Gebruiksaanwijzing /service van het product 13694330200 van de fabrikant Generac
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------------------- GENERAC® Model: 13694330200 Type: SDI00 Engine: D6. 7.1 Owner's Manual Stationary Emergency Generator c@us LISTED This manual should remain with the unit.
Table of Contents Safety Rules 2 Introduction 1 Read This Manual Thoroughly 1 Operation and Maintenance 1 How to Obtain Service 1 Authorized Service Dealer Locator Number ..' ... 1 Warranty 29 Notes 27 Maintenance 17 SERVICE SCHEDULE.............
INTRODUCTION Thank you for purchasing this model of the stationary emergency generator set product line by Generac Power Systems, Inc" Every effort was expended to make sure that the information and instructions in this manual were both accurate and current at the time the manual was written.
Safety Rules It.. SAVE THESE INSTRUCTIONS - The manufacturer suggests that these rules for safe operation be ... copied and posted In potential hazard areas. Safety should be stressed to all operators, potential operators, and service and repair technicians for this equipment.
ELECTRICAL HAZARDS • All generators covered by this manual produce dangerous elec- trical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch as well as the stationary emergency generator.
General Information IDENTIFICATION RECORD DATA LABEL Figure 1.2 - XPL Label GENERAC POWER SYSTEMS WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE ABOVE INFORMATION NOTE: The above is a generic representation of an XPllabel.
Groups and Assembly Numbers The XPL label lists the groups and corresponding assembly numbers for each unit. The assembly numbers refer to exploded view drawing numbers that are applicable to the specific gen- erator model. These drawings are located in the back half of this manual.
General Information FUEL SYSTEM DIESR FUEL SYSTEM Diesel fuel is supplied to the generator set from a base-mounted fuel tank or external source. Diesel fuels are less volatile than gaseous fuels, however, careless installation can lead to safety hazards and/or serious problems with engine/generator performance and reliability.
General Information BLACK ___________ RED LEAD (FROM STARTER CONTACTOR) BLACK LEAD ~ (FROM FRAME) ---<~~ + BATTERY 4. Connect the red battery cable (from starter contactor) to the battery post indicated by a positive, pas or (+). 5. Connect the black battery cable (from frame ground) to the battery post indicated by a negative, NEG or (-).
General Information THE BATTERY ~ A Do not dispose of the battery In a fire. The tAbattery Is capable of exploding. /r A battery presents a risk of electrical shock illand high short circuit current. The following precautions are to be observed when work- ing on batteries: • Remove the 10A and 15A fuses from the gen- erator control panel.
General Information Figure 1.9 - Single-/Three-phase Delta Stator Connection Figure 1.10 - Six-lead Stator Connection 240V SII E2 240V S6 I S3~ -- 240V ----J 51 1 1 277V 50HZ 480V 50 HZ 346V60HZ 600V 60 HZ ! S2 SIX-LEAD. 600 VAG, THREE-PHASE STATOR This type of stator has three coils and six leads (Figure 1.
General Information FIELD WIRING CONNECTIONS TO BUSS BARS ENGINE COOLANT HEATERS 500Kw Volvo and 500/600Kw Doosan powered units supplied with Series C - R Frame Breakers rated 1400, 1600, 2000 and 2500A have Buss Bars supplied in the connection Module for the connection of the Field Conductors.
Lubed 58 Ft-Lbs Lubed 65 Ft-Lbs -------_. __ _--_ .. _------- FIELD WIRING CONNECTIONS TO BUSS BARS Units supplied with Series C - R Frame Breakers rated 1600, 2000 and 2500A have Buss Bars suppled in the connection Module for the connection of the Field Conductors.
General Information ACAUTIONI A. Be sure no bare wire or wire strands are vis- ~Ible after making connections. 6. Push all wires and wire nuts into junction box. 7. Assemble junction box cover to junction box 8. Reconnect battery cables to battery posts.
Installation STATIONARY EMERGENCY GENERATOR INSTALLATION ~ k.. Connecting this generator to an electrical illsystem normally supplied by an electric util- ity shall be by means of a transfer switch (s.
Installation EMERGENCY CIRCUIT ISOLATION METHOD This prevents overloading the generator by keeping electrical loads below the wattage/amperage capacity of the generator, If the generator is powering o.
A Battery electrolyte fluid is an extremely .... caustic sulfuric acid solution that can cause severe burns. Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc. Wear protective goggles, protective clothing and gloves when handling a battery.
Operation Fuel System Make sure the fuel supply system to the generator (a) delivers the correct fuel at the correct pressure and (b) is properly purged and leak tested according to code.
~ A The Maintenance Disconnect Switch and .... the AUTO/OFF/MANUAL switches (if so equipped) must be set properly, or the generator will crank and start as soon as the UTILITY power to the transfer switch is turned off. Refer to applicable control panel and transfer switch manuals for more infor- mation.
Maintenance • Check optional starting aids. • Check battery (batteries). • Check engine compression. • Check electrical connections. • Check/test annunciator panel. • Perform operational test Annually or Every 600 Hours (whichever comes first) • Change engine oil and filter.
/; The battery represents a risk of high short illcircuit current. When working on the battery, always remove watches, rings or other metal objects, and only use tools that have insulated handles. An authorized operator should inspect the engine battery system monthly (or 100 hours).
Maintenance 500 KW TO 600 KW STATIONARY EMERGENCY DIESEL ENGINE DRIVEN GENERATOR SETS Following Is a recommended maintenance schedule for stationary emergency diesel engine driven generator sets from 500 kW to 600 kW in size. The established intervals in the schedule are the maximum required when the unit is used in an average service application.
Maintenance Maint Maintenance Maintenance Tasks Task Completed level Interval Date/Initials 1. Disable the unit from operating per the first page warning. 2. Check the engine oil level. Adjust as necessary. 3. Check the engine coolant level. Adjust as necessary.
Maintenance Maint Maintenance Maintenance Tasks Task Completed Level Interval Date/lnitials 1. Disable the unit from operating per the first page warning.
Maintenance Maint Maintenance Maintenance Tasks Task Completed Level Interval Date/Initials 1. Disable the unit from operating per the first page warning. 2. Check the engine oil level. Adjust as necessary. 3. Check the engine coolant level. Adjust as necessary.
Maintenance Maint Maintenance Maintenance Tasks Task Completed level Interval Date/lnitials 1. Disable the unit from operating per the first page warning. 2. Check the engine oil level. Adjust as necessary. 3. Check the engine coolant level. Adjust as necessary.
Maintenance Maint Maintenance Maintenance Tasks Task Completed level Interval Datellnitials 1. Disable the unit from operating per the first page warning. 2. Check the engine oil level. Adjust as necessary. 3. Check the engine coolant level. Adjust as necessary.
Maintenance Maint Maintenance Maintenance Tasks Task Completed Level Interval Date/lnitials 18. Replace the engine fuel filter(s). 19. Replace the air filter( s). Every 24 months or 20. Replace Engine Coolant. 250 hours of operation 4 21 Replace Coolant Hoses.
Warranty EPA EMISSION-RELATED CI GENERATOR MODEL WARRANTY Effective 01/01/2011, applicable to CI generator models equal to and larger than SD80 Effective 01/01/2012, applicable to CI generator models equal to and larger than SD35. Effective 01/01/2013, applicable to all CI generator models.
Warranty Effective 01/01/2011, applicable to CI generator models eguilila ilnd smilllQ[ than S060. Effective 01/01/2012, applicable to CI generator models eguiliia and smallQr than S030.
........................ ~~~~~----~~_._-~~~~~~~~~~~~~- Warranty GENERAC POWER SYSTEMS STANDARD TWO-YEAR BASIC LIMITED WARRANTY FOR STANDBY POWER SYSTEMS NOTE: ALL UNITS MUST HAVE A START·UP INSPECTION PERFORMED BY AN AUTHORIZED GENERAC DEALER.
GROUPB 2 Page 1 19 14~ J 13---J, I 10 ~/ 11 ~ 9~y 7 > ~/ 12 23 , ion' H·9805·C RevIs , -1 Date: 1r'.
EXPLODED VIEW: EV H-PNL lOA BC NO E-GOV DSL24 DRAWING #: OJ0288 APPLICABLE TO: GROUPB ITEM PART# QTY. DESCRIPTION (1) 1 OH84230STOR 1 BRACKET H-PNL MOUNTIN CCIIND 2 OH4733E 1 ASSY H-PANEL 2.
NOCS 3 4h ~ /' /' /' ~ 2 8 • 9hJ~ ~"'-J . Revision : H·9731·C Date: 9" • 6 225AF G·FRAME Page 1 - ~ GROUPH Exploded View: EV, CS MOUNTING KIT MD1 390 Drawing No.
F·FRAME JG·FRAME GROUPH 8 , 9~tJ· t:J ~~ ::, .j"~~ ~ 1/ :', I" :/~ 6 7 ~., ','-: • '" , 5 II /' II 1411 ~,/ I · 11 /1 12130~ I "" • Y I . ':: " "" , I 3 tj,. 11'1 III I I ~ ':, 1"1 '" I ~ ,/ :!:I' ~i ',! .
GROUPH 11 y~ I I I 8 9~t:J. ~ / / / / / ..... / / / ~ 2 LG-FRAME d~, !!~ft::t1 /" II :.. I~ ( 6 7 :.1 '1'" , I" I 5 1# ' ..... I jj 13 14~!!. ~'I' / / ! !! : 12 / -1 r" " : I'" I "A "I, I ' ~/y :1'1 I" 'I / ~~ t ri '.
-----------------------------_ .. _----------- EXPLODED VIEW: EV, CB MOUNTING KIT MDl 390 DRAWING #: OJl027 APPLICABLE TO: GROUPH ITEM PART# QTY. DESCRIPTION NO CIRCUIT BREAKERS (1)1 OH93780STOR 1 MD1.
EXPLODED VIEW: EV, CB MOUNTING KIT MDt 390 DRAWING #: OJI027 APPLICABLE TO: GROUPH ITEM PART# QTY. DESCRIPTION UL CIRCUIT BREAKER (G-FRAME) (1)1 OH9378ASTOR 1 MD1,MODULE COVER 390 G-FRAME 2 OC2454 7 S.
-------------- EXPLODED VIEW: EV, CB MOUNTING KIT MDl 390 DRAWING #: OJl027 APPLICABLE TO: GROUPH ITEM PART# QTY. DESCRIPTION UL CIRCUIT BREAKER (K -FRAME) (1)1 OH9378FSTOR 1 MD1,MODULE COVER 390 K-FR.
2 11 1 Page 1 ." GROUP A Exploded View' EV Drawing No.: Oj133;ONBOX 390 MODULE.
---- -- ---~----- EXPLODED VIEW: EV CONBOX 390 MODULE DRAWING#: OJ1339 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION (1)1 OH95790STOR 1 MD1 / MD2 CB MODULE 390 AL T (1)2 OJ 17560STOR 1 WIRE TUNNEL, MD1-2 390 ALT 3 0A4456 3 WASHER LOCK SPECIAL 3/8 4 061383 1 LUG SLDLSS 3/0-#4 X 13/32 CU 5 OE1534A 2 PLUG PLASTIC 1.
24 "- I I I I I I I I I TO l , fLYWHEEL , , ~ , , , 7 , , , , , , , , , , , , 12 , , , 'I I I I I I , > 6 I , -' 2&3) , ,,-, I I I 20 I I I , ,~~ n I '/~J),,~ /.
EXPLODED VIEW: EV ALTCOMPRT <80KW DD PME G17 DRAWING #: OJ1481 GROUP A APPLICABLE TO: ITEM PART# QTY. DESCRIPTION 1 063837 6 SCREW HHC M12-1.75 X 30 C10.9 2 051769 6 WASHER LOCK M12 3 PIN VARIES REF FLEX PLATE 4 055173 6 SCREW HHC M8-1.25 X 20 G10.
EXPLODED VIEW: EV ALTCOMPRT <80KW DD PME G17 DRAWING #: OJ1481 APPLICABLE TO: GROUP A ITEM PART# QTY. DESCRIPTION KIT 0A4089 PARTS 60 OA2491 2 SHROUD AL T SHEET METAL 61 OA2497 2 SCREEN SHROUD SAE 62 OA2496 2 BRACKET TENSIONER SAE SCROLL 63 056326 8.
EXPLODED VIEW: EV ALTCOMPRT <80KW DD PME G17 DRAWING #: OJ1481 APPLICABLE TO: GROUP A THIS PAGE LEFT INTENTIONALLY BLANK REVISION H-9012-C DATE 5/20/11 Page 4 of 4.
's'lon' H-9332-C Revl " Date: 71' 20 2 y--11 I DUAL MODULE OPTION 3 GROUP A , w' EV ALT-TOWER SPC PRT 390 ALT Exploded Vie, Oj1584 Drawing No .
EXPLODED VIEW: EV 390 ALTERNATOR TOWER ASM DRAWING #: OJ1584 APPLICABLE TO: GROUP A ITEM (1 )1 (1)2 (1)2A (1)3 (3)4 5 (1)6 7 8 9 (2)10 11 (3)12 (3)13 14 15 16 (3)17 18 19 20 PART# OH9429ASTOR OH94310S.
4 3 ;./ 'v 4 3 V Y '1 7 I " ~<11 12 10 390 ALTERNATOR SINGLE CIS GROUP A Revision: H·9670·B Date: 9'- • 520 ALTERNATOR SINGLE CIS Page 1 ' • ~ 390/520 ALTERNATOR DUAL CIS Exploded View: EV, LOAD CENTER KIT 390/520 Drawing No.
EXPLODED VIEW: EV, LOAD CENTER KIT 390/520 DRAWING #: OJ5190 APPLICABLE TO: GROUP A ITEM PART# QTY. DESCRIPTION 390 ALTERNATOR SINGLE C/B OD8602 1 LOAD CENTER,125A,SIEMENS 8 BAY OD8602A 1 LOAD CTR, 125A,SIEMENS NEMA 3R (1)2 OJ51820STOR 1 390 AL T LOAD CENTER MOUNT 3 039253 4 SCREW HHC M8-1.
EXPLODED VIEW: TABLE H-100 FIELD RES & OPE CB DRAWING #: OF9280 APPLICABLE TO: GROUP B 7 hm 25 ohm 5 ohm 5 ohm 50hm 5 ohm 25 ohm 5 ohm 25 ohm 5 ohm 25 ohm 25 ohm 25 ohm 25 ohm 25 ohm 25 ohm 7 7 5 .
EXPLODED VIEW: TABLE H-100 FIELD RES & DPE CB DRAWING #: OF9280 APPLICABLE TO: BLANK PAGE REVISION: DATE: 10/31/05 GROUP B PAGE20F2.
GROUPB 33 )I 16 ~ 34 9 f',. 27 1 ' 7, fTO"A" :~12 : ~6 25 Vy USE EXISTING 1 ~ 28 1 29 Y 30 ¥ (2)NOTE: THRU 520 ALTERNATOR TO ENGINE 4 16 ,.j 31 , 1 ~ ~ 3 _..;;;::--.V OIL TEMP KIT PIN OH5427 6 7 17;1" , 1 <.. 8 10' HARNESS e 1 19 20 ,- ';:;.
EXPLODED VIEW: EV ENGCOMPRT 6.7L LO G17 DRAWING #: OH2124 APPLICABLE TO: GROUPB ITEM 1 (2)2 3 4 5 6 7 8 (2)9 (4)10 (3)11 12 (5)13 (5014 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 (2)34 (.
EXPLODED VIEW: EV ENGCOMPRT 6.7L LO G 17 DRAWING #: OH2124 APPLICABLE TO: GROUPB ITEM PART# QTY. DESCRIPTION 50 51 A B C D E F G 049814 055934M 1 OIL TEMP KIT PIN OH5427 OA4707L 1 OE0502 1 OF2776A 1 022145 1 022129 1 042907 1 OG0349 1 SCREW HHC M10-1.
EXPLODED VIEW: EV ENGCOMPRT 6.7L LO G17 DRAWING #: OH2124 APPLICABLE TO: GROUPB THIS PAGE LEFT INTENTIONALLY BLANK REVISION H-9325-D DATE 7/27//11 Page 4 of 4.
GROUP B NOTE 1: ITEM 29 ATTACHES TO CONTACT ON REAR Of ITEM 5 REVISION: J-1 """-D DATE: IZIZt PAG! 2 EXPLODED VIEW: H-PANEL 10A BATIERY CHARGER E-GOV DSL 12V DRA WINO #: OH5043D.
EXPLODED VIEW: H-PANEL 10A BATIERY CHARGER E-GOV DIESEL 12V DRAWING #: OH5043D APPLICABLE TO: GROUP B ITEM PART # 9BieQN~J 0G'14QE ITEM PART 1 OF1823CST03 1 ENCL H/G CONTROL PANEL 50 056739 1 REL.
GROUP H Revision: H·6096·C Date: zr Page 1 -- Exploded View: KIT FAN GUARD Drawing No.: OG4310.
NOTE 1: ITEM 29 ATTACHES TO CONTACT ON REAR OF ITEM 5 REVISION: J-IOOI-D DATE: 12/2/II SEE DETAIL "A" PAGE 1 OF2 GROUP B EXPLODED VIEW: H-PANEL 10A BATIERY CHARGER E-GOV DSL 12V DRAWING #: O.
EXPLODED VIEW: H-PANEL 10A BATIERY CHARGER E-GOV DIESEL 12V DRAWING #: OH5043D APPLICABLE TO: GROUP B ITEM PART # 9HieQN~" OG',4QF ITEM PART 1 OF1823CST03 1 ENCL H/G CONTROL PANEL 50 056739 .
GROUP H Revision: H·6096·C Date: 2/25/10 Page 1 of 2 Exploded View: KIT FAN GUARD Drawing No.: OG4310.
EXPLODED VIEW: KIT FAN GUARD 4.5L G4 DRAWING #: OG4310 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION 1 OG29160ST03 1 FAN GUARD R/H SIDE 2 OG29170ST03 1 FAN GUARD LlH SIDE 3 090388 24 SCREW HHTI M6-1.0 X 12 ZINC 4 OG24170ST03 2 SUPPORT BRACKET, FAN GUARD REVISION.
8~ 7 --.! 6 / Revision: ·A· Date: 9/17109 TO"B" 12V. SINGLE BATTERY 12V. DUAL BATTERY Page 1 of 2 1 GROUpe Exploded View: BAIT HOLD OWN 3112V G17 Drawing No.
EXPLODED VIEW: BATT HOLD OWN 31 12V G17 DRAWING #: OH5386 APPLICABLE TO: GROUpe ITEM PART# QTY. DESCRIPTION GROUP 31 SINGLE BATIERY KIT 12V. PIN OH5473 1 061119 1 (REF) BATTERY BCI GRP 31 925 CCA 061119A 1 (REF) 31E BATTERY SERVICE DRY 925CCA 2 OH4637 1 BATTERY CABLE SET 6.
Exploded View EV BASEFRAME 6.7L G17 390ALT: Drawing No. : OH9939 GROUpe 15~ ~ J " "~,'f( .• > .•. 'l7"";;;'/REAR BEARING .
---------~~~~ EXPLODED VIEW: EVBASEFRAME 6.7L G17 390ALT DRAWING #: OH9939 APPLICABLE TO: GROUpe ITEM PART# QTY. DESCRIPTION (1 )1 OH99410STOR 1 MTG BASE 6.7L G17 C-GRP 390ALT 2 059675 4 MOUNT UPPER VIBRATION 3 059676 4 MOUNT LOWER VIBRATION 4 056727 1 DECAL-FUEL INLET DES 5 052257 2 SPACER .
Page 1 of 4 140 14A "'4C ,:~j ~" -J 14F~ /' v/' 5 GROUpe OPTIONAL EMERGENCY VENT (SECONDARY TANK) 20A ~ Exploded View: EV, BASE TANK 6.7L C·GRP 1·3FT Drawing No.: OJ1126 20 ~ I ~ OPTIONAL EMERGENCY VENT (PRIMARY TANK) ~20A I 20 ~ 35 11 I I I ) .
1--------- EXPLODED VIEW: EV, BASE TANK 6.7L C-GRP I-3FT DRAWING #: OJ1126 GROUpe APPLICABLE TO: ITEM PART# QTY. DESCRIPTION (4)1 OJ18460STOR 1 BASETANK CD0095U1N TYPE 1 OJ 18480STOR 1 BASET ANK CD0225U2N TYPE 1 OJ 18500STOR 1 BASET ANK CD0355U3N TYPE 1 2 OC6789 10 SCREW HHC M12-1.
EXPLODED VIEW: EV, BASE TANK 6.7L C-GRP 1-3FT DRAWING #: OJ1126 APPLICABLE TO: ITEM PART# QTY. DESCRIPTION (3)25 OA1478 1 DECAL FUEL RETURN (3)26 OA1477 1 DECAL FUEL SUPPLY (3)27 OA1476 1 LABEL FUEL F.
EXPLODED VIEW: EV, BASE TANK 6.7L C-GRP I-3FT DRAWING #: OJ1l26 APPLICABLE TO: GROUpe THIS PAGE LEFT INTENTIONALLY BLANK REVISION-A- DATE 9/J5/IO Page 4 of 4.
Revision: H·8526·E Date: 4/14/11 39 ~ I I < II 33 "" /' /, 32 ~ /'" 35 Y V " 47 " /' "-./ 33 32 "- /' 35 ::. .Jfl V Page 1 of 2 GROUPD Exploded View' COO Drawing No.: OH2157 LING PACK 6.
EXPLODED VIEW: COOLING PACK6.7L LO G17 DRAWING #:OH2157 APPLICABLE TO: GROUPD ITEM PART# QTY. DESCRIPTION 1 OG1286G 1 RAD RH-INIOUT DEAERATN BAFFL 2 OG1404AST03 1 SUPPORT, R/H SIDE RADIATOR 3 OG14040ST03 1 SUPPORT, UH SIDE RADIATOR 4 OH1901 1 ASSY CAC 4.
USE EXISTING Revision: H-5883-B Date: 1/29/10 11 KIT AIR MINDER OA4256A (OPTIONAL) TO ENGINE ~ CRANKCASE ~ 13 73 12 12 5 Page 1 of2 ~14 l ~ " 6 2 15 11 Exploded View: AIR CLEANER 06.
EXPLODED VIEW: AIR CLEANER D6.7 LO G17 DRAWING #:OH3251 APPLICABLE TO: GROUPD ITEM PART# QTY. DESCRIPTION 1 084725 1 REDUCER HUMP 2 OH2573B 1 WELDMENT, AIR INTAKE TUBE 3 084288 1 AIR CLEANER ECO SE 4 .
4 10 GROUPF .. .. 24 l , 7 18 17 16 ---- ~; .. .. .. I, I " I I I I I I 3 I I I I ... I '--.] .. .. 16 18) ---- ---- ---- ---- 1 ---- ---- TO / COMPARTMENT ~ 1 ;, 21 ~ 20 19 Revision: J·1124-C Date: 12/6/11 Page 1 of 2 Exploded View: EXHAUST 6.
EXPLODED VIEW: EXHAUST 6.7L G17100-135KW DRAWING #:OH2765 APPLICABLE TO: GROUPF ITEM 1 (2)2 3 4 5 6 (2)7 8 9 10 11 (1)12 13 14 15 16 17 18 19 20 21 22 23 24 PART# OC2933 OC57370STOR OC5665 OC9653 OC9643 065805 OC8403AASOR OC9647D OA5215D OH3281 OC3433C OH6348 OF9911A 083468 OC5668 051756 046526 022131 055173 022129 022145 049820 039287 OC2454 QTY.
Revision: H·9744-B Date: 10/6/11 o STATES FOAM IS ON NEAR SIDE , ..... ) STATES FOAM IS ON FAR SIDE --- --- --- < , , , , --- , --- '--- ( I I 29 ( 36 30 Page 1 of4 I::l-- 53 GROUPF , , , , , '1 I I I I I I tJ@ I I I I I I I I I I 19 18 Exploded View: EV ENCL SAE C·GRP Drawing No.
EXPLODED VIEW: EV ENCL SAE C-GRP DRAWING #:OJ0433 GROUPF APPLICABLE TO: ITEM PART# QTY. DESCRIPTION (1 )1 OH98290STOR 1 CORNER POST LH REAR (1)2 OH98300STOR 1 CORNER POST RH REAR (1)3 OH98340STOR 4 SI.
---------------- EXPLODED VIEW: EV ENCL SAE C-GRP DRAWING #:OJ0433 APPLICABLE TO: GROUPF ITEM 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 PART# OJ0621G OJ0553BG OJ0621H OJ0553K OJ0553L OJ0553E OJ0553Y OJ0553M OJ0553N OJ0553EJ OJ0553BH OJ0553EA OJ0553DZ OJ0553CD OJ0553EB OJ0553EC OJ0553EI QTY.
----------~ __ ._--~-_._---- . EXPLODED VIEW: EV ENCL SAE C-GRP DRAWING #:OJ0433 APPLICABLE TO: GROUPF This page left blank intentionally REVISION H-9744-B DATE IO/61l1 Page 40f4.
GROUP G 1-.------- 10,24 -----------------1-1 ~--------- 9,52 ---------~ ---- f--- 0,35 6,75 REF ~ gOO Dia Drill ~ 4 places for I cutout Cutout along this line ~-+-+--------+--+---.
EXPLODED VIEW: INSTALLATION TEMPLATE DRAWING #: OG8762 APPLICABLE TO: GROUP G THIS PAGE IS LEFT INTENTIONALLY BLANK REVISION: DATE: 03/26/08 PAGE20F2.
GROUPG 1-------------------------------- ----------------, OPTION 1 - SINGLE PHASE, H-PANEL OR G·PANEL CONTROL PANEL I I I LEGEND AR - ALTERNATOR ROTOR AS - ALTERNATOR STATOR AVR - AUTOMATIC VOLTAGE .
,--- I I I I I I I I I GROUPG ----------------------- ---------------, OPTION 2 - THREE PHASE, H-PANEL OR G-PANEL CONTROL PANEL, DIRECT DRIVE, 6 LEAD LEGEND AR - ALTERNATOR ROTOR AS - AL TERN A TOR ST.
,----- I OPTION 3 - THREE PHASE, H-PANEL OR G-PANEL CONTROL PANEL, GEARBOX (REVERSE ROTATION) GROUPG -----, LEGEND AR - ALTERNATOR ROTOR AS - ALTERNATOR STATOR AVR - AUTOMATIC VOLTAGE REGULATOR CT _ -.
GROUPG LEGEND AR - AL TERNA TOR ROTOR AS - ALTERNATOR STATOR AItR - AUTOMATIC VOLTAGE REGULATOR CL - CURRENT TRANSFORMER EF - EXCITER FJELD MLCB - MAIN CIRCUIT BREAKER NB - NEUTRAL BLOCK PME - PERMANE.
GROUPG AS X1 I---l-+-l- S1 X1 1--1-+-+----- S2 ~ ~~~-------~~~ S12 S12 NB ~ o C S7 S5 / .S8 ~ S6 S9 o X1 1--+++------- S3 S3 S2 --+-+----1 LEGEND AR - AL1ERNATOR ROTOR AS - AL 1ERNATOR STATOR AVR - AU.
GROUPG LEGEND AR - AL TERN A TOR ROTOR AS - ALTERNATOR STATOR AVR - AUTOMATIC VOLTAGE REGULATOR CL CURRENT TRANSFORMER EF - EXCITER FIELD MLCB - MAIN CIRCUIT BREAKER NB - NEUTRAL BLOCK ,-------- -----.
GROUPG AS N1 S3 S10 X1 X1 1--+'--1-'--1--- N2 CT2 ~ ~j ------- ~j NB ~ o ~S8 S6 6 S9 LEGEND AR - ALTERNATOR ROTOR AS - ALTERNATOR STATOR AVR - AUTOMATIC VOLTAGE REGULATOR CL - CURRENT TRANSF.
GROUPG --, I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I DIRECT DRIVE S3 S9 cn Xl I-----+--+--+-- Nl Xl 1-----+-+-+--- N2 CT2 PAGE 8 OF 10 ~ li -------!~ S11 Sll-- .
----~~~ ~---- GROUPG LEGENp AR - AL lERNA TOR ROTOR AS - ALlERNATOR STATOR AVR - AUTOMATIC VOLTAGE REGULATOR CL - CURRENT TRANSFORMER EF - EXCllER FIELD MLCB - MAIN CIRCUIT BREAKER NB - NEUTRAL BLOCK .
1--- I I I I PAGE LEFT BLANK INTENTIONALLY GROUPG ...., I I I I I I I I I I I I I I I I PAGE 10 OF 10 L ~ WIRING - DIAGRAM REVISION: J-1048-B ALTERNATOR GIR-PANEL DATE: 11115/11 PAGE IOOF 10 DRAWING #.
GROUPG -----------------l I I I I I I I NOTE: ALL WIRES 18 AWG 300V UL LISTED UNLESS SHOWN OTHERWISE IP - INJECTOR PUMP L ENGINE CONTROL MODULE CONN. LD - LEAK DETECTOR MLCB - MAIN LINE CIRCUIT BREAKE.
GROUPG r--------------------------------------------------------------l COMPONENTS LOCATED IN HIGH VOLTAGE CUSTOMER CONNECTION MODULE I TB4 x Y I I ____ O~T~O~ 120/240 VAC UTILITY SUPPLY (BY CUSTOMER) 125A LOAD CENTER VERIFY COMPONENT RATINGS FOR PROPER SUPPLY VOLTAGE TO BE PROVIDED.
GROUPG r-------------------------------------------- -----------------l COMPONENTS LOCATED ON LOW VOLTAGE CUSTOMER CONNECTION PANEL I GRN-@ GROUND STUD li--15A_- TB2-1X 2--0C5-- J2-23 " 3--0C6-- J2-22 .[C~ 4--15A-- TB2-1X 5--0C7-- J2-33 S NC 6--0C8-- J2-21 <{ NO RB3A f' U1 x NC K310 t- ::> ::> 0.
r---------- COM 0", 0 J2-14 387 0 J2-2 388 J2-25 389 ALT 49 TB3-8X 14 49 COMPONENTS LOCATED IN CONTROL PANEL MOD -809 812~ 810 8_1_1 ] Jl-14-811 - J1-26 - 812 ------ GROUPG --------------------l DB -L.
GROUPG Bee eo 5005~, ~_1 __ J2-27 ~ TB3-3Y I lOA L1 (HOT) : CHARGER I ONLY N (NEUT) : 8Jw GND : ~'§ :c<~ + (POS) : [5"- =_~~~~U CHARGE CURRENT I I I L LOCATED IN I C.
I·~--------- ! GROUPG ---------l I I I I COMPONENTS LOCATED ON ENGINE 0 770 ~fi 771 14 GO 0 769 0 LOCATED IN CONTROL PANEL ~i/fi3--11 GAl GA RB1- 7 - 14 -------j---jf- TB3-2Y- 0 -------j---jf- J1-33 -769-------I---If- GND 0 --/+;c Jl-17 766R Jl-18 -766V -----'.
GROUPG co 0 '" ro '" '" t') t') 1FT CT1 L L1 k I K CT2 L L2 k I K CT3 L L3 k I ------------------1 ALTERNATOR MAIN TERMINALS <{ ro '" t') I [ 224 225 J2 226 227 T2 L2 13 L3 STATOR ,+-_-+_+-_-1_+°_°_-+- __ +-';-_-11--+-_-+_+---+--+_ 00 I I I L31 I PME I OR 00 I DPE I I N <D .
GROUPG MLCB L1----+-- ~ --I L2--+--+-- 30 ON~ ------------------------------------------------------ 4) E1 1--] -----t----- ---------.--- ---- -.---------------------- .--- - -.---.--- ---------------+---<) E2 ~_O!::LY >- ...Jo "-« 0..> ::::>0 U1.
GROUPG o NOTE 1 505 J2 F BCH ALARM AH1 BJ--+---15A NOTE 5 , lOA L1 (HOT) : CHARGER , ONLY N (NEUT) : O::w ,1'50:: GND : ~~ + (POS) : i3C;: , __ ~~~~.
GROUPG ---------l I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I HI LO THRO THROTTLE PWM THRO NOTE NOTE 1 NOTE 1 FUNCTION 1 0 GND 4 14 R81-7 34 28 29 35 30 31 10 10 0 GND 6 12 769 J.
NOTE: DECAL TO BE PLACED IN VISIBLE AREA WHEN FILUNG TANK. BASE TANK APPLICATION NOTE: DECAL TO BE PLACED IN VISIBLE AREA WHEN FILLING TANK. e BASE TANK W / EXTENSION APPLICATION GROUP H lIN NOTE: WHEN USING EXTERNAL FUEL SOURCE DECAL MUST BE APPLIED IN VISIBLE AREA OF FUEL FILL.
~-------- -------------- ~-- EXPLODED VIEW: LOW SULFUR FUEL DRAWING #: OG8716 APPLICABLE TO: GROUP H THIS PAGE IS LEFT INTENTIONALLY BLANK REVISION: H-6666-B DATE: 05/11/10 PAGE20F2.
GROUPH Revision: H-6171-B Date: 3/5/10 Page 1 of 2 1 / / / ~// 2 ASSEMBY VIEW FOR SHROUD OH78890ST03 ONLY Exploded View: KIT, 390 AL T SHROUD Drawing No.
EXPLODED VIEW: EV 390 ALT SHROUD KIT DRAWING #: OH5179 APPLICABLE TO: GROUPH ITEM PART# QTY. DESCRIPTION (1) 1 OH47970ST03 2 SHROUD 390 AL T X 76MM OH4797AST03 2 SHROUD 390 AL T X 50MM OH4797BST03 2 SHROUD 390 AL T X 100MM OH78890ST03 2 SHROUD 390 AL T X 150MM (2)2 OC2454 8/10 SCREW HWHT M6·1 X 16 NWAZlJS 3 OE1534A 4 PLUG PLASTIC 1.
Revision:H-6657-C Date: 5/12/10 8 Page 1 of 2 ~/ ~ 7 10 GROUPH Exploded View: BLOCK HEATER D6.7L G17 100/130KW Drawing No.: OH5980.
EXPLODED VIEW: BLK HTR D6.7L GI7 IOO/I30KW DRAWING #: OH5980 APPLICABLE TO: GROUPH ITEM PART# QTY. DESCRIPTION 1 077043E 1 CONDUIT FLEX 1.0" 10 (23"LG) 2 022473 6 WASHER FLAT 1/4-M6 ZINC 3 022097 4 WASHER LOCK M6-1/4 4 047411 2 SCREW HHC M6-1.
REMOVE AND DISCARD EXISTING FlntNGS ~ GROUPH Revision: -A- Date: 2/12/10 Page 1 of 2 Exploded View: ENGINE KIT 6.7 LO G17 Drawing No.: OH6009B.
EXPLODED VIEW: 4.5L 60KW G17 ENGINE KIT DRAWING #: OH6009B APPLICABLE TO: ITEM PART# QTY. DESCRIPTION 1 OH6298 3 WASHER 2 OH6299 1 THREADED UNION 3 OH6297 1 SWIVEL COUPLING 4 OH629S 1 BANJO BOLT M12-1.
8 GROUPH 1 11 t', , , 6 I , , I I I I I I , ) "- , /' K /' "- 5 7 9 Revision: -A- Date: 3/21/10 2 3 Page 1 of 2 4 Exploded View: HEATER PREP KIT Drawing No.
EXPLODED VIEW: EV HEATER PREP KIT DRAWING #: OH8028 APPLICABLE TO: GROUPH ITEM PART# QTY. DESCRIPTION 1 OH55060ST03 1 JUNCTION BOX 2 OH55070ST03 1 JUNCTION BOX COVER (2)3 OG5704B 1 DECAL OIL WARMER CO.
ALTERNATE DUAL BATTERY CONFIGURATION GROUPH JUNCTION BOX Revision: ·A· Date: 3/5/10 Page 1 of 2 Exploded View: KITS 36" SA TIERY WARMER Drawing No.
EXPLODED VIEW: DRAWING #:OH8060 APPLICABLE TO: GROUPH ITEM 1 2 3 PART# 057148A 022206 OG5704 QTY. 2 1 1 DESCRIPTION BA TIERY WARMER 36" 80W 120V FITIING CONDUIT STR 3/8 DECAL BATIWARMER CONNECTION Battery Heater Connection 1. Disconnect battery cables to prevent accidental start-up.
GROVPH 300-600A 1400-250OA 8 f: : ~~~~ II ~ r~ l loi () , <~ I ,'<> I II ' I: 'I' ..-0, I I " ' I" I h /lr.: ' 1"'11' , 4 /' II " 2 /' /' n.. :::, 6 5 ~ I: 0 III I 7 -, A !! ~ .
EXPLODED VIEW: EV, NEUTRAL BLOCK 0-250A DRAWING #: OJI047 APPLICABLE TO: GROUPH ITEM 1 2 3 4 5 6 7 8 9 PART# 057073 OH9690 OF8451 OC2266 022131 022237 022241 067989 043107 QTY. NEUTRAL BLOCK (250A) 2 1 1 4 2 2 2 1 1 DESCRIPTION JUNCTION BLOCK 318-16 NEUTRAL, BRACKET (60-100A) LUG SLDLSS 300 MCM-6 AUCU SCREW PHTT M5-0.
Notes.
6 I,. 1,.89 1M '318'113 01,.8 X08 'O'd " 'l:::lO AHdl:::lnVl I,. 1,.(3 ":JNI ISWEU.SAS t:l3MOd ,,:J'dt:l3N3EJ.
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