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864 H H Fi re pl a c e Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-59b-5 ANSI Z21.88b-2003 • Built-In Direct Vent Fireplace • Natural Ga.
2 Introduction © Travis Industries 4080214 100-01182_00 3 Overview This manual details the installation requirements for the 864 HH (Home Heater) fireplace. For operating and maintenance instructions, refer to the 864 HH Owner's Manual (part # 100-01181).
Table of Contents 3 © Travis Industries 4080214 100-01182_003 Introduction Overview ................................................................. 2 Listing Details .......................................................... 2 Safety Precautions Safety Precautions .
4 Safety Precautions © Travis Industries 4080214 100-01182_003 Safety Warnings: • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This unit must be installed by a qualified installer to prevent the possibility of an explosion.
Safety Precautions 5 © Travis Industries 4080214 100-01182_003 Safety Warnings (continued): • Allow the heater to cool before carrying out any maintenance or cleaning.
6 Features and Specifications © Travis Industries 4080214 100-01182_003 Installation Options • Residential or Mobile Home • Straight or Corner Placement • Flush or Recessed Face • Raised or F.
Installation (for qualified installers only) 7 © Travis Industries 4080214 100-01182_003 Packing List • Propane Conversion Kit • Log Set (9 piece) • Grate • Wall Switch with Wire (see page 20 for details) • Firestop (sku 93006094 Additional Items Required • FIREBACKS ARE REQUIRED – See page 47.
8 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.
Installation (for qualified installers only) 9 © Travis Industries 4080214 100-01182_003 Top Vent or Rear Vent Configuration This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow the directions below.
10 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Converting the Fireplace to Top Vent (continued) Remove the 12 screws securing the flue assembly. Attach the intake cover plate with the screws removed earlier.
Installation (for qualified installers only) 11 © Travis Industries 4080214 100-01182_003 Fireplace Placement Requirements • The fireplace requires a 1/2" clearance from the angled sides and back of the fireplace to the framing members. No material (insulation, framing, etc.
12 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Minimum Framing Dimensions - Rear Vent Configuration Route the electrical line to a position to the left rear of the fireplace. Vent Clearances (8" dia. Vent): 1" to the sides, 1" below, and 3" above the vent to combustibles.
Installation (for qualified installers only) 13 © Travis Industries 4080214 100-01182_003 Minimum Framing Dimensions - Top Vent Configuration 20" The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace.
14 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Nailing Brackets NOTE : Additional nailing brackets are provided along the base of the fireplace. Use these brackets if not using the front brackets. For installations using 5/8 ” drywall fold the shorter tab out 90 ° (use a screwdriver if necessary).
Installation (for qualified installers only) 15 © Travis Industries 4080214 100-01182_003 Corner Installations - Rear Vent Configuration A typical 45 ° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply).
16 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Corner Installations - Top Vent Configuration A typical 45 ° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply).
Installation (for qualified installers only) 17 © Travis Industries 4080214 100-01182_003 Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS.
18 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Gas Line Location Right Side Gas Inlet A 2" high by 3" wide opening is located behind the gas inlet cover plate (it is 1-3/8" above the base of the fireplace).
Installation (for qualified installers only) 19 © Travis Industries 4080214 100-01182_003 Electrical Connection (required) • The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes.
20 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Wall Switch or Thermostat Installation Wiring Diagram (Millivolt System) Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace.
Installation (for qualified installers only) 21 © Travis Industries 4080214 100-01182_003 Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance.
22 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Approved Vent • Rear vent configurations use 8" diameter Simpson Dura-Vent Model GS vent. • Top vent configurations use 8" or 6-5/8" diameter Simpson Dura-Vent Model GS vent.
Installation (for qualified installers only) 23 © Travis Industries 4080214 100-01182_003 Approved Vent Configurations Restrictor Position • Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases.
24 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Intake Restrictor Adjustment The intake restrictor is shipped in position # 1 (open). To adjust the restrictor to postion # 2 (closed, follow the instructions below.
Installation (for qualified installers only) 25 © Travis Industries 4080214 100-01182_003 Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent).
26 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Rear Vent Configuration with Horizontal Termination (no vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.
Installation (for qualified installers only) 27 © Travis Industries 4080214 100-01182_003 Rear Vent Configuration with Horizontal Termination (with vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.
28 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Rear Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.
Installation (for qualified installers only) 29 © Travis Industries 4080214 100-01182_003 Top Vent Configuration with Horizontal Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.
30 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Top Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.
Installation (for qualified installers only) 31 © Travis Industries 4080214 100-01182_003 Termination Requirements ! Venting terminals shall not be recessed into a wall or siding.
32 Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Hearth Requirements Do not build a hearth more than 1 ” above the baseplate (this area must remain clear for the access door).
Installation (for qualified installers only) 33 © Travis Industries 4080214 100-01182 _003 Facing Requirements • This appliance is designed to allow for drywall (or other combustible facing) to contact the sides and top of the front of the fireplace.
34 Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Facing Overview Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face.
Installation (for qualified installers only) 35 © Travis Industries 4080214 100-01182 _003 Thin Facing Installation (tile, marble, or other non-combustible under 1" thick) Upgrade faces are available for this fireplace and may influence facing installation.
36 Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Thin Facing Installation (tile, marble, under 1" thick) - Side View Drywall SIDE OF FIREPLACE SIDE OF FIREPLACE Tile (or other facing under 1” thick) Face Note how the facing extends 1” above the base of the fireplace.
Installation (for qualified installers only) 37 © Travis Industries 4080214 100-01182 _003 Thick Facing Installation (stone, brick, or other non-combustible over 1" thick) If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched Faces" on page 38.
38 Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces.
Installation (for qualified installers only) 39 © Travis Industries 4080214 100-01182 _003 Thick Facing Installation - Side View SIDE OF FIREPLACE Drywall Masonry (or other non-combustible over 1” thick) Face (Behind Masonry) The masonry extends 1” above the base of the fireplace.
40 Installation (for qualified installers only) © Travis Industries 4080214 100-01182_003 Mantel Requirements • The illustration below details mantel clearances and maximum mantel depth. • Any material that protrudes more than 3/4” from the non-combustible facing is considered a mantel and must meet the mantel requirements.
Installation (for qualified installers only) 41 © Travis Industries 4080214 100-01182 _003 Installation Example - Build-Out (Dog-House) with Horizontal Termination • The framing, facing, and other building materials depicted below are for example only.
42 Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Installation Example - Build-In with Horizontal Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area.
Finalizing the Installation (for qualified installers only) 43 © Travis Industries 4080214 100-01182 _003 Steps for Finalizing the Installation 1 . Remove the glass (see page 4 5). NOTE: If using propane (LP) convert the appliance prior to installing the logs.
44 Finalizing the Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 8. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place).
Finalizing the Installation (for qualified installers only) 45 © Travis Industries 4080214 100-01182 _003 Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass.
46 Finalizing the Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged.
Finalizing the Installation (for qualified installers only) 47 © Travis Industries 4080214 100-01182 _003 Fireback and Grate Installation WARNING: Firebacks are required for this fireplace and must be installed prior to operation. 1 Remove the glass frame.
48 Finalizing the Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Log Set Installation Rear Log Installation Right Log Installation These pins insert into the holes on the bottom of the rear log. Place the rear log in place and slide it all the way back against the log stops.
Finalizing the Installation (for qualified installers only) 49 © Travis Industries 4080214 100-01182 _003 Left Log Installation Place the left log so this pin inserts into the hole on the bottom of the log. This hole and pin are n ot utilized. When in place, the logs should look like this.
50 Finalizing the Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 Left Twig Installation Right Twig Installation This hole is not utilized. Place the left twig so the hole and slot fit over the pins on the rear and left log.
Finalizing the Installation (for qualified installers only) 51 © Travis Industries 4080214 100-01182 _003 Center Twig Installation Front Twigs Installation Ember Installation A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner (especially over exposed screws on the burner).
52 Finalizing the Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 4 5 ).
Finalizing the Installation (for qualified installers only) 53 © Travis Industries 4080214 100-01182 _003 3 Follow the directions below to replace the orifices.
54 Finalizing the Installation (for qualified installers only) Travis Industries 4080214 100-01182 _003 5 Replace the firebox components. Install the logs and embers. Replace the glass. 6 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator.
Optional Equipment (for qualified installers only) 55 © Travis Industries 4080214 100-01182 _003 Grill Installation Certain faces allow for installation of an upper and lower grill. Follow the directions below to install. Upper Grill Installation Hold the grill at an angle and insert the lower slot over the bushing on the fireplace (both sides).
56 Optional Equipment (for qualified installers only) Travis Industries 4080214 100-01182 _003 Remote Control Receiver Installation (2 Options) The instructions below detail installation of the optional remote control receiver. For operating instructions, refer to the instructions included with the remote.
Optional Equipment (for qualified installers only) 57 © Travis Industries 4080214 100-01182 _003 Extra Room Power Heat Duct (sku 98500769) Special Instructions for 864 HH Newer 864 HH fireplaces (SN 3407-001010 or later) have an improved wiring harness and removable heat shields below the heat duct connections.
58 Optional Equipment (for qualified installers only) Travis Industries 4080214 100-01182 _003 Installation Overview The optional heat duct allows the fireplace to transfer heat to separate locations in the home. Installation should take place prior to installing drywall.
Optional Equipment (for qualified installers only) 59 © Travis Industries 4080214 100-01182 _003 Duct Installation Instructions Determine the route for the heat duct using the illustration below as a guide. Use 10 ” x 3-1/4 ” wall stack (duct) when passing through tight areas.
60 Optional Equipment (for qualified installers only) Travis Industries 4080214 100-01182 _003 Floor Mounting Cut a hole between floor joists for the blower box. 5-1/4" 14" a b c Attach the floor boot to the blower box with the included screws.
Optional Equipment (for qualified installers only) 61 © Travis Industries 4080214 100-01182 _003 Install the air duct. Each section, when joined, must be attached with three screws and aluminum duct tape (U.L. 181A-P or equivalent). Secure the duct if it is in an area where it may sag or become dislodged.
62 Optional Equipment (for qualified installers only) Travis Industries 4080214 100-01182 _003 Wiring Instructions Warning : All wiring should be done by a qualified electrician and shall be in compliance with local codes and with the current National Electric Code ANSI/NFPA 70.
Optional Equipment (for qualified installers only) 63 © Travis Industries 4080214 100-01182 _003 2 Follow the directions below to wire the rheostat. NOTE: There are two types of junction boxes, use the appropriate junction box for your installation.
64 Optional Equipment (for qualified installers only) Travis Industries 4080214 100-01182 _003 Accent Light Installation (sku 94400100) Make sure power to the fireplace has been turned off prior to installation (disable the service breaker). Do not connect 110-120 VAC to the gas control valve or the on/off circuit on this fireplace.
Optional Equipment (for qualified installers only) 65 © Travis Industries 4080214 100-01182 _003 4 Install the strain relief plate to the firebox floor following the directions below. = a b Insert the four wires through the strain relief plate ( NOTE : Put the larger, male connectors through first).
66 Optional Equipment (for qualified installers only) Travis Industries 4080214 100-01182 _003 Optional Wall-Mounted Rheostat NOTE: Many areas require all wiring to be installed by a qualified electrician. Check with your local building official for any requirements in your area.
Optional Equipment (for qualified installers only) 67 © Travis Industries 4080214 100-01182 _003.
68 Index Travis Industries 4080214 100-01182 _003 Index Additional Items Required ............................................ 7 Air Shutter Adjustment ................................................ 4 4 Altitude Considerations ......................
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