 required (HD#2720) (10 Pack) . ..................... 50-0194 2. Seal, sprocket shaft (HD#12068) ............
Because e v ery industry has a leader.
Een belangrijk punt na aankoop van elk apparaat S&S Cycle Motorcycle Accessories (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen S&S Cycle Motorcycle Accessories heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens S&S Cycle Motorcycle Accessories vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding S&S Cycle Motorcycle Accessories leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over S&S Cycle Motorcycle Accessories krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van S&S Cycle Motorcycle Accessories bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de S&S Cycle Motorcycle Accessories kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met S&S Cycle Motorcycle Accessories . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
