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Reference Manual 00809-0100-4860, Rev BC January 2013 R osemount 8600D Series V or tex Flo wmeter.
Reference Manual 00809-0100-4860, Rev BC January 2013 www .emersonprocess.com/rosemount.
Reference Manual 00809-0100-4860, Rev BC Title Page January 2013 i R osemount 8600D Smar t V or tex Flowmeter NO TICE R ead this manu al bef ore working with the produc t.
ii Reference Manu al 00809-0100-4860, Rev BC Title Page January 2013.
iii Reference Manu al 00809-0100-4860, Rev BC Table of Contents January 2013 Ta b l e o f C o n t e n t s 1 Section 1: Introduction 1.1 How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv Reference Manu al 00809-0100-4860, Rev BC Table of Contents January 2013 T a ble of Cont ents 2.8.1 Installing th e Transient Protector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 3 Section 3: Configur ation 3.1 Review . .
v Reference Manu al 00809-0100-4860, Rev BC Table of Contents January 2013 Ta b l e o f C o n t e n t s 5 Section 5: Tr oubleshooting 5.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vi Reference Manu al 00809-0100-4860, Rev BC Table of Contents January 2013 T a ble of Cont ents C Appendix C: Electronics verification C.1 Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Reference Manu al 00809-0100-4860, Rev BC Section 1: Introduction January 2013 Introduc tion Sec tion 1 Introduc tion How to use this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1 Safety m essages .
2 Reference Manu al 00809-0100-4860, Rev BC Section 1: Introduc tion January 2013 Introduction 1.2 Safet y messages Procedures and instruc tions in this manual may require special precautions to ensure the safe t y of the personnel pe r forming the operations.
3 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion Sec tion 2 Inst alla tion Safety m essages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion Figure 2-1. Installation Flo wchart Is Configuration OK? Mount Flowmeter Wire Flowme ter Power Flowmeter .
5 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion 2.2 Commissioning Commission the Rose mount 8 600D before puttin g it into operation.
6 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion Horiz ont al installation For hori zontal install ation, the pre fe rred orientatio n is to hav e the electronics installed to the side of the pipe .
7 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion Upstream/Do wnstream piping The vor tex meter m ay be installed with a minimum of ten diam eters (D) of s traig ht pip e lengt h upstre am and five diame ters (D) of straight pipe length downstre am.
8 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion Although the signal conditioning functions reduce susce ptibility to extraneous noise, some environme nts are more suit able than o thers.
9 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion Alarm As par t of normal opera tions, the Rose mount 8600D con tinuously runs a se lf-diagnostic routine.
10 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion 2.4.2 L CD indicator op tion If you r electronics are equipped with the L CD indica tor (Option M5), the ALARM and SEC URIT Y jumpers are located on the fac e of the indicator as shown in Fi gur e 2-6 .
11 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion 2.5 Meter body inst allation ta sks The installation ta sks include detailed mech anical and electrical installation procedures. 2.5.1 Handling Handle all p ar ts carefully to prev en t damage .
12 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion 2.5.4 Flange bolts Install the Ro semount 8600D Flowmeter be t ween two conv ention al pipe flange s, as shown in Figure 2-7 on page 12 .
13 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion 2.5.5 Flanged-st yle flowmete r mounting Physical moun ting of a flanged-st yle flowme ter is similar t o installing a t ypical section of pipe . Con ven tional to ols, equipmen t, and acces sorie s (such a s bolts and gask ets) are required.
14 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion 2.6 Electronics consider ations Both integ ral a nd rem ote mou nted el ec tro nic s require input power at the electronic s.
15 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion 2.6.4 Cable gland If you are using cable glands inst ead of c onduit, follow the cable gland manuf ac turer’s instruc tions for pre paration and make the connections in a conve ntional manner in acc ordance with local or plant electrical codes.
16 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion 2.6.6 Wiring procedure The signal terminals are locat ed in a compart men t of the elec tronics housing separate from the flowme ter e lec tronics.
17 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion Figure 2-10. Po wer Supply Load Limitations Note R loop(max) in t he equation abov e ref ers to the to tal loop load resistanc e.
18 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion Note If a Smart Wireless THUM™ Ad apte r is being u sed with the Ros emount 8600 flowmeter t o exc hange inf orma tion via the Wi rele ss HART prot ocol, an additional 2.
19 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion Pulse output Note Re member when u sing the pulse outp ut, all power to the electronics is still suppl ied ove r the 4 –20 mA signal wiring.
20 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion Note When using pulse output, be sure to follow these precautions: Shiel ded t wisted pair is required whe n the pulse output and 4–20 mA out put are run in the same conduit or cable trays.
21 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion Figure 2-13. 4-20 mA Wiring Figure 2-14. 4–20 mA and Pulse Wiring with Electronic T otali zer/ Counter 2 .
22 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion Mounting Mount the met er body in the process flow line as descr ibed earlier in this sec tion. Mount the bracke t and electronics housing in the desired lo ca tion.
23 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion 1. If you pl an to run the c oaxial cable in c onduit, care fully cut the con duit to the desired length to provide f or proper as sembly at the housing.
24 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion the indicat or . Figure 2-1 6 shows the flowmete r fitted with the LCD indicat or and ex tended cover .
25 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion Figure 2-17 shows the ind icator displ ay with all segments lit. A HART-b ased comm unicator can be u sed to c hange the enginee ring units of th e paramete rs display ed on the indicator .
26 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion Note The circui t board is electrosta tically sensit ive. Be sure to obse r ve handlin g precautions for st ati c-s ensi ti ve com po nents . 3. Inser t the mounting screw s into the L CD indic ator .
27 Reference Manu al 00809-0100-4860, Rev BC Section 2: Instal lation January 2013 Installa tion 2.8.1 Installing the T ransien t Protector For flowmete rs ordered with the transient prot ector option (T1), the protector is shipped installed.
28 Reference Manu al 00809-0100-4860, Rev BC Section 2: Installation January 2013 Installa tion.
29 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configuration January 2013 Configu ration Sec tion 3 Con figura tion Re view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configu ration January 2013 Configuration 3.2.2 PV% of range Perce nt of Range — The primar y variable as a percentage of range provides a gauge as to where the curre nt mea sureme nt of th e meter is wi thin the confi gured range of the met er .
31 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configuration January 2013 Configu ration Standard/Normal f low units Std Cu f t/ m i n SCFH NCMM NmlCum/h NCMD Note When c onfiguring Stand ard or Normal Flow units to the v olumetric flow , a densit y ratio mu st be provi ded.
32 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configu ration January 2013 Configuration R osemount 8600D to displa y flow in bar rels pe r minute instead of gallons per minute , and one barrel is equal to 31.0 g allons. Base volume unit: gal Bas e time uni t: min Use r defined unit: br Conve rsio n number: 1 / 31.
33 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configuration January 2013 Configu ration For example , if you are c onve r ting from gallons to barrel s and there are 31 gallons in a barrel, the conv ersion factor is 31. The conve rsion equa tion is as follows (where barrels is the new vol ume u ni t): 1 gallon = 0.
34 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configu ration January 2013 Configuration Ve l o c i t y f l o w Displays t he cu rrent velocit y fl ow value and u nits. Ve l o c i t y u n i t s Allows the user to se lec t the velocit y units from t he available list.
35 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configuration January 2013 Configu ration To t a l i z e r c o n f i g To t a l i z e r C o n f i g — Used to configure the flow paramet er (volume, m ass, ve locit y) that will be total led .
36 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configu ration January 2013 Configuration Calculat ed process density Allows use rs to view the calculated proce ss density value when the vor tex is configured f or tempe rature compe nsated steam applica tions.
37 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configuration January 2013 Configu ration T/C failure mode Allows the us er to conf igure the temperature se nsor failure mode.
38 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configu ration January 2013 Configuration 3.2.6 T ag T ag is the quick est way t o identify and dist inguish between flowmete rs. Flowmeters can be tagged according to the require ments of y our application.
39 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configuration January 2013 Configu ration Density/Densit y ratio When con figurin g a meter f or mass flo w un its, a densit y value needs to be entered. Whe n con figuring a meter f or Stand ard and Normal V o lumetri c flow units a density ratio will be required.
40 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configu ration January 2013 Configuration Operating conditions T f = absolute temperature at actual (flowing ) conditions in degrees Rankine o r Ke lvin. (The transmitter will c onvert from de grees F ahrenheit or degrees Ce lsius t o degrees Rankine or Ke lvin respect ively .
41 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configuration January 2013 Configu ration 3 .2 . 8 Reference K - fa c to r The r efe rence K-fa c tor is a fa cto r y c alibrat ion nu mber rela ting the flow through the m ete r to the shedding frequency mea sured by the el ec tronics.
42 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configu ration January 2013 Configuration Primar y V ariable (PV) Selections for this Variable are Mass Flow , Volumetric Flow , V elocit y Flow , a nd Process T emper ature. The Primar y V ariable is the variable mapped to the analog output.
43 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configuration January 2013 Configu ration Primar y V ariable Lo wer R ange V alue (PV LR V) This is the 4 mA set point for the meter , and is t ypically set to 0 wh en the PV is a Flow Vari able.
44 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configu ration January 2013 Configuration Figure 3-1. Field Communicator Me nu T ree for the Rosemount 8600D 1. Device Setup 2. PV 3. AO 4. LRV 5. URV 1. Process Variables 2. Diagnostics and Service 3.
45 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configuration January 2013 Configu ration T able 3-2. Field Communicator Fast K ey Sequences f or the Rosemount 8600D Fu n c t i o n Fa s t Ke y.
46 Reference Manu al 00809-0100-4860, Rev BC Section 3: Configu ration January 2013 Configuration.
47 Reference Manu al 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope ration Sec tion 4 O pe ration Diagnostics/service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4 7 Advanc ed func tionality .
48 Reference Ma nual 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope rati on Densit y test calc Allows for the test of the density calculation for saturat ed steam. The vor tex meter will calculat e th e asso cia te d s tea m de ns it y a t a us er en ter ed tem p era tu re va l ue.
49 Reference Manu al 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope ration 4.1.3 Pulse output test Pulse Output T est is a fixed frequency mode test that checks the integrit y of the pulse loop. It tests tha t all connections are good and that the pulse output is r unning on the loo p .
50 Reference Ma nual 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope rati on Simulate flow external Simula te flow external allo ws you to dis connect the sensor electronically so an external frequency sourc e can be used to te st and veri f y the electronics.
51 Reference Manu al 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope ration Once your scaled trim points have been e n tered a s 2 and 10, you can now calibrate y our flow meter by enterin g vo lta ge measu rements dir ec tl y f rom th e vol tm eter .
52 Reference Ma nual 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope rati on Mating pipe I.D. The inside diamet er of the pipe adjace nt to the flow meter can cau se entrance e ffects that may alte r flowmete r readi ngs. The exact inside diame ter of the pipe mu st be specified to correct for these eff ec ts.
53 Reference Manu al 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope ration 4.3.2 Configure outputs The Ro semount 8600D is digitally adju sted at the factor y using precision equipme nt to e nsure accurac y . Y ou shou ld be able to install and operate the flowmeter without a D/A T rim.
54 Reference Ma nual 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope rati on Alarm lev el selec t Select the Alarm le ve l of the transmitte r . Either R ose mount standa rd or NAMUR compli ant. Alarm / sat lev els Displ ays Alarm and Satur ation mA output leve ls.
55 Reference Manu al 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope ration Pulse output The Ro semount 8600D c omes with an option al pulse output option (P). This enables the flow meter to o utpu t th e pul se r ate to a n ex ter nal contr ol s ystem , tota lizer , or oth er dev ice.
56 Reference Ma nual 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope rati on Scaled velocity This mode allows you to configure the pu lse output based on a ve locit y Flow Rate . Pulse scaling rate Allows the us er to se t a certain veloc it y flow rate t o a desired frequency .
57 Reference Manu al 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope ration Pulse output test Pulse Output T est is a fixed frequency mode test that checks the integrit y of the pulse loop. It tests that all c onne ctio ns are good and that pulse output is running o n the loop.
58 Reference Ma nual 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope rati on Poll add ress Poll Ad dress e nables yo u to set the poll addre ss for a multi-drop ped meter . The poll address is used to ide ntif y each meter on the multi -drop line.
59 Reference Manu al 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope ration Burst option Burst Option e nable s you to se lect the variables t o broadcas t ove r the burst transmitte r . Choose one of the f ollowing op tions : PV –Selects the process variable f or br oadca st ove r the burst transmitte r .
60 Reference Ma nual 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope rati on XMTR variable slo t 4 User se lec ted Burst Variable 4. Local display The Local Dis play function on the R osemoun t 8600D allows yo u to select which vari ables are shown on the optional (M5) local di spla y .
61 Reference Manu al 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope ration If one or more of these conditions exist, a nd you h ave check ed other pote ntial sources (K-fac tor , ser vi.
62 Reference Ma nual 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope rati on Manual filter adjust Manual Filter Adju st a llows you to manu ally adjust the following settings : Low Flow Cutoff , Low Pass Filte r , and T rigger Lev el, while monitoring flow and or sig/tr .
63 Reference Manu al 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope ration The Low P ass Filte r corner freq uency variable off ers t wo modes for adju stmen t: Increase filte ring .
64 Reference Ma nual 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope rati on T emperat ure damping The default d amping value is 2.0 sec onds.
65 Reference Manu al 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope ration Date Dat e is a user-defined variable that pro vides a place to sa ve a date , t ypically used to store the last dat e that the transmitter c onfiguration was changed.
66 Reference Ma nual 00809-0100-4860, Rev BC Section 4: Operation January 2013 Ope rati on Hardware re v Hardware Rev – Designa tes the revision le vel f or the Ro semount 8600D har dware. Final assembly number Final Assembly Number – F actor y set number th at refe rs to the elec tronics of your flowmet er .
67 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g Sec t ion 5 T roubleshoo ting Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
68 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g 5.2 T roubleshooting ta bles The most c ommon problems expe rienced by use rs of the R.
69 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g 5.3 Adv anced troubleshooting The Ro semount 8600D e lec tronics provides se veral adva nced troubleshoot ing fea tures.
70 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g T able 5-1. Diagnostic Messages Mess age Descript ion ROM C HEC K SU M E RRO R The EPROM me mor y checksum test has failed. The transmitter will re main in ALARM until the ROM checks um test passes.
71 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g 5.3.2 Elec tronics test points As s ho wn i n Figure 5-1 , there are several test points located on the elec tronic s.
72 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g The electronics is capable of inte rnally gene rating a flow signal tha t may be used to sim ulate a sens or signal to pe r form electronics v erification with a Handheld C ommunicator or AM S inte r face .
73 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g 5.4 Diagnostic messages on LCD In addition to the output, the LCD indicator di splays diagnostic messag es for t roublesho oting the flowmete r .
74 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g F A UL T_EER OM The flowmet er electronics has unde rgone a EEPR OM checksum fault. Contact your Fie ld Service Center . F A UL T_RAM The flowmete r electronic s ha s undergone a RAM test fault.
75 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g F A UL T_T AC O (MT A op tion only) The ASIC responsible for the an alog to digital co nversi on of the pro cess temperat ure has faile d.
76 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g Note Use only the procedures and new parts specifical ly ref ere nced in this manual.
77 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g Install the terminal block 1. A l ig n th e s o cke te d h o le s o n t he b ac k si d.
78 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g 3. If the meter h as the LCD indica tor option, loosen the t wo screws. Re move the L CD and the connector from the electronics board. 4.
79 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g Install the elec tronics boards 1. V erify that powe r to the R osemoun t 8600D is off. 2. Align the sockets on the bottom of the t wo elec tronics boards ove r the pi ns protruding from the bottom of the housing cavit y .
80 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g Re move the electronic s housing 1. T urn off the powe r to the Ro semount 8600D . 2. Re move the te rminal block side cove r . 3. Disconnect the wires and c onduit fro m the housing.
81 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g Note Be sure to fully c heck all other tro ubleshooti ng possibili ties bef ore removi ng the sensor . Also, plea se n ote that the sensor is a complete assembly and cannot be fur ther disassembled.
82 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g Cleaning the se aling sur face Befo re inst alling a sensor in the meter body , clean the sealing sur face by c ompleting t he following procedure .
83 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g 5.6.5 R emo te e lec tronic s proc edure If the Ro semount 8600D e lec tronics housin g is mounted re motely , some re place ment procedures are di ffer ent than f or the flowmete r with integral electronics.
84 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g Detac h the mete r adapt er The above instruc tions will provide access to the meter body . Use the following steps if it is ne ces sa r y to rem ove t he coa xia l c ab l e: 1.
85 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g Attac h the me ter ad apter 1. If you are us ing a conduit adap ter or cable glan d, slide it ov er the pl ain e nd of the coaxi al cable (the end withou t a ground wire).
86 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g 5. Loose n the conduit adap ter (or cable gland) from the housing adapter .
87 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g Att a ch t he coa xi al c ab le 1. Rout e the co axial cable through the conduit (if you are usi ng co nd ui t) . 2. Place a conduit adapter ove r the end of the coaxial cable .
88 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g 5.6.7 Ch anging the housing orien tation The en tire electronics hou sing may be r otated in 90 de gre e i nc rement s for easy v iew ing .
89 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g Note Use pl ant approved proc edure for re moving a te mpera ture sensor from a the rmowell. 3. R emov e tempe rature s ensor from e lectronics by usin g a 2.
90 Reference Manu al 00809-0100-4860, Rev BC Section 5: Troubleshooting January 2013 Tr o u b l e s h o o t i n g.
91 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Reference Data January 2013 Specifications and Ref erenc e Data A p p en d i x A R efer en ce dat a Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Re ference Data January 2013 Specifications and R ef erence D ata The Reynol ds number equation shown be low combines the effects of de nsit y ( ), visc osit y ( cp ), pi pe inside diamete r (D), a nd flow velocity (V).
93 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Reference Data January 2013 Specifications and Ref erenc e Data Analog output adjustment Engineering units and lowe r and u pper range values are us er-selec ted. O utpu t is automatic all y scaled to provide 4 mA at the selected lower range value , 20 mA at the se lec ted upper range value.
94 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Re ference Data January 2013 Specifications and R ef erence D ata Load limitations (HART analog) Maximum loop re sistance is dete rmined by the v oltage leve l of the external pow er supply , as described by: Note HART Communication require s a mini mum loop resistance of 250 ohms.
95 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Reference Data January 2013 Specifications and Ref erenc e Data Permanent pressure lo ss The approxim ate pe rmanent pres sure loss (PPL) from .
96 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Re ference Data January 2013 Specifications and R ef erence D ata F ailure mode alarm HART an alog If self-di agnostics detect a gross flowmete.
97 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Reference Data January 2013 Specifications and Ref erenc e Data 3 kA crest (8 20 s) 6 kV crest (1.
98 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Re ference Data January 2013 Specifications and R ef erence D ata A. 3 T y pi ca l fl o w r an ge s Ta b l e A - 5 - Ta b l e A - 9 sh ow t y pical flow ra nges for some common proc ess fluids with default filte r setting s.
99 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Reference Data January 2013 Specifications and Ref erenc e Data 200 psi g (13,8 bar G) max min 79.2 2.34 134 3.98 212 5.51 360 9.36 349 9.09 593 15.4 300 psi g (20,7 bar G) max min 79.2 2.34 134 3.
100 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Re ference Data January 2013 Specifications and R ef erence D ata Note s The Ro semount 8600D me asures the v olumetric flow under ope rating conditions (i.e . the ac tual volume at the ope rating pressure and te mperatur e–acfm or ac mh), as shown above.
101 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Reference Data January 2013 Specifications and Ref erenc e Data T able A-11. Saturated Steam Flow Rate Limits (Assumes S team Quality is 1 00%) Process Pressure Flow Rate Limits Minimum and Maximum Saturated Ste am Flow Rates for line siz es 3-in.
102 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Re ference Data January 2013 Specifications and R ef erence D ata A .4 Performance specifications The following performance specifications are for all R osemount models exc ept where no ted. Digital per formance specifications applicable to Digital HART output.
103 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Reference Data January 2013 Specifications and Ref erenc e Data Nominal c onditions include tempe rature varia tio n in saturation and superhe at at 150 psig (10 bar-g) and abov e. For pre ssure below 150 p sig (10 bar-g), add 0.
104 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Re ference Data January 2013 Specifications and R ef erence D ata Vibration spec ifications Integral aluminum housings and remote aluminum housings At or near the minimum liquid flow rate in a normal pipe mounted in stalla tion, the maximum vibration should be 0.
105 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Reference Data January 2013 Specifications and Ref erenc e Data Po wer supply eff ec t HART an alog Les s than 0.
106 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Re ference Data January 2013 Specifications and R ef erence D ata Gasket Graphite wit h Stainless Stee l Inser t Proces s connections Mounts between the following flange c onfigurations: ASME B16.
107 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Reference Data January 2013 Specifications and Ref erenc e Data A .6 Dimensional dra wings Figure A-1. Flanged-Style Flowmeter Dimensional Dra win gs (1-through 8-in./25 through 200 mm Line Size s) Diameter 3.
108 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Re ference Data January 2013 Specifications and R ef erence D ata T able A-14. Flanged-Style Flowmeter (1-through 2-in./25 through 50 mm Line Sizes) Nominal Size in. (mm) Flange Rating F ace-to-face A in.
109 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Reference Data January 2013 Specifications and Ref erenc e Data Figure A-2. Dimensional Drawings for Remote Mount T ransmitters 5.77 (147) 1 / 2 -14 NPT (F or Remote Cable Conduit) 2.00 (51) 3.
110 Reference Manu al 00809-0100-4860, Rev BC Appendix A: Re ference Data January 2013 Specifications and R ef erence D ata Figure A-3. Dimensional Drawings for Flanged S t yle Remote Mount Flo wmeters (1-through 8-in./25 through 200 mm Line Siz es) T able A-17.
111 Reference Manu al 00809-0100-4860, Rev BC Appendix B: Approval information January 2013 Approval in formation Appe ndix B A pprov al inf orm ation B.1 Produc t ce r tifications B.1.1 Approv ed manufac turing locations Emerson Pro cess Man agement Flow T echnologies Co mpany , Ltd - N anjing, Jiang su Province , P .
112 Reference Manu al 00809-0100-4860, Rev BC Appendix B: Approval information January 2013 Approval in forma tion T ype 'n' certification IE C 60079-0: 2011 Edition : 6.0 IE C 60079-11: 2011-06 Edition : 6.0 IE C 60079-15: 2010 Edition : 4 N7 Certification No .
113 Reference Manu al 00809-0100-4860, Rev BC Appendix B: Approval information January 2013 Approval in formation B.1.3 Chin ese ce r t ifications (NEP SI) Flameproof ce r tification GB3836.1– 20 10 GB3836.2– 20 10 GB3836.4– 20 10 E3 Certificat ion No.
114 Reference Manu al 00809-0100-4860, Rev BC Appendix B: Approval information January 2013 Approval in forma tion I.S. cert ification GB3836.1– 20 10 GB3836.4– 20 10 GB3836.20– 2010 I3 Certification No . GYJ12.1239X Ex ia IIC T4 Ga (-60 °C ≤ Ta ≤ +70 °C) Ui = 30 Vdc Ii = 185 mA Pi = 1.
115 Reference Manu al 00809-0100-4860, Rev BC Appendix B: Approval information January 2013 Approval in formation 12. During installa tion, opera tion and main ten ance, users sh all comply with the re levant require ments o f the produc t instruction manual, GB3836.
116 Reference Manu al 00809-0100-4860, Rev BC Appendix B: Approval information January 2013 Approval in forma tion B.1.4 Europe an cer tifica tions (A TE X) I.
117 Reference Manu al 00809-0100-4860, Rev BC Appendix B: Approval information January 2013 Approval in formation E1 Certificat ion No. DEKRA12A TE X0189X Integ ral T ran smi tter ma rked: A TE X Mark.
118 Reference Manu al 00809-0100-4860, Rev BC Appendix B: Approval information January 2013 Approval in forma tion ND Certification No . DEKRA12A TE X0190X Integ ral T ran smi tter ma rked: A TE X Mar.
119 Reference Manu al 00809-0100-4860, Rev BC Appendix C: Electronics verification January 2013 Elec tronics verification Appe ndix C Elec tronic s v e rification Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
120 Reference Manu al 00809-0100-4860, Rev BC Appendix C: Electronics verification January 2013 Electronics v erifi cation C .2 Electronics verification Elec tronics func tionalit y can be verified vi.
121 Reference Manu al 00809-0100-4860, Rev BC Appendix C: Electronics verification January 2013 Elec tronics verification Figure C- 1. Profile of V ar y ing Flow Simulation Signal.
122 Reference Manu al 00809-0100-4860, Rev BC Appendix C: Electronics verification January 2013 Electronics v erifi cation 1. Re move the e lec tronics compartm en t cov er . 2. Re move the t wo screws and the L CD indic ator if applicable. 3. Connec t a Field Communicator or AMS to the loop .
123 Reference Manu al 00809-0100-4860, Rev BC Appendix C: Electronics verification January 2013 Elec tronics verification Figure C-2. T est F requenc y Output and Chassis Ground Points.
124 Reference Manu al 00809-0100-4860, Rev BC Appendix C: Electronics verification January 2013 Electronics v erifi cation T o verif y a 4–20 mA output For a giv en input frequency F (Hz), and K-fac.
125 Reference Manu al 00809-0100-4860, Rev BC Appendix C: Electronics verification January 2013 Elec tronics verification T able C-1. Unit Con versions r =operating de nsit y * Spec ial Units Conv ersion Factor C. 3 E x a mp l e s The following examples illustrate the flowrate calculations tha t may be necessar y for your application.
126 Reference Manu al 00809-0100-4860, Rev BC Appendix C: Electronics verification January 2013 Electronics v erifi cation K-factor (compe nsated) = 10.79 (via Field C ommunicator or AMS) = 75.00/(10.79 0.016 6667) = 417.1 gpm There fore , an input frequenc y of 75.
127 Reference Manu al 00809-0100-4860, Rev BC Appendix C: Electronics verification January 2013 Elec tronics verification For a giv en input frequency , you m ay also dete rmine the curren t output. Use the Example 2 on page 126 with an input freque nc y of 300 Hz: URV= 40000 lb/hr LR V= 0 lb/hr F in (Hz) = 300.
128 Reference Manu al 00809-0100-4860, Rev BC Appendix C: Electronics verification January 2013 Electronics v erifi cation C.3.2 SI units Example 1 (SI units) There fore , an input frequency of 80.00 Hz re presen ts a flow rate of 1694.6 lpm i n this application.
129 Reference Manu al 00809-0100-4860, Rev BC Appendix C: Electronics verification January 2013 Elec tronics verification Example 2 (SI units) There fore , an input frequency of 650.00 Hz re presen ts a flow rate of 3446.4 k g/hr in this application. For a giv en input freque ncy , you ma y also dete rmine the current output .
130 Reference Manu al 00809-0100-4860, Rev BC Appendix C: Electronics verification January 2013 Electronics v erifi cation Example 3 (SI units) There fore , an input frequency of 700.00 Hz re presen ts a flow rate of 9259.2 NCMH in this application. For a giv en input freque ncy , you ma y also dete rmine the current output .
131 Reference Manu al 00809-0100-4860, Rev BC January 2013 Figure 1-1. R osemount 8600D HART ™ Menu T ree 1. Device Setup 2. PV 3. AO 4. LRV 5. URV 1. Process Variables 2. Diagnostics and Service 3. Basic Setup 4. Detailed Setup 5. Review 1. PV 2. PV % Range 3.
132 Reference Manu al 00809-0100-4860, Rev BC January 2013.
Index-1 Reference Manu al 00809-0100-4860, Rev BC Index January 2013 Index A Air Flow Rate Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Ambient Temperature Limi ts . . . . . . . . . . . . . . . . . . . . . 93 Analog Output . . . .
Index-2 Reference Manu al 00809-0100-4860, Rev BC Index January 2013 Index O Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Output Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Overrange Capabi lity .
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Reference Manual 00809-0100-4860, Rev BC January 2013 St andard T erms and C onditions of Sale can be found at ww w .rosemount .com/terms_of_sale The Emer son log o i s a tra demar k a nd ser vi ce ma rk of E mer son E le ct ric Co. Ro semount. the R ose mount logotype, and SMAR T F AMIL Y are registered trade marks of Ro semount Inc.
Een belangrijk punt na aankoop van elk apparaat Emerson 8600 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
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Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Emerson 8600 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
