Gebruiksaanwijzing /service van het product EPX10 van de fabrikant Stanley Black & Decker
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© 2013 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 73157 2-2015 V er-6 S afety , O pera tiOn and M aintenance USer ManUaL EPX10 PIN BRAZING UNIT.
2 ► EPX10 User Manual DECLARA TION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONF ORMITE CE E DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORMITA Hydr.
EPX10 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of the ECONECT unit, other than routine maintenance, must be performed by an autho- rized and certied dealer .
4 ► EPX10 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
EPX10 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs.
6 ► EPX10 User Manual LED LED Connect the charger to the “grinder / charging” outlet on the unit then plug in the power cord. The battery is fully charged after about 4 hours (if completely discharged). CHARGING THE BA TTER Y CAN ONL Y BE CARRIED OUT BETWEEN 0°C to +45°C NO TICE If the batteries are left uncharged, they may be damaged.
EPX10 User Manual ◄ 7 GENERAL PROTECTION Store the Electronic Pin Brazing Unit in a place where it is protected from the elements, abrasive dust, and damage. Use only recommended repair and replacement parts and materials specied in this manual. Use only recommended accessories also specied in the this manual.
8 ► EPX10 User Manual PREP ARE THE RAIL SURF ACE Select the type and length of bonding cable to use for the bond and use it as a guide to determine where brazing points on the rail will be required.
EPX10 User Manual ◄ 9 • Connect the brazing gun, power and trigger cable to the unit. • Connect the ground device to the unit, if not already connected. • Press on/off button and select the right pin type by pressing the ”setting” button. The unit will remember what setting was used last.
10 ► EPX10 User Manual V oltage............................................................................................................................................................................... 36 V DC Number of Brazes (Per Charge) ....
EPX10 User Manual ◄ 1 1 Replace the fuses: Push and unscrew counter-clockwise to remove fuse holder . Replace fuse and re-install the fuse holder . NOTE! Control: 5A fuse. Grinder: 15A fuse. Special functions: 1. BA TTERY INDICA TOR: Press and hold the “SETTING” button, while you push the “ON / OFF” button.
12 ► EPX10 User Manual Periodic maintenance of S15 automatic gun 1. Check that all cables and lugs are not damaged and properly tighten in gun and unit. 2. Check that the right pinholder is installed in the gun. See selection of pinholders in the accessories section of this manual.
EPX10 User Manual ◄ 13 Lift level tool P/N-62394 IMPORT ANT! The normal liftheight is 2mm / 0.078 in. This is very important for the arc and energy amount. T oo high liftheight increase the risk of a “coldbrazing”, too low liftheight reduce the time and increase misres.
14 ► EPX10 User Manual Advanced maintenance work Adjusting the liftlevel. 1. Resetting correct liftheight of a S15 gun. Only reset a maladjusted gun. Install the lift level tool (shown below) onto the gun. 2. Connect the cables to the pinbrazing unit and switch on the power .
EPX10 User Manual ◄ 15 Error indications on the unit: “ERROR” led is lit. - The temperature of the battery is over +55 °C/131°F Action: W ait until the light goes out, when the tem- perature drops you will be able to braze again. “ERROR” led ashes.
16 ► EPX10 User Manual PIN & RING HOLDERS 35826 Pin Holder for Pinbrazing, 8-9,5 mm brazing pins. 35827 Pin Holder for Pinbrazing, M8 Threaded pins. 35828 Pin Holder for Pinbrazing, M10 Threaded pins. 35829 Pin Holder for Pinbrazing, M12 Threaded pins.
EPX10 User Manual ◄ 17 BONDING CABLE WITH LUGS (for Pin Brazing) Part No. Description Brazing Pin Reqd 35845 1 AWG / 50 mm², 185 mm long, copper 35837 35844 4 AWG / 25 mm², 145 mm long, copper 358.
18 ► EPX10 User Manual Grinder Abrasives Part No. Description 73052 Bull Nose Stone 2 in. Dia, (1/4 in. Shank) 66976 Bull Nose Stone BNSF 2 in. Dia, (1/4 in.
EPX10 User Manual ◄ 19 CABLES Part No. Description 72999 ECONECT Ground Magnet______________________________ 72973 Carrying Strap__________________________________ 66266 Ground Clamp Assembly (Vise .
20 ► EPX10 User Manual EPX10 P ARTS ILLUSTRA TION ECONECT – Part Sheet Q1-6 D1-6 R5 K1 M1 C1,C2 F1 L1 BT1 A ND R4+F 4+R3 FRONT PANEL S1,S2 J4 J5 J3 J2 F3 F2.
EPX10 User Manual ◄ 21 EPX10 P ARTS LIST Qty References Description Part number 1 K1 Econect circuit board 74590 1 BT1 Battery Kit 73720 FOR UNITS SERIAL # 1215091 & HIGHER ONL Y 1 R4+ F4+R3 Heat pad complete.
22 ► EPX10 User Manual 1234567 8 A B C D E F G H BT1 F1 C1 C2 D1 D2 D3 D4 D5 D6 Q1 Q2 Q3 Q4 Q5 Q6 L1 J1 J2 R1 R2 R3 R4 D7 D8 D9 D10 D11 D12 F2 FUSE 15AF F3 FUSE 5AT S1 S2 +1 -1 +2 -2 J3 1 2 3 4 5 J4.
EPX10 User Manual ◄ 23 REPLACING THE BA TTER Y Econect battery kit P/N-73720 for serial number 1215091 and Higher . Including: Econect battery . 2 x 13mm spanner . 3mm hexagon key . Side cutters. Resistor 22Ohm/4W . 2 x Plastic washer . 3 x Cable ties.
24 ► EPX10 User Manual REPLACING THE BA TTER Y 4. Remove all screws on the backside of the unit with a 3mm hexagon key and remove the back. 5. W ARNING: RISK FOR SHORT CIRCUIT . With two 13mm spanners remove the batteries positive cable, also remove the bolt and fuse.
EPX10 User Manual ◄ 25 REPLACING THE BA TTER Y 9. Remove the batteries negative cable from the current shunt. 10. Pull out the cable. 1 1. Pull out the black cables connector form the top socket (TEMP1) and the blue cables connector form the bottom socket (TEMP3).
26 ► EPX10 User Manual REPLACING THE BA TTER Y 13. Make sure that all cables are free then pull out the battery box. 14. Replace the battery , make sure that the battery is placed in the same way as the old. W ARNING: Connecting the battery in the wrong way will cause damage to the electronics.
EPX10 User Manual ◄ 27 REPLACING THE BA TTER Y 17. Mount the fuse and batteries positive cable on the bolt. 18. Mount the positive cable for the electronics and a plastic washer . 19. Mount the washer and lock nut and tighten. Don’t tighten too hard, the plastic washers may get damaged.
Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com.
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