Gebruiksaanwijzing /service van het product HC940 van de fabrikant Wagner SprayTech
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Ausgabe 4 / 2011 0528100J Edition Edizione HC 920 • HC 940 • HC 960 HC 940-SSP • HC 960-SSP ® I GB F D Betriebsanleitung Operating manual ......
30 HC 920 • HC 940 • HC 960 GB Warning! .*(-,1'-*!&*+ &+'*&1', *(*,+', '1!&,', +(*1", .
HC 920 • HC 940 • HC 960 31 GB Contents Contents Page 1. Safety regulations for Airless spraying ..................... 32 2. General view of application ......................................... 33 2.1 Application..................................
32 HC 920 • HC 940 • HC 960 GB Safety Regulations 1. Safety regulations for Airless spraying All local regulations in force must be observed. For secure handling of Airless high-pressure spraying .
HC 920 • HC 940 • HC 960 33 GB Safety regulations General view of application ( Installing the unit (gasoline units) Danger Use the Airless spraying unit with a gasoline engine, preferably outdoors. Take the wind direction into account. Then place the unit so that no vapors containing solvents are deposited in the area of the unit.
34 HC 920 • HC 940 • HC 960 GB General view of application Description of unit 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed.
HC 920 • HC 940 • HC 960 35 GB Description of unit 3.3 Illustration legend for gasoline HC units 1 Spray gun 2 High-pressure hose 3 Gasoline engine 4 Extractable handle 5 V-belt under the belt cov.
36 HC 920 • HC 940 • HC 960 GB Description of unit 3.5 Illustration legend for electric HC units 3.6 Illustration of electric HC units 1 Spray gun 2 High-pressure hose 3 Electric motor 4 ON/OFF sw.
HC 920 • HC 940 • HC 960 37 GB Description of unit 3.7 Technical data for gasolline HC units HC 920 HC 940 HC 940-SSP HC 960 HC 960-SSP Gasoline engine, power 3 kW: ✲ 4.1 kW: ✲ ✲ 6 kW: ✲ ✲ Max. operating pressure 22.8 MPa (228 bar): ✲ ✲ ✲ ✲ ✲ Max.
38 HC 920 • HC 940 • HC 960 GB Description of unit 3.8 Technical data for electric HC units HC 920 HC 940 HC 940-SSP HC 960 HC 960-SSP Voltage 230 V~, 50 Hz: ✲ ✲ ✲ 400 V, 50 Hz, V3~ : ✲ ✲ Fuse protection 16 A: ✲ ✲ ✲ ✲ Power cord 3 x 2.
HC 920 • HC 940 • HC 960 39 GB Description of unit 3.9 Transport Handle Pull out the handle (fig. 5, item 1) until it will come no further. Push in the snap buttons (2) on the sides of the handle and insert the handle. 1 2 2 3.10 Transport in vehicle Push locking pin (fig.
40 HC 920 • HC 940 • HC 960 GB Starting operation 4. Starting operation 4.1 Swivel mechanism of the material feed pump Danger Be careful, as the moving parts of the swivel mechanism can crush fingers and feet. 1. Transport position (fig. 8) Transport unit only when the material feed pump is in the horizontal position.
HC 920 • HC 940 • HC 960 41 GB Starting operation 2 1 4.3 High-pressure hose, spray gun and separating oil 1. Screw the high-pressure hose (fig. 12, item 1) onto the hose connection (2). 2. Screw HC 940-SSP • HC 960 and HC 960-SSP double socket (3) into the high-pressure hose.
42 HC 920 • HC 940 • HC 960 GB Starting operation 4.4 Gasoline engine (gas units only) 1. Fill in the supplied engine oil. The gasoline engine is transported without engine oil. The oil-level sensor prevents the engine from being started when the oil level is too low.
HC 920 • HC 940 • HC 960 43 GB Spraying technique Cleaning the unit (shutting down) 5. Move the hydraulic ball valve (6) on the material feed pump to its vertical position (open). This will switch on the hydraulic motor. Hydraulic oil flows to the hydraulic motor of the material feed pump.
44 HC 920 • HC 940 • HC 960 GB Interruption of work Cleaning the unit (shutting down) 9. Move the hydraulic ball valve on the material feed pump to its horzontal position (closed).
HC 920 • HC 940 • HC 960 45 GB Cleaning the unit (shutting down) Assembly 1. Insert valve seat (7) with the ball seat surface facing up into the housing (8). 2. Insert O-ring (6) into the housing (8). 3. Insert filter cartridge (3). 4. Place thin seal (5) on threaded section of housing (8).
46 HC 920 • HC 940 • HC 960 GB Remedy in case of faults 9. Remedy in case of faults 9.1 Gasoline engine 9.2 Electric Motor 9.3 Hydraulic motor Type of malfunction A. Gasoline engine does not start up Type of malfunction A. Unit does not start B. HC 960 units: Piston rod in the material feed pump is not moving up and down.
HC 920 • HC 940 • HC 960 47 GB Remedy in case of faults Type of malfunction A. A sufficient amount of coating material is ejected only with an upward stroke, or upward motion of the piston rod is slow and downward motion is fast B.
48 HC 920 • HC 940 • HC 960 GB Servicing 10. Servicing 10.1 General servicing The unit should be serviced once a year by the Wagner Service. 1. For servicing of the gasoline engine, refer to the engine instructions. 2. Check the high-pressure hoses for damage.
HC 920 • HC 940 • HC 960 49 GB Standard equipment 3 4 2 1 5 6 7 11. Standard equipment of HC units HC 920 HC 940 HC 940-SSP HC 960 HC 960-SSP Item Order No.
50 HC 920 • HC 940 • HC 960 GB Accessories and spare parts 12. Accessories and spare parts 12.1 Accessories for HC units (accessories illustration, see page 120) HC 920 HC 940 HC 940-SSP HC 960 HC 960-SSP Item Order No. Oder No. Order No. Order No.
HC 920 • HC 940 • HC 960 51 GB Accessories and spare parts Item Order No. Description 1 9907 195 Hex screw (4) 2 9920 102 Washer (4) 3 9900 513 Screw 4 0349 683 Pressure plate 5 0349 684 Plug plat.
52 HC 920 • HC 940 • HC 960 GB Accessories and spare parts 12.5 Spare parts list for the high-pressure filter (spare parts diagram, see page 123) HC 940-SSP HC 960 HC 920 HC 940 HC 960-SSP Item Order No.
HC 920 • HC 940 • HC 960 53 GB Accessories and spare parts 12.6 Spare parts list for the hydraulic system (HC 920 • HC 940 • HC 940-SSP • HC 960) (spare parts diagram, see page 124) Spare parts list for the hydraulic system (HC 960-SSP) (spare parts diagram, see page 125) HC 940 HC 940-SSP HC 920 HC 960 Item Order No.
54 HC 920 • HC 940 • HC 960 GB Accessories and spare parts 12.7 Spare parts list for units with a gasoline motor (spare parts diagram, see page 126) 12.8 Spare parts list for units with an electric motor (spare parts diagram, see page 127) HC 920 HC 940 HC 960 HC 940-SSP HC 960-SSP Item Order No.
HC 920 • HC 940 • HC 960 55 GB Accessories and spare parts 12.9 Spare parts list for the carriage (spare parts diagram, see page 128) HC 920 HC 940 HC 960 HC 940-SSP HC 960-SSP Item Order No.
L1 L1 U1 V1 W1 W2 U2 V2 L2 L3 L1a L2a L3a 24 6 13 5 L1 L1 M 3~ 56 HC 920 • HC 940 • HC 960 GB Electrical schematic 12.10 Electrical schematic HC920 • HC940 12.
HC 920 • HC 940 • HC 960 57 GB Appendix 13. Appendix 13.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test.
58 HC 920 • HC 940 • HC 960 GB Appendix Application Tip Spray Bore Spraying marking angle inch / mm width mm 1) Order no. Order no. Order no. Natural paints 407 40° 0.007 / 0.18 160 0090 407 1088 407 0552 407 Clear paints 507 50° 0.007 / 0.18 190 0090 507 ––––––– ––––––– Oils 209 20° 0.
HC 920 • HC 940 • HC 960 59 GB Deutschland J. W ,290=8-F"??:47409?3,7%?=,H0F ,=6/:= f T 07F,CF491:B,290=2=:@;.
130 HC 920 • HC 940 • HC 960 GB Important notes on product liability As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated.
HC 920 • HC 940 • HC 960 133 Entsorgungshinweis: Gemäß der europäischen Richtlinie 2002/96/EG zur Entsorgung von Elektro-Altgeräten, und deren Umsetzung in nationales Recht, ist dieses Produkt nicht über den Hausmüll zu entsorgen, sondern muss der umweltgerechten Wiederverwertung zugeführt werden! Ihr Wagner-Altgerät wird von uns, bzw.
134 HC 920 • HC 940 • HC 960 D Konformitätserklärung Hiermit erklären wir, dass die Bauart von WAGNER HC 920, HC 940, HC 960 folgenden einschlägigen Bestimmungen entspricht: 98/37 EG. Angewendete harmonisierte Normen, insbesondere: EN 292-1/-2, EN 55014–1/2 (Geräte mit Elektromotor), EN 60204 (Geräte mit Elektromotor).
Een belangrijk punt na aankoop van elk apparaat Wagner SprayTech HC940 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Wagner SprayTech HC940 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Wagner SprayTech HC940 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Wagner SprayTech HC940 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Wagner SprayTech HC940 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Wagner SprayTech HC940 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Wagner SprayTech HC940 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Wagner SprayTech HC940 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.