Gebruiksaanwijzing /service van het product 88 van de fabrikant Weil-McLain
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P art No . 550-100-068/0308 fo r use w i th Ga s, Li gh t O il, & Ga s / Lig h t Oi l – Fir ed Bu rn er s This man ual must only be used by a qualified heating installer/ser vice technician. Read all instructions before installing. Follo w al l in- structions in proper orde r .
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 2 P art No . 550-100-068/0308 Hazard Definitions The following defined terms are used .
Boiler manual: • Installation • Start-Up • Maintenance • Parts 3 P art No . 550-100-068/0308 .
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 4 P art No . 550-100-068/0308 Installation must comply with — State, pr ovincial and lo cal plumbing, heating and electr ical 1 . codes. Regulations of ser vicing utilities.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 5 P art No . 550-100-068/0308 Before installing boiler (continued) Combustion and ventilation air openings A dequate combustion a.
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 6 P art No . 550-100-068/0308 freely co mmunicate with the outdoors, as follows: W here .
Boiler manual: • Installation • Start-Up • Maintenance • Parts 7 P art No . 550-100-068/0308 Set boiler in place Section assemb ly lifting weights .
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 8 P art No . 550-100-068/0308 Assembling the block Sections are top heavy . U nbolted sect ions may fall if not suppor ted, resulting in se ver e personal injur y or death.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 9 P art No . 550-100-068/0308 Sections are top heavy . U nbolted sect ions may fall if not suppor ted, resulting in se ver e personal injur y or death. Install intermediate sections Re move and discar d 1.
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 10 P art No . 550-100-068/0308 Assembling the block (continued) Section arr angement .
Boiler manual: • Installation • Start-Up • Maintenance • Parts 11 P art No . 550-100-068/0308 P erform hydrostatic pressure test Prepar e boiler and test: See 1. Figure 10 and Figure 11 f or tapping locations. Install: Boiler drain (not furnished).
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 12 P art No . 550-100-068/0308 Inser t HXT -bars through cleanout openings as shown belo.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 13 P art No . 550-100-068/0308 Cleanout plate assembly Complete block assembly (continued) Th e b oi le r co nt ai ns cer a mi c fi be r a nd fiberglass materials.
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 14 P art No . 550-100-068/0308 Connect water boiler piping General water piping information Syst em water supply and return piping should b e installe d and 1.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 15 P art No . 550-100-068/0308 Connect water boiler piping (continued) Recommended minimum pipe sizes when flo w rate is .
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 16 P art No . 550-100-068/0308 Connect steam boiler piping General steam piping information: Hartford loop piping arrangement and wet return ar e requir ed for 1.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 17 P art No . 550-100-068/0308 Connect steam boiler piping (continued) Model 488 through 688 steam (1 riser) .
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 18 P art No . 550-100-068/0308 Connect steam boiler piping (continued) Model 1288 throug.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 19 P art No . 550-100-068/0308 Multiple Steam Boiler Piping Gra vity Condensate Retur n Connect steam boiler piping (continued) Pipe as shown for gravit y r eturn systems, connect- A ing point A to the wet gravity return.
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 20 P art No . 550-100-068/0308 Install jack et Before installing jacket The boiler contains ceramic fiber and fiberglass materials. U se care when hand ling these materials per instructions on page 34 of this manual.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 21 P art No . 550-100-068/0308 Installing jack et suppor t brack ets, support channels and cor ners (.
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 22 P art No . 550-100-068/0308 Installing (removing) jac ket front, rear .
Boiler manual: • Installation • Start-Up • Maintenance • Parts 23 P art No . 550-100-068/0308 Jac ket side panel placement Install jack et (continued).
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 24 P art No . 550-100-068/0308 Jac ket top panel placement I.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 25 P art No . 550-100-068/0308 Cons umer Pr oduct Saf ety Comm issio n and som e states recommend domestic hot water tempera- ture of 130°F or less.
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 26 P art No . 550-100-068/0308 Install water boiler controls Install controls: Install furnished controls per 1.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 27 P art No . 550-100-068/0308 Install steam boiler controls Install controls: Install contr ols where shown in 1.
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 28 P art No . 550-100-068/0308 Install steam boiler controls (continued) Steam control s.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 29 P art No . 550-100-068/0308 Connect breeching and venting systems General venting information M odel 88 boilers operate w ith positive overfire pressure. Adj ust 1. damper assembly (see Figure 49, page 33) during burner start-up to achieve 0.
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 30 P art No . 550-100-068/0308 Connect breeching and venting systems Stub vent – f orc.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 31 P art No . 550-100-068/0308 Install burner & wiring and fill system T o install bur ner U npack burner . 1. Place gasket around air tube and against burner mounting ange.
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 32 P art No . 550-100-068/0308 Install fuel piping Gas piping In sizing the gas piping , the following fac tors should be consid- 1. ered: Diameter and length of the gas supply piping .
Boiler manual: • Installation • Start-Up • Maintenance • Parts 33 P art No . 550-100-068/0308 Mak e final adjustments Flue collar/damper assembly Adjust burner and damper assembly: Lock ue damper OPEN ( 1. Figure 49).
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 34 P art No . 550-100-068/0308 Handling ceramic fiber and fiberglass materials REMOV AL OF FRONT PLA TE OR CLEANOUT PLA TE MA TERIALS The burner fr ont plate and cleanou t plate gask ets contain ceramic fiber mate rials.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 35 P art No . 550-100-068/0308 Ratings Boiler model number I=B=R burner capacity Gross I=B=R output Net I=B=R ratings Boiler H.
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 36 P art No . 550-100-068/0308 Dimensions Dimensions (inches) Model A B C D E L W H 488 .
Boiler manual: • Installation • Start-Up • Maintenance • Parts 37 P art No . 550-100-068/0308 Dimensions (continued) Dimensions (see lettered dimensions on opposite page) .
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 38 P art No . 550-100-068/0308 P arts Item Description Part number 1 F ront sections (88.
Boiler manual: • Installation • Start-Up • Maintenance • Parts 39 P art No . 550-100-068/0308 P arts (continued) P ar ts .
W eil-McLain 88 W ater and steam boilers — Series 2 — for Gas, Light Oil, & Gas/Light Oil-Fired Burners 40 P art No . 550-100-068/0308 W arranty R esi d e nt i a l & Co mme rcia l C a st I.
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