Gebruiksaanwijzing /service van het product KLT-G Series van de fabrikant Blodgett
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1 IMPORTANT NOTES FOR INSTALLATION AND OPERATION KLT-G Series GAS FIRED TRI-LEG TILTING KETTLE INSTALLATION – OPERATION – MAINTENANCE BLODGETT OVEN COMPANY www.
2 It is recommended that this manual be read thoroughly and that all instructions be followed carefully. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
3 TABLE OF CONTENTS DESCRIPTION PAGE Important Notes For Installation and Operation 2 1.0 Service Connections 4 2.0 Installation 5 3.0 Operation 10 4.0 Cleaning Instructions 16 5.
4 1.0 SERVICE CONNECTIONS 29 [37 3] J F L K A MINIMUM 4[102mm] 8.125 [206] 27.75 [705] 10.5[267] B 35 [889] 26 [660] G C (GL T -20) 6.25[159] (GL T -30...60) 7[178] N 5.875[149] 3[76] 2[51] H 36 [914] E M D 6[152] FLANGED FOOT DETA IL 2 7/16" [1 1mm] HOLES ON 2.
5 2.0 INSTALLATION INSTALLATION CODES AND ST ANDARDS Installation must conform with local codes, or in the absence of local co des, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 , or the Natural Gas and Propane Installation Code, CSA B149.1 , as applicable.
6 INSTALLATION (Continued) All units must be installed in such a manner t hat the flow of combustion and ventilation air are not obstructed. Provisions for an adequate air supply must also be provided. Do not obstruct side of the unit, as combustion air enters through this area.
7 2.0 INSTALLATION (Continued) GAS CONNECTION The serial plate on the lower right side of the unit indicate s the type of gas your unit is equipped to burn. Do NOT connect to any other gas type. A 3/4" NPT line is provided at the rear for the connection.
8 2.0 INSTALLATION (Continued) WATER CONNECTION On units equipped with an optional water fill valve connect a water line (minimum 1/4") to the valve with a 1/4" NPT female fitting.
9 2.0 INSTALLATION (Continued) PERFORMANCE CHECK The following items should be checked before or within the first 30 days of operation by a qualified service technician. 1. Verify correct gas type against rating plate on unit. 2. Verify correct voltage, cycle and phase against rating plate on unit.
10 3.0 OPERATION CAUTION: If you smell gas during the light ing procedure, immediately shut off the gas supply until the leak has been corre cted. WARNING: In the event of main burne r ignition failure, a 5 minute purge period must be observed prior to re-establishing ignition sourc e.
11 3.0 OPERATION (Continued) A. Lighting (Continued) If after 36 seconds the burner fails to ignite or the “ignition light goe s out, the system goes into Safety Lockout. De-energize the system by setting the thermostat to “OFF” for five minutes and try again.
12 3.0 OPERATION (Continued) FRONT PANEL CONTROLS POWER SWITCH This switch turns the main power to the unit on and off. It must be turned on to heat the kettle. It should be turned off when the kettle will not be in use for long period s. (GREEN) IGNITION LIGHT This light is on whenever the main burner gas is on.
13 3.0 OPERATION (Continued) THERMOSTAT The thermostat selects the desired internal kettle operating temperature. The thermostat must be set at a desired setting in order for the burner to ignite.
14 3.0 OPERATION (Continued) PRESSURE RELIEF VALVE The pressure relief valve is a safety device wh ich prevents the internal kettle pressure from exceeding 50 psi. It should never be tampered with. DAILY OPERATION Daily operation should consist of turning on the power switch and setting thermostat for th e desired temperature.
15 3.0 OPERATION (Continued) GAS SAVING TIPS Use these reminders to help develop energy-saving procedures and habits. Using less natural or propane gas saves energy as well as money. 1. Turn off when not in use. 2. Limit preheat times. 3. Use lid when possible.
16 4.0 CLEANING INSTRUCTIONS WARNING: Disconnect the po wer supply to the appliance before cleaning or servicing. WARNING: Never spray water into electric control s or components! CAUTION: The equipment and its parts ar e hot. Use care when operating, cleaning and servicing.
17 4.0 CLEANING INSTRUCTIONS (Continued) DRAW-OFF VALVE CLEANI NG 1. If equipped with a tangent draw-off valve, turn the large hex nut on the draw-off valve counterclockwise until it is completely dis engaged from the threads. Grasp the valve knob and slowly pull out the valve stem and disk.
18 4.0 CLEANING INSTRUCTIONS (Continued) WHAT TO DO IF SURFACE RUST APPE ARS Metal utensils should never be used as they will scratch the surface of the equipment and rust may begin to form. To remove surface accumulation of rust from the inadvertent use of such utensils, the following procedure may be used.
19 4.0 CLEANING INSTRUCTIONS (Continued) Soil and burn deposits which do not respond to the above procedure can usually be removed by rubbing the surface with SCOTCH-BRITE™ scouring pads or STAINLESS scouring pads. DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish.
20 5.0 MAINTENANCE WARNING: Disconnect the po wer supply to the appliance before cleaning or servicing. Daily: 1. Wash exposed cleanable areas. Monthly: 1. Blower wheel inlet and motor air vent should be cleansed if an accumulation of dust or lint is obvious.
21 6.0 SERVICE GENERAL When any difficulty arises always check that the unit has been connected to the gas supp ly type and voltage for which it was supplied. This can be done by examining the serial plate on the lower right side of the unit. It will list the gas type and voltage for which the unit was manufactured.
22 6.0 SERVICE (Continued) THERMOSTAT The thermostat adjustment should not be changed. Check the following before changing the thermostat. 1. With kettle cold, the pressure on the pressure gauge should rea d in the green vacuum zone (25 to 30 inches Hg vacuum).
23 6.0 SERVICE (Continued) TO ADJUST PRESSURE SWITCH: 1. To obtain access to the pressure switch, the front panel must be removed. Remove the screws on bottom of the panel.
24 6.0 SERVICE (Continued) ADDING WATER (Low water light comes on ) It may be necessary to replenish water in the jacket when the low water indicator comes on. Do so as follows: 1. Unit should be completely cold and off. 2. Lift handle of pressure relief valve to release vacuum in kettle.
25 6.0 SERVICE (Continued) RE-ESTABLISHING VACUU M Periodically check pressure gauge when kettle is cold. Reading should be in green vacuum zone (below 0 psi).
26 7.0 TROUBLESHOOTING PROBLEM LOOK FOR Motor will not run. S No current. Check that power is being supplied to the unit. S Defective thermostat or pressure switch. S Defective motor. S Motor overload out. S Blown fuse. Motor runs, no spark. S Defective transformer.
27 Flame burns only about 6 seconds and shuts off. S Flame rod or flame ground mislocated. S Defective flame rod wire. S Defective ignition module. S Burner rate set too high. Ensure that manifold pressure is set per rating plate and that correct orifice size installed (See table page 21).
28 Figure 1 Shutter setting at 2.0 Figure 2.
29 MATERIAL SAFETY DATA SHEET PREPARATION INFORMATION: Prepared for use in Canada by: E H & S Product Regulatory Management Department DOW CHEMICAL CANADA INC.
30 Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 3. HAZARDS IDENTIFICATION EMERGENCY OVERVIEW POTENTIAL HEALTH EFFECTS (See Section 11 for toxicological data.) EYE: May cause slight transient (temporary) eye i rritation.
31 Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 4. FIRST AID EYES: Flush eyes with plenty of water. SKIN: Wash off in flowing water or shower. INGESTION: No adverse effects anticipat ed by this route of exposure incidental to proper industrial handling.
32 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 HAZARDOUS COMBUSTION PRODUCTS : During a fire, smoke may contain the original material in addition to unidentified toxic and/or irritating compounds.
33 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 6. ACCIDENTAL RELEASE MEA SURES (See Section 15 for Regulatory Information) PROTECT PEOPLE: Use appropriate safety equipment.
34 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 EXPOSURE GUIDELINES: Propylene glycol: AIHA WEEL is 50 ppm total, 10 mg/m3 aerosol only. 9.
35 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 SKIN: The LD50 for skin absorption in rabbits is >10,000 mg/kg. INGESTION: The oral LD50 for rats is 20,000 - 34,000 mg/kg.
36 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 FOR UNUSED & UNCONT AMINATED PROD UCT , the preferred options include sending to a licensed, permitted: recycler, reclaimer, incinerator or other thermal destruction device.
37 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 U.S. REGULATIONS SARA 313 INFORMATION: To the best of our knowledge, this product contains no chemical subject to SARA Title III Section 313 supplier notification requirements.
38 MATERIAL SAFETY DATA SHEET Product: DOWFROST* HD HEAT TRANSFER FLUID, DYED Product Code: 04632 Effective Date: 02/20/01, Date Printed: 07/10/02, MSD: 002239 CANADIAN REGULATIONS WHMIS INFORMATION: .
Een belangrijk punt na aankoop van elk apparaat Blodgett KLT-G Series (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Blodgett KLT-G Series heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Blodgett KLT-G Series vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Blodgett KLT-G Series leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Blodgett KLT-G Series krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Blodgett KLT-G Series bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Blodgett KLT-G Series kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Blodgett KLT-G Series . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
