Gebruiksaanwijzing /service van het product b_04003 van de fabrikant Wagner SprayTech
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B_04001 B_04002 B_04003 Pneuma tic Double Diaphragm P ump ZIP52 - ZIP80 V ersion 12/2012 T ransla tion of the Original Opera ting Manual.
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3 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 C ontents 1 ABOUT THESE INSTRUCTIONS 5 1.1 Pr eface 5 1.2 W arnings, Notes and S ymbols in these Instructions 5 1.3 Languages 6 1.4 Abbeviations in the T ext 6 2 C ORRECT USE 7 2.1 Device T ypes 7 2.
4 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 C ontents 5.3 Data 17 5.3.1 Materials of the Fluid Tr anspor ting P ar ts 17 5.3.2 T echnical Data 18 5.3.2.1 T echnical Data for Metallic Pumps 18 5.3.2.2 T echnical Data for Non-Metallic Pumps 20 5.
5 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 1.2 W ARNINGS, NO TES AND SY MBOLS IN THESE INSTRUCTIONS 1 ABOUT THESE INSTRUC TIONS W arning instructions in this operating manual highlight par ticular dangers to users and device and state measures f or avoiding the hazard.
6 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 1.3 LANGUA GES 1.4 ABBEVIA TIONS IN THE TEXT Number of pieces P osition Marking in the spare par ts lists Order No .
7 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 2 C ORREC T USE 2.1 DEVICE TYPES 2.2 TYPE OF USE 2.3 USE IN PO TENTIALL Y EXPL OSIVE AREAS A) Metallic v ersions (aluminum and stainless steel): Pneumatic double diaphragm pumps with or der number U550.
8 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 2.4 SAFETY P AR AMETERS W AGNER acc epts no liability for any damage arising fr om incorrect use. Use the unit only to work with the mat erials recommended by W AGNER. Operate only the entire unit.
9 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 2.6 REASONABL Y FORESEEABLE MISUSE 2.7 RESIDU AL RISKS Residual risks are risks which cannot be ex cluded even in the event of corr ec t use. If necessar y , warning and prohibition signs at the relevant points of risk indicate r esidual risks.
10 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 3 IDENTIFICA TION 3.1 EXPL OSION PROTECTION IDENTIFICA TION 3.2 MAXIMUM SURF ACE TEMPERA TURE Maximum sur face temperatur e: the same as the permissible material temperature . Permissible ambient t emperature: see under T echnical data, Sec tion 5.
11 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 4 GENERAL SAFETY INSTRUCTIONS 4.1 SAFETY INSTRUCTIONS FOR THE OPERA TOR 4.1.1 ELECTRICAL EQUIPMENT 4.1.2 PERSONNEL QU ALIFIC A TIONS 4.1.3 SAFE WORK ENVIRONMENT 4.2 SAFETY INSTRUCTIONS FOR ST AFF Keep this operating manual at hand near the device at all times.
12 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 4.2.1 SAFE HANDLING OF W AGNER SPRA Y UNIT S 4.2.2 GROUNDING THE UNIT EX CEPT FOR NONC ONDUC TIVE PLASTIC UNIT S 4.2.3 MA TERIAL HOSES The spray jet is under pressur e and can cause dangerous injuries.
13 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 4.2.4 CLEANING 4.2.5 HANDLING HAZARDOUS LIQUIDS, V ARNISHES AND P AINTS 4.2.6 T OUCHING HO T SURF ACES De -energize the unit electrically . Disconnect the pneumatic supply line. Relieve the pressur e from the unit.
14 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 4.2.8 NOISE RISK 4.2.9 MA TERIAL CHEMICAL C OMP A TIBILITY 4.2.10 EMERGENCY ST OP 4.2.11 TIGHTNESS CHECK 4.
15 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 4.3.1 SAFETY REGULA TIONS 4.3 USE IN AREAS SUBJECT TO EXPL OSION HAZARDS Only the pneumatic double diaphragm pump in metal (aluminum and stainless steel) and conductive Acetal can be used in explosion hazar d zones.
16 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 4.3.2 OPERA TION WITHOUT FL UID 4.3.3 MAXIMUM SURF ACE TEMPERA TURE 4.3.4 MAXIMUM SURF ACE TEMPERA TURE EX OTHERMIC REA C TIONS 4.3.5 C ONNECTION PIPES 4.3.6 PUMP PRO TEC TION Av oid running the pump sucking air , without uid inside.
17 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 5 DESCRIPTION 5.1 AREAS OF APPLICA TION 5.2 SC OPE OF DELIVER Y 5.3 DA T A Abrasiv e materials and pigments! Greater w ear of the par ts carrying the material. U se the application-oriented model ( ow rate/cycle, material , valve, et c.
18 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Description Unit W etted parts materials Aluminum Stainless steel Aluminum Aluminum T ransmission ratio 1:1 1:1 1:1 1:1 Flow v olume per double stroke (DH) cm³ 108 108 62 225 cc Maximum operating pressure MP a 0.
19 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Description Unit W etted parts materials Aluminum Stainless steel Aluminum Aluminum Material temperature °C +4÷90 +4÷90 +4÷90 +4÷90 .
20 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 5.3.2.2 TECHNICAL DA T A FOR NONMET ALLIC PUMPS Description Unit W etted parts materials P olypropylene P olypropylene Conductive Acetal Conductive Acetal T ransmission ratio 1:1 1:1 1:1 1:1 Flow v olume per double stroke ( ) cm³ 108 62 108 62 cc Maximum operating pressure MP a 0.
21 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Outgoing air containing oil! Risk of poisoning if inhaled. Air motor switching problems . Provide c ompressed air free fr om oil and water (quality standard 5.5.4 according t o ISO 8573.1) 5.
22 E O P Q R M N M S = E + (2 x N) B_04028 D C AB EF GH J J J J K J J J B_04007 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 5.3.3 DIMENSIONS AND C ONNECTIONS W all mount.
23 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Aluminum Stainless steel Polypr opylene and conductive Acetal Aluminum Polyprop ylene and conductive Acetal Aluminum mm; inch mm; inch mm; inch mm; inch mm; inch mm; inch 200.5; 7.89 210.0; 8.
24 8.0 (0.8) <116> 4.0 (0.4) <58> 2.0 (0.2) <29> 0 0 60 <15.85> 50 <13.21> 40 <10.56> 30 <7.92> 20 <5.28> 10 <2.64> 0 bar (MPa) <psi> nl/min <scfm> l/min <gpm> 10 (1.0) <145> 750 <26.
25 8.0 (0.8) <116> 4.0 (0.4) <58> 2.0 (0.2) <29> 0 0 30 <7.92> 25 <6.60> 20 <5.28> 15 <3.96> 10 <2.64> 5 <1.32> 0 bar (MPa) <psi> nl/min <scfm> l/min <gpm> 10 (1.0) <145> 250 <8.
26 A B P P M M A C C C C B_04006 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Double diaphragm pump - opera ting principle The double diaphragm pump is driven with c ompressed air . T wo diaphragms (A) ar e mechanically connected to each other by means of a shaft (B).
27 B_04010 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 6 ASSEMBL Y AND C OMMISSIONING 6.3 ASSEMBL Y 6.2 ST ORAGE Install the pump on a at and horizontal foundation and screw it on tightly . Ensure that all xing screws (diaphragm covers , manifold , covers) ar e correctly tightened.
28 B_04008 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Material connection: On the suction manifold of the pump (bottom) connect the suction hose. On the delivery manifold (top) connect the material hose . Use exible hoses to absorb the pump's vibrations.
29 B_04011 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Air inlet connection: The driving air pipe must be properly dimensioned . Connect the compressed air supply to the pump t o the pressure distribution network. The connection must be carried out on the tting on the pump .
30 B_00304 R max < 1 M Ω OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 6.4 GROUNDING EX CEPT FOR NONC ONDUC TIVE PLASTIC UNIT S Grounding schema (example) P aint container Electrostatically conductive ooring Conv eyor W ork piece Spraying stand Heavy paint mist if grounding is insu cient! Danger of poisoning.
31 B_04001 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 The ground c onnection is at the pumps of metal and conductive acetal imperative. Note: Pump of nonconductive plastic hav e no ground c onnection. Proc edure: 1. Remove the crimp connection delivered with the pump .
32 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 6.5 C OMMISSIONING Every time before starting up the following points should be observed as laid down in the operating instructions: - Observe all safety regulations in accor dance with chapter 4.
33 B_04012 B_04013 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 6.5.2 PRELIMINARY OPERA TIONS Open the air cuto valve and turn the regulator knob clockwise until the pump star ts.
34 B_04014 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Close the return valve , if installed. Let the solvent ow through the pump for 2 or 3 minut es. 6.5.3 UNIT PRESSURE TIGHTNESS TEST Close the material delivery valve, once the pump is primed .
35 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 7 OPERA TION 7.1 OPERA TION 7.2 ENDING WORK When storing the device f or longer periods of time it is necessary to thoroughly clean it and protect it from corr osion. Use a suitable preserving uid, ac cording to the mat erial of the wetted parts of the pump.
36 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 8 TROUBLE SHOO TING AND PROBLEM SOL VING Problem C ause Remedy The pump does not work . The air motor does not work or stops. Close the air cuto valve, increase the pressure and open the air cut o valve immediately .
37 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Problem C ause Remedy The material delivery valve is closed, nevertheless the pump continues to run even if the supply's air cuto vale is closed. The material delivery valve or the delivery manifold leaks.
38 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 9 MAINTENANCE 1. Check and clean the deliver y and suction lters daily or as necessar y . 2. Carr y out every shut down as explained in paragraph 7.2. 3. As necessar y , check and replace hoses, pipes, and c onnections daily .
39 B_04015 B_04066 1 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 9.1 SAFETY INSTRUCTIONS Mark the coupled parts (Diaphragm covers, distributor , covers) with a felt-tip pen so as to make subsequent reassembly easier . a) Remove the suction and delivery manifolds.
40 B_04067 12 Nm 8.8 lbft OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 c) Hald the end nut of an outer diphragm disk with a wrench. L oose the end nut of the other diaphragm disk and remov e. d) Remove the freed diaphragm with its c orresponding internal disc, and r emove the shaft from the motor block.
41 B_04018 1 2 3 4 5 6 3.5 Nm 2.6 lbft 2 Nm; 1.5 lbf t 2 Nm 1.5 lbft OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 9.3 DIAPHRAGM REPLACEMENT DUE TO BREAKAGE If the diaphragms are r.
42 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 9.5 REPLACEMENT OF THE REVERSING V AL VE a) Disassemble the pressure side c over and r emove the r eversing valve . b) T o clean it, blow the housing cavity of the reversing valv e out with a jet of compressed air (wear safety goggles).
43 5 4 8 7 6 2 1 3 9 10 11 12 12 13 11 B_04029 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 10 A C CESSORIES Accessory list Order No . Description 1 -- ZIP pump 2 P123.00 Pressure r egulator 3 9998677 Pressure gauge 4 T760.00M W all mount 5 T406.
44 B_04020 B_04021 B_04061 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Connections con gurations UNIVERSAL / UNIVERSAL U55x.xxxx7 U551.
45 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11 SP ARE P ART S 11.1 HOW CAN SP ARE P ARTS BE ORDERED? Incorrect maintenance/r epair! Risk of injur y and damage to the device . Have repairs and part replacements carried out by specially trained sta or a W AGNER service center .
46 B_04022 4 6 8 3 1 12 16 9 15 17 13 11 2 5 7 19 18 20 21 2 5 Nm; 3.7 lbft 12 Nm; 8.8 lbft 5 Nm; 3.7 lbft 10 14 22 23 24 25 25 26 25 5 Nm; 3.7 lbft 15 15 (U551.
47 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Zip52 metal - universal Order No . Order No. Order No . Order No. Order No . Description 1 U550.A TRD7 U550.A TSS7 U550.STSS7 U551.303 U551.A TSS7 DDP ZIP 1 1 F184.01C F184.01C F188.03C F184.
48 B_04023 2 2 1 1 7 3 4 5 6 8 9 11 10 12 13 14 16 17 18 19 20 21 22 23 24 5 Nm; 3.7 lbft 12 Nm; 8.8 lbft 5 Nm; 3.7 lbft 25 5 Nm; 3.7 lbft OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11.
49 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 ZIP52 metallic - independent Order No . Description 1 U550.A TSS8 DDP ZIP52 1 2 F184.01D Suction manifold 2 2 F185.01D Delivery manifold 3 2 F834.07R Outer diaphrag m disc 4 2 F978.01 Diaphragm c over 5 2 G921.
50 B_04062 2 1 3 4 5 6 7 8 9 11 10 13 14 15 16 19 20 21 17 22 23 24 4.5 Nm; 3.3 lbft 12 Nm; 8.8 lbft 7 Nm; 5.2 lbft 25 27 27 26 2 1 (U55x.xxxx7) (U55x.xxxx1) (U55x.xxxx1) (U55x.xxxx7) 4.5 Nm; 3.3 lbft 12 18 28 15 27 15 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11.
51 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 ZIP52 Conductive A cetal U552.GHSS1 U552.GHSS7 U553.GTSS1 Order No . Order No . Order No . Description 1 U552.GHSS1 U552.GHSS7 U553.GTSS1 DDP ZIP52 1 1 -- F1017.07G- C -- Suction manifold - univ ersal 1 1 F833.
52 B_04024 2 1 3 4 5 6 7 8 9 11 10 13 14 15 16 19 20 21 17 22 23 24 5 Nm; 3.7 lbft 12 Nm; 8.8 lbft 7 Nm; 5.2 lbft 25 27 27 26 27 5 Nm; 3.7 lbft 15 15 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11.
53 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 ZIP52 polypropylene - univ ersal Order No . Order No . Order No . Description 1 U552.PTSS7 U553.PHSD7 U553.PTSS7 DDP ZIP52 1 1 F1017.07P-C F1017.07P-C F1017.07P-C Suc tion manifold 2 1 F1016.
54 1 2 3 4 5 7 8 9 11 10 12 13 14 15 16 18 19 20 21 17 22 23 24 26 5 Nm; 3.7 lbft 12 Nm; 8.8 lbft 5.5 Nm; 4.06 lbft 25 B_04026 27 27 27 28 15 15 5 Nm; 3.
55 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Zip80 aluminum - universal Order No . Description 1 U555.A TSS7 DDP ZIP80 1 1 F186.01C Suc tion manifold 2 1 F187.01C Deliver y manifold 3 2 F838.07R Outer diaphrag m disc 4 2 F981.01 Diaphragm c over 5 2 G922.
56 4 6 12 14 15 8 3 1 11 17 9 16 18 13 10 2 5 7 20 19 2 Nm; 1.5 lbft 2 Nm; 1.5 lbft 3.5 Nm; 2.6 lbft B_04027 21 21 3 3 1 1 21 21 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11.
57 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 ZIP motor Order No . Order No . Order No . Description 1 T6103.00 T6103.00S T6104.00 Motor 1 2 B0146.04 B0146.04 B0146.04 Feeler pin 2 2 B0147.71 B0147.71 B0151.71 I nner diaphragm disc 3 1 B0150.
58 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 11.8 SERVICE SETS Pump No . Diaphragm V alve seat Valv e ball Ser vice set O -ring set Air valve set U550.A TRD7 PTFE PPS Acetal (POM) T9080.00A T9077.00 P4003.00 U550.A TSS7 PTFE Stainless steel Stainless steel T9080.
59 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 12 GU ARANTEE AND C ONFORMITY DECLAR A TIONS 12.1 IMPORT ANT NO TES REGARDING PRODUCT LIABILITY 12.
60 II 2G IIB T4 +4°C T amb +40°C OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 12.3 CE DECLAR A TION OF C ONFORMITY Metallic versions (aluminum and stainless steel) and c onductive Acetal Herewith we declar e that the supplied version of the P neumatic Double Diaphragm Pumps with ordner no .
61 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Non-metallic versions (Non-conductive polypropylene) Herewith we declar e that the supplied version of the P neumatic Double Diaphragm Pumps with ordner no .
62 OPERA TING MANU AL VERSION 12/2012 ORDER NUMBER DOC 2330426 Germany J. W AGNER GmbH Otto-Lilienthal-Str . 18 Postfach 1120 D- 88677 Markdor f T elephone: +49 7544 5050 T elefax: +49 7544 505200 E-Mail: ser vice .standard@wagner-group .com Switzerland J.
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Order No . 2330426 People‘ s Republic of China T el. +86 / (0)21 6652 / 1858 F ax +86 / (0)21 6630 / 8085 Germany Te l . Fa x E-mail.
Een belangrijk punt na aankoop van elk apparaat Wagner SprayTech b_04003 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Wagner SprayTech b_04003 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Wagner SprayTech b_04003 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Wagner SprayTech b_04003 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Wagner SprayTech b_04003 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Wagner SprayTech b_04003 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Wagner SprayTech b_04003 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Wagner SprayTech b_04003 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
