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Xero x Do cuP ri nt Net w o rk Pri nte r Se r ies Guide to P e rf orming Routine Maint enance f or Mod el 92 C NP S Version 7.1 August 2000 721P8743 1.
Xerox Corporation 701 S. Aviation Boulevard El Segu ndo, CA 90245 ©1997, 1998, 1999 , 2000 by X erox Corporation. All rights reserved. Copyright protection claimed includes all forms and matters of c.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE iii La ser safe ty ! Warning: Adjustmen ts, use of cont rols, or performance of procedures other than those specified herein m ay res ult in hazardous light exposure. The Xerox DocuPrint printers are c ertified to c omply with th e performance standards of the U.
iv XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE • Nev er use a ground adapter plug to connect equipment to an electr ical out let that la c ks a ground c onnec tion ter minal. • Alway s place equipment on a solid suppor t surf ace with adequat e strengt h for its weight.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE v T abl e of conte nts Laser safety iii Ozone informati on iii Opera tion s af ety iii Intr od ucti on vii About t his guide vii Contents vii Conventions viii Related publications ix 1.
TABLE O F CONT ENTS vi XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE 7. By pa ss tr an spor t 7-1 Removing the bypass transp ort 7-2 Installing the bypass transpo rt 7-4 8. Clea ni ng 8-1 Cleaning the keyboard, monitor, and the exterior of the Printer Controller 8-1 Cleaning the 4mm cartridge tape d r ive 8-2 9.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE vii Intr oduction The Xerox DocuP rint Network Pri nter Se ries , Guide to Per formin g Routine Maintenance fo r 92C NPS , describes how to perform basic maintenance on the Xerox DocuPrint 92C NPS.
INTRO DU CTIO N viii XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE • Chapter 9, “ Maintenance and s uppor t ser vices, ” provides information on how to call for service, order document ation, and repor t meter read ings.
INTRODUCTION XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE ix Relate d public ation s The Xerox DocuP rint Network Pri nter Seri es incl udes the follo wing document s: Decompos itio.
INTRO DU CTIO N x XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 1-1 1. 1 Feede r tr a ys This chapter shows th e steps needed to load and chec k feeder trays on the DocuPr int printer, and explains what actions are ne cessary if paper stock is changed.
FEE DER T RAYS 1-2 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE Guide lines f or load ing pap er When you are loading the paper, follow these guidelines to prevent paper jams: • Remov e damage d shee ts . • Load the paper with the package wrapper seam side up .
FEED ER TRAY S XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 1-3 2. Lift an d p ull on the b ar along the t op of the f eeder tray . Slide t he tra y a ll t he wa y out f or best access and ease of loading. 3. Press the green le v er do w n to unlatch the paper f eeder assemb ly .
FEE DER T RAYS 1-4 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE 5. Squee ze the lev er against the back of the length guide and slide the guide toward the back of the printer . 6. Remov e any paper rem aining in the tra y and s et it aside t o be placed on top of the new paper .
FEED ER TRAY S XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 1-5 9. Latch the paper feeder assembly by pressing the green dot next to the green rele ase lev er until the assembly clicks into position. 10. Slide t he tray into the pr inter u ntil it latches.
FEE DER T RAYS 1-6 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 2-1 2. 2 Output tra ys Your print jobs are s ent to printer output trays, which y ou must unload. You can unloa d each of the out put trays while th e system is printing. How you d o so, however, depends on the type of tray.
OUTPU T TR AYS 2-2 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE Unl oading the dual stacker trays To unload each dual stacker tray, raise the scuffer arm and remove the printed pag es. 1 Scuffer arm 2 Tra y Full indi cat ors Note: When bo th trays are full , you m ust em pty at least one t ray before you can resum e printing.
OUTPUT TRAY S XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 2-3 Ch ec kin g an d un lo ad i ng th e st it c h er/ s tac ker t r a y An el ectronic count er in the stitcher/s tacker ke eps track of the number of s heets p rinted and the nu mber of stapled sets prod uced.
OUTPU T TR AYS 2-4 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE Ch ec kin g an d un lo ad ing s amp l e t ra y The sample tray holds up to 100 sheets of paper from 8.5 by 11 inches / 216 by 2 79 mm to 8.5 by 14 inches / 216 by 356 mm.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 3-1 3. 3 Stitc her wire The Wi re Percentage indica tor is locate d on t he printer cont rol consol e of syst ems confi gured wit h a stit cher/s tacke r. T he ind icato r displays approximate perc entage of sti tcher wire remaining on the spool.
STITCHER WI RE 3-2 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE If you c ontinue pri nting the job wit hout rep lacing the w ire, t he document s pri nt without being stapled. The printer status display shows the following m essage: OUT OF WIRE Contact your key operator or your serv ice representative when you see this message.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 4-1 4. 4 Fuser lu brica nt and press ure ro ll wi p e r This chapter describes ho w to add fuser lubricant and how to replace the pressu re roll wip er on yo ur system. Adding f user lu bric ant The fu ser uses heat to fuse t he p r int image to the p aper.
FUSE R LU BRICANT AND PRESS URE R OLL W IPE R 4-2 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE 4. Hold the lev er down while you gr asp the green fuser drawer handle (B) and pull the dr awer out until it stops. 5. Put on gl o ves .
FUSER LUBRICANT AND PRESSURE ROLL WIPER XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 4-3 7. Open a tube of fuser lubricant and cut the pointed spout diagonal ly . Carefully squ eeze t he lubri cant into t he reser voi r until th e orange float reaches the t op (C), o r until you see the oil reach the top edge below the fuser cap.
FUSE R LU BRICANT AND PRESS URE R OLL W IPE R 4-4 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE 12. Close the printer doors. 13. Wash y our ha nds t o remove any fuser lubr icant.
FUSER LUBRICANT AND PRESSURE ROLL WIPER XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 4-5 4. Deter mine if the fuser i s cool. Place your hand approximately 1 inch (25 m m) above the fuser area. If you f eel he at, ST OP , leav e the fuser draw er out, and w ait f or the fuser to cool.
FUSE R LU BRICANT AND PRESS URE R OLL W IPE R 4-6 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE 6. Locate the pres sure roll wiper assem bl y and rel ease the top rod by pul ling upward as sho wn . 7. Remov e t he lower rod from the sprin gs and li ft the wiper assemb l y a wa y .
FUSER LUBRICANT AND PRESSURE ROLL WIPER XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 4-7 10. Carefully pla ce the new dri p pad i n the drip p an. 11. Inser t the shor t rod i n the upper loop of t he new wiper . 12. Inser t the long rod through the drip pan and the lower loop of the new wi per .
FUSE R LU BRICANT AND PRESS URE R OLL W IPE R 4-8 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE 14. Center the wiper on the pressure roll. Pull up the wip er and place the upper rod onto the brac kets on both ends of the pressure roll , as sho wn.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 5-1 5. 5 In ks Dry i n k i s the black or colored powder that forms the image on the printed page.
INKS 5-2 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE To add dry ink: 1. Open the pr inter doors and locate the dry ink area on the left side of the pr inter . Note: Wh en you replace colored ink, it is not necessary to remove the CCU f rom the printer.
INK S XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 5-3 4. Remov e the empty bottle and discard it. 5. Shake the new i nk bottle at least ten rotations, taking care to suppo r t the bottle c ap .
INKS 5-4 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE 7. Hold th e car tr idge in pla ce and pu ll the paper seal o ff the mout h of the bottle. 8. Discard the seal along with the drop cloth. Caution: If any dry ink gets on you r hands , wash them wit h soap and cold water.
INK S XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 5-5 Exch angin g Custo m er Ch an ge able Un its (C CU s) You n eed to exchange the currently loaded CC U in either of the following situations: • A pr int job requires a nother colored dr y ink to b e loaded.
INKS 5-6 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE 3. Open the top cover of an empty car t. 1 Gold alignme nt knob 2 Top cover 3 Pedal 4 Pallet 4. Push the car t up t o the printer , l ining up the gold knob on the car t with the gold recess on t he pri nter inner c o ver .
INK S XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 5-7 6. Push down firm ly on the c ar t pedal unt il y ou hear or f eel the pedal catch. The pedal shoul d sta y l ock ed down. The pallet within the car t i s raised. 7. T ur n the backup roller handle cloc kwise f or a quar ter tur n to an upr ight position.
INKS 5-8 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE 8. T urn the CCU handle cloc kwise f or a quar ter turn. 9. Using the CCU handle, pull the CCU out of the printer until it is com ple tely in the car t.
INK S XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 5-9 10. Push down firm ly on the car t pedal until you hear or f eel a click . The p allet, which now contains the CCU , is lowered i nto the car t. If the pall et does not mov e, check that the CCU is all the wa y out of the printer an d p ush down on the ped al again.
INKS 5-10 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE Insertin g a CCU 1. Open the top cover of the car t containing the ne w color C CU . Note: CCUs a re not in terchangeable bet ween printer mo dels. Make su r e you order and use the one designed for your printer.
INK S XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 5-11 7. T ur n the backup roller handle counterc loc kwise f or a quar ter turn. 8.
INKS 5-12 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 6-1 6. 6 W aste co ntain er s The waste containers in the 92C NPS collect dry ink and developer after it has been used by the printe r . When a container become s full, it must be repl aced , or the printer eve ntually stops printing.
W A ST E CO NTA I N ER S 6-2 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE To replace the waste container: 1. Open the pr inter doors and locate th e dr y ink car trid ge at t he left side of the printer . The devel oper waste container is located under t he co lor dr y in k bottle.
WASTE CONTAINERS XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 6-3 5. Discard th e waste m aterial an d con tai ner ac cording to the instru ctions on t he label. 6. Grasp the new , e mpty c ontainer wi th bot h hands, o ne h and on the handle an d on e on the container tab.
W A ST E CO NTA I N ER S 6-4 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE To replace the dry i nk waste containe r: 1. Open the ser vice door at the rear of the pri nter b y gr aspin g the handle and pull ing t he door out and down.
WASTE CONTAINERS XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 6-5 5. Remov e t he cap from the ne w dry ink was te container . 6. Align the waste container with the sup port guides and slide the containe r i nto the storage compar tment, gently lifting it up and ov er the ridge.
W A ST E CO NTA I N ER S 6-6 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 7-1 7. 7 Byp ass tr ansp or t The bypass transpo rt is installed in tray 1 of t he dual stacker on the DocuPrint 92C printer. This chapter describes how to remove and install the bypass transport.
BYPASS T RANSPO RT 7-2 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE Re mo v ing the b ypa ss tr an sp ort Follow these steps to r emove the byp ass tr ansport from the printer: 1. P o wer off the pr inter . 2. Disconn ect your finishing devi ce foll owing t he instr uctions provided with the device .
BYPASS T RANSP ORT XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 7-3 5. Grasp the recessed handle s on t he front and rear of t he by pass transpor t and slide the transpor t out of the tr a y tow ard the front of the pr inter . 6. Place the transp or t in i ts s torage location.
BYPASS T RANSPO RT 7-4 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE Insta llin g the bypas s tran spor t Follow these steps to install t he bypass transport : 1. P o wer off the pr inter . 2. Raise the scuf f er arm in stack er tra y 1 to its highes t position.
BYPASS T RANSP ORT XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 7-5 4. Open the front cov er of the bypass transpor t and lock the transpor t by turning the green handle clockwise one quar ter tur n. (Y ou will f eel some resistance.
BYPASS T RANSPO RT 7-6 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 8-1 8. 8 C lean ing This chapter describes the cleaning tasks you need to p erform regularly on the Docu Print pri nter.
CLEANING 8-2 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE Cl eani n g th e 4mm ca rtri dge ta pe dri ve Clean the 4mm cartridge tape drive every 25 hours of actual t ape operation. Use only a cleaning cartridge designed for the 4mm cartridge tape drive.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 9-1 9. 9 Maintena nce and supp or t servic es This chapte r provides information on the services Xerox provides to help you keep your DocuP r int printer running efficiently. It describes the services av ailable to you a nd how t o ta ke advan tage of these serv ices.
MAINTENANCE AND SUP PORT SERVICES 9-2 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE Xero x Do cum enta tion and So ft ware Serv ic es XDSS distribut es the documents you need to install and use the DocuPrint prin ter, other X erox printers, an d associated software.
MAINTENANCE AND SUP PORT SERVICES XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE 9-3 Xero x Cu stom e r Ed ucat io n Xerox offers instructor-l ed workshops that teach DocuPrint NPS system t echnical tr aining curriculum.
MAINTENANCE AND SUP PORT SERVICES 9-4 XEROX DOCUP RINT 92C NPS GUIDE TO PE RFORMING ROUTINE MAINTENANCE.
XEROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE INDEX-1 Inde x Numerics 4mm cartridge tape drive, cleaning, 8-2 A Advanced Cus tomer Training ( ACT ), 9-2 Attention light, 2-1 – 2-3,.
INDEX INDEX-2 X EROX DOCUPRINT 92C NPS GUIDE TO PERFORMING ROUTINE MAINTENANCE P paper f e ed e r as se mb l y, 1- 5 tr ays, see tr ay s pressure rol l wiper, replacing, 4-4 – 4-8 Printer Controller.
Een belangrijk punt na aankoop van elk apparaat Xerox DocuPrint 92C NPS (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Xerox DocuPrint 92C NPS heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Xerox DocuPrint 92C NPS vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Xerox DocuPrint 92C NPS leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Xerox DocuPrint 92C NPS krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Xerox DocuPrint 92C NPS bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Xerox DocuPrint 92C NPS kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Xerox DocuPrint 92C NPS . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
