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Owner’ s Man ual and Installation Instructions Air -cooled Recreational V ehic le Generators • Model: 004700-0 QUIETP A CT 40G This manual should remain with the unit.
I NTRODUCTION Thank you for purchasing this model of the QUIETP ACT product line by Generac P ower Systems Inc. This model is designed and manufactured to supply electrical power for recreational vehicles.
T able of Contents Recreational V ehicle Generator 1 Part I – Owner’s Manual Introduction ...................................... Inside Front Cover Read This Manual Thoroughly ................................ IFC Contents .........................
2 Study these SAFETY RULES carefully before install- ing, operating or servicing this equipment. Become familiar with this manual and with the unit. The gen- erator can operate safely , efficiently and reliably only if it is properly installed, operated and maintained.
3 • When working on this equipment, remain alert at all times. Never work on the equipment when physically or mentally fatigued. • Inspect the generator regularly , and contact the nearest Authorized Service Dealer immediately for parts needing repair or replacement.
4 1. Generator Air Intake 2. Engine Start/Stop Switch 3. F use 4. Optional Remote P anel Receptacle (Side V iew) 5. Generator AC Output Leads (Side V iew) 6. F uel Primer Switch 7. Circuit Breaker 8. Starter Contactor 9. F uel Inlet 10. F uel Pump (Behind Access P anel) 11.
5 Section 1 – General Information Recreational V ehicle Generator 1.2 GEN ER A T OR AP P LICAB I LIT Y These generators have been designed and manufac- tured for supplying electrical power for recreational vehicles. Do not modify the generator or use it for any application other than for what it was designed.
6 Section 1 – General Information Recreational V ehicle Generator The manufacturer does not r ecommend using any gasoline containing alcohol (such as “gaso- hol”). If using any gasoline containing alcohol, it must not contain more than 10 per cent ethanol, and it must be removed fr om the generator dur - ing storage.
7 Section 2 – Operation Recreational V ehicle Generator 2.1 GEN ER A T OR CONTROL P AN EL The following features are mounted on the generator control panel (Figure 2.1): Figure 2.1 – Generator Control Panel PRI ME FUEL STO P START 30A C. B . FUS E CONTROL CENTER 7.
8 Section 2 – Operation Recreational V ehicle Generator 2.4.2 ENGI NE L UB R ICA TION Have the engine crankcase properly serviced with the recommended oil before starting . Refer to Section 1.5.4, and Sections 3.1 and 3.2 for oil servicing proce - dures and recommendations.
9 Section 2 – Operation Recreational V ehicle Generator 2.6 S T OP P I NG TH E GEN ER A T OR 1. T urn OFF all electrical loads using the means provided (such as a main circuit breaker or transfer switch). 2. Let generator run at no -load for a few minutes, to stabilize internal engine generator temperatures.
10 Section 2 – Operation Recreational V ehicle Generator 2.9.3 F IELD BOOST The Controller Circuit Board houses a field boost diode and resistor that are not part of the automatic choke circuit. These two components are part of a “field boost ” circuit (Figure 2.
11 Section 3 – Maintenance Recreational V ehicle Generator 2.1 0.4 OPER A TION I N H IGH GR AS S OR B RUSH Never operate the generator while the vehicle is parked over high grass, weeds, brush, leaves or any other combustible substance. Such materials can ignite and burn from the heat of the exhaust system.
12 Section 3 – Maintenance Recreational V ehicle Generator • Change the engine oil filter after the first 25 hours of operation, and every 100 operating hours there - after . T o change the oil and/or oil filter , proceed as follows (see Figure 3.
Section 3 – Maintenance Recreational V ehicle Generator 3.4 CLEAN AI R I NT AKE Clean all foreign material from the air intake (Figure 3.3) at least once every 100 hours of operation. Clean more often if necessary . Inspect the area around the generator exhaust muf- fler periodically and remove all grass, leaves, dirt, etc.
14 3.8 CLEAN I NG TH E GEN ER A T OR Keep the generator set as clean and dry as possible. Protect the unit against excessive dust, dirt, corrosive vapors, road splash, etc. P ermitting dirt and mois- ture to accumulate on generator windings will have an adverse effect on the insulation resistance of those windings.
15 3.1 0 MA JOR SERVICE MAN U AL T o obtain a service manual for the generator , contact the nearest Authorized Service Dealer . Make sure to identify the MODEL NUMBER and SERIES. 3.1 1 EXERCISI NG TH E GEN ER A T OR The manufacturer recommends that the generator be started and operated at least once every seven days.
16 2. When valve clearance is correct, hold the pivot ball stud with the allen wrench and tighten the rocker arm jam nut with a crows foot. Tighten the jam nut to 65-85 inch-pounds torque. After tightening the jam nut, recheck valve clearance to make sure it did not change (Figure 3.
P ART I I – I NS T ALL A TION I NS TR UCTIONS D ANGER ONL Y QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD A TTEMPT INST ALLA TION!!.
18 NO TICE T O I NST ALLER These Installation Instructions have been published by the manufacturer to aid in the installation of the products described in this manual. The manufac- turer assumes that installation personnel are familiar with the procedures for installing such products, or similar products manufactured.
19 ELE CTR ICAL HA Z AR DS • The generator covered by this manual produces dangerous electrical voltages and can cause fatal electrical shock. A void contact with bare wires, ter - minals, connections, etc., while the unit is running . Ensure all appropriate covers, guards and barriers are in place before operating the generator .
20 1.1 P U R POSE AN D S COPE OF TH E MAN U AL These Installation Instructions have been prepared especially for the purpose of familiarizing installers and owners of the applicable equipment with the product's installation requirements.
21 Figure 1.2 – Major Features and Dimensions (Drawing No. 0D8716-G) Section 1 – General Information Recreational V ehicle Generator REF . 749.8 [ 29 1/2"] 342.2 [ 13 1/2"] REF . 483.1 [ 19"] HOT AIR EXHAUST T AIL PIPE EXIT OIL DRAIN AIR INT AKE AC OUTPUT HARNESS REMOTE P ANEL CONNECTOR BA TTER Y CONNECTIONS FUEL FIL TER 48.
22 2.1 L OCA TION AN D SU P PORT 2.1.1 GEN ERA T OR L OCA TION The most desirable location for the generator set is between the vehicle's main frame members. However , this is seldom possible. Most units must be installed on the side of the vehicle and are difficult to rein- force.
23 • The installer must make certain that the selected location will permit adequate cooling and ventilat - ing airflow to be supplied. 2.1.4 GEN ERA T OR R ES TRAI NT Use four 5/16"-18 hardened steel bolts (Grade 5) to fasten the generator to the supporting frame or the support tubing .
24 • Holes and openings made in the compartment walls to allow for the passage of electrical conduit, conductors, hoses, cables, etc., into the vehicle liv- ing area must be sealed vapor tight with silicone rubber base sealant.
25 • Line the compartment door interior (except for air openings) with suitable, fireproof sound insulation (such as 1-inch (25 mm) thick fiberglass with a 2- pound density). Figure 2.7 – T ypical Noise Abatement 2.2.5 COMP ARTM ENT F L OOR CUT OUTS Provide openings in the generator compartment for the following items (Figure 1.
26 2.3 C OOLI NG AN D VENTI L A TI NG AI R It is absolutely essential that an adequate flow of air for cooling, ventilating and engine combustion be supplied to the generator set.
27 2.4.1 F UEL T AN K Either the generator must share the vehicle engine's fuel tank, or install a separate fuel tank for the generator set. All fuel tanks installed on the vehicle must be constructed, installed and restrained so they comply with applicable codes, standards and regula- tions.
28 2.5.1 SP AR K AR REST OR This spark arrestor assembly meets code and stan- dard requirements of the U .S. F orest Service. Use only mufflers and parts approved by the manufactur - er .
29 • W iring must be of adequate size, have approved insulative qualities and be properly supported. • Conduit and wire openings into the generator com- partment (if used) must be vapor - sealed to prevent entry of flammable, explosive or poisonous gases into the vehicle.
30 2.6.5 IS OLA T IN G D IFFE REN T PO WER SOURCES Connections from the junction box must terminate in a double -pole, double -throw transfer switch (Figure 2.14). An alternate method for isolating different power sources is by using an isolating receptacle (Figure 2.
31 2.6.7 GROU ND F AUL T CI RCU IT I NTERR U PTERS The National Electrical Code (NFP A 70, 551-7) requires that ground fault circuit interrupters (GFCIs) be installed on all external and some internal electri- cal receptacles. Contact the dealer for recommenda- tions.
32 2.8.1 R EMO TE ST ART/ST OP P AN EL A remote mounted Start/Stop panel (Figure 2.18) is available that allows the user to start and stop the generator engine conveniently from inside the vehicle. The remote panel includes a Start/Stop switch, hour - meter , generator run lamp, a fuel prime switch, and a wire harness.
33 Section 3 – Post-installation Start-up Adjustments Recreational V ehicle Generator 3.5 I NS T ALL A TION CH ECKLIS T L OCA TION AN D SU P PORT ❑ Generator is properly located. ❑ Generator is properly supported. ❑ Generator is properly restrained.
34 Appendix 1 – Notes Recreational V ehicle Generator.
35 Appendix 2 – T roubleshooting Recreational V ehicle Generator TROU B LE SHOO TI NG GU I DE Problem Cause Correction The engine will not crank. 1. F use blown 1. Replace fuse. 2. Loose, corroded or defective 2. Tighten, clean or replace battery cables as necessary .
RED BLUE ORANGE BROWN 7 7 YELLOW WHITE 15 BA TTERY CHARGE WINDING NEUTRAL CONNECTION GREEN BY CUSTOMER WHITE T2 FIELD 120V 30A 44 0F 0N 0K 22P DPE WINDING 2 CB3 6 ELECTRONIC REGULA TOR VOLT AGE 2A 0N .
37 Appendix 3 — Electrical Data Recreational V ehicle Generator Electrical Schematic and Wiring Diagram – Drawing No. 0D8063-D 0 CONN. 2 PIN# 0 90 14 14 CH 18A 90 85 LOP CS 0 18 RED 18 85 17 18A 85 PCB J1-7 J1-9 J1-12 J1-11 J1-10 J1-8 J1-15 J1-14 J1-13 J1-2 J1-5 J1-4 J1-3 J1-1 J2 J1-6 J3 18 1 FS 14 2 3 18 18A 18 CONN.
38 23 46 42 55 37 17 2 54 34 32 31 33 55 50 55 16 40 56 T O CARB 12 57 21 13 43 15 21 52 41 3 48 9 21 21 27 28 55 58 36 21 35 42 41 21 18 1 53 21 51 39 23 22 6 10 47 8 24 22 20 15 21 11 14 44 25 49 7 21 24 26 41 21 38 59 45 5 4 30 19 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator Enclosure – Drawing No.
39 ITEM P ART NO . QTY . DESCRIPTION 1 0D6822 1 TRA Y , ENCLOSURE 2 0D6942 1 P ANEL, ENCLOSURE SIDE 3 0D6939 1 P ANEL, REAR DIVIDER 4 0D6943 1 P ANEL, ENCLOSURE ROOF 5 0D6941 1 P ANEL, ENCLOSURE BACK .
40 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator Generator – Drawing No. 0D835 3-H 22 1 8 2 1 2 5 3 24 25 4 7 8 9 24 38 2 8 1 8 3 7 1 8 2 3 2 2 1 2 21 15 2 1 8 21 2 .
41 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator Generator – Drawing No. 0D835 3-H ITEM P ART NO . QTY . DESCRIPTION 1 050322 1 SCREW IHHC 5/16"-24 X 9-3/4" 2 022129 22 W ASHER LOCK M8-5/16" 3 049451 1 W ASHER FLA T .
42 1 0 11 12 1 3 3 1 1 5 1 21 2 0 2 4 17 1 8 17 3 5 6 5 4 3 14 2 8 22 1 9 7 25 27 24 2 3 9 1 6 2 3 2 6 17 5 3 0 3 5 8 3 7 3 6 2 9 39 38 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator Control Panel – Drawing No.
43 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator Control Panel – Drawing No. 0D83 54-E ITEM P ART NO . QTY . DESCRIPTION 1 0830490 1 REGULA TOR VOL T AGE 2 075210A 1 TERMINAL BLOCK 3 092234 1 CONTROLLER P .
44 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator GN-22 0 H/SH Engine – Drawing No. 0D8355-S P art 1 44 55 38 43 42 41 39 9 60 62 59 61 37 63 56 57 58 9 33 9 40 20 20.
45 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator GN-22 0 H/SH Engine – Drawing No. 0D8355-S P art 1 ITEM P ART NO . QTY . DESCRIPTION 1 0D8433 1 GU ARD , F AN 2 0C1069 10 SCREW , HHTT M6-1.0 X 8mm 3 090695F 1 BLOWER HOUSING 4 081810 1 NUT , HEX M16-1.
46 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator GN-22 0 H/SH Engine – Drawing No. 0D8355-S P art 2 20 36 50 43 42 45 44 46 25 26 48 24 22 23 31 30 32 17 28 13 4 29 .
47 Appendix 4 — Exploded Views and P arts Lists Recreational V ehicle Generator GN-22 0 H/SH Engine – Drawing No. 0D8355-S P art 2 ITEM P ART NO . QTY .
48 CALI FOR N IA AND F EDER AL EM ISSION C ONTROL W AR R ANT Y ST A TEM ENT Y OU R W ARR ANT Y RIGHTS AN D OBLIGA TIONS The California Air Resources Board (CARB) and the United States Environmental Protection Agency (EP A), together with Generac P ower Systems, Inc.
49 EM IS SION CONTROL S Y STEM W AR R ANT Y Emission Control System W arranty (ECS W arranty) for 1997 and later model year engines: (a) Applicability: This warranty shall apply to 1997 and later model year engines.
Part No. 0D8351 Revision R (02/22/06) Printed in U.S.A. Appendix 5 – W arranty Recreational V ehicle Generator GENERA C PO WER SYSTEMS’ THREE-YEAR LIMITED W ARRANTY FOR GU ARDIAN RECREA TIONAL VEHICLE GENERA T ORS NO TE: ALL UNITS MUST BE INST ALLED BY GENERAC PO WER SYSTEMS AUTHORIZED SER VICE F ACILITIES.
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In een situatie waarin je al een beziter van Generac Power Systems 004700-00 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Generac Power Systems 004700-00 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Generac Power Systems 004700-00 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
