Gebruiksaanwijzing /service van het product 04758-1, 04759-1, 04760-1 van de fabrikant Generac Power Systems
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GENERA C POWER SYSTEMS, INC. R R Installation and Owner’ s Man ual Air -cooled A utomatic Standb y Generators Models: 04758-1 (6 kW NG, 7 kW LP) 04759-1 (12 kW NG, 12 kW LP) 04760-1 (13 kW NG, 15 kW LP) DEADL Y EXHAUST FUMES.
I NTRODUCTION Thank you for purchasing this model by Generac P ower Systems Inc.. This model is a compact, high performance, air - cooled, engine - driven generator designed to automatically supply electrical power to operate critical loads during a utility power failure.
Generac® Pow er Systems, Inc. 1 T able of Cont ents Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Introduction ........................Inside F ront Cover Read This Manual Thoroughly ........................IFC Contents ....................
2 Generac ® Pow er Systems, Inc. Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely , efficiently and reliably only if it is properly installed, operated and maintained.
ELE CTR ICAL HA Z AR DS • All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch as does the standby generator when it is in opera- tion.
Only qualified electricians or contractors should attempt such installations, which must comply strictly with applicable codes, standards and regulations.
Section 1 — General Information Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1.4 TH E GEN ER A T OR Control P anel Battery Compartment Fuel Inlet Air Filter Exhaust Enclosure Oil Filter D.
Section 1 — General Information Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1.5 SP E CI F ICA TIONS 1.5.1 GEN ERA T OR Model 04758 Model 04759 Mo de l 04760 Rated Max. Continuous P ower Capacity (W atts*) 6,000 NG/7,000 LP 12,000 NG/12,000 LP 13,000 NG/15,000 LP† Rated V oltage 120/240 120/240 120/240 Rated Max.
1 . 6 FUE L RE QUIRE MEN T S AN D R E C OM M EN D A TIONS W ith LP gas, use only the vapor withdrawal system. This type of system uses the vapors formed above the liquid fuel in the storage tank.
3. Remove the small hose clamp and hose from the fuel regulator . It may be necessary to pry the hose off of the brass fitting using a screw driver to gen- tly lift up the hose edge. 4. Remove the brass hose fitting screwed into the fuel regulator . 5.
1.1 0 B A TTER Y INST ALLA TION Fill the battery with the proper electrolyte fluid if nec- essary and have the battery fully charged before installing it. Before installing and connecting the battery , complete the following steps: 1. Set the generator's A UTO/OFF/MANU AL switch to OFF .
The following procedur es are to be observed: • Wear full eye pr otection and protective clothing; • Where electr olyte contacts the skin, wash it of f immediately with water; • Where electr oly.
8. Connect an accurate AC voltmeter and a frequen- cy meter across transfer switch terminal lugs E1 and E2. V oltage should be 242-252 volts; fre- quency should read about 61-63 Hertz. 9. Connect the AC voltmeter test leads across termi- nal lug E1 and neutral; then across E2 and neu- tral.
2.6 ADJ US TI NG TH E R E GU L A T OR (NA TUR AL GAS ONL Y) Although the generator has been factory set to pro- vide maximum power , it may be necessary in some areas to adjust this setting . Because natural gas has different BTU or power content across the country the engine may not perform as designed.
Section 3 — Operation Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Figure 2.3 — Engine Governor Adjustment 2.7 .2 1 2 KW AND 15 KW UN IT S 1. Loosen governor clamp bolt (See Figure 2.3). 2. Completely remove the idle spring . 3. W ith governor arm at wide open throttle position, rotate governor shaft fully clockwise.
Section 3 — Operation Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 8. T urn ON the utility power supply to the transfer switch, which will allow the transfer switch to transfer back to utility power . The unit will con- tinue to run for one minute and then shut down.
D . Utility V oltage Pickup Sensor • This sensor monitors utility power supply volt- age. When that voltage is restored to above 70 percent of the nominal source voltage, a retrans- fer time delay starts timing . E. Retransfer Time Delay • This timer runs for about 15 seconds.
3.6 SE T TI NG TH E EXERCISE TI M ER The generator is equipped with an exercise timer . Once it is set, the generator will start and exercise once every seven days, on the day of the week and at the time of day the following sequence is completed. During this exercise period, the unit runs for approx- imately 12 minutes and then shuts down.
4.1 F USE The generator panel’s 15 amp fuse (Figure 4.1) protects the DC control circuit against overload. The fuse is wired in series with the battery output lead to the panel. If the fuse element has melted open, the engine cannot crank or start. Replace the fuse using only an identical 15-amp replacement.
4.3.2 OI L CHANGE PROCEDU R E T o change the oil, proceed as follows: 1. Run the engine until it is thoroughly warmed up then shut OFF the engine. 2. Immediately after the engine shuts OFF , pull the oil drain hose (Figure 4.4) free of its retaining clip.
4.6 SP AR K P L UG(S) Reset the spark plug(s) gap or replace the spark plug(s) as necessary . See Section 4.13 for mainte- nance requirements. 1. Clean the area around the base of the spark plug(s) to keep dirt and debris out of the engine. Clean by scraping or washing using a wire brush and commercial solvent.
4.8 ADJ US TI NG V AL VE CLEAR ANCE After the first 50 hours of operation, adjust the valve clearance in the engine. Important: If feeling uncomfortable about doing this procedure or the proper tools are not available, please contact the Generac Authorized dealer for service assis- tance.
4.1 0 A TTENTION AF TER S U B M ERSION If the generator has been submerged in water , it MUST NOT be started and operated. F ollowing any sub- mersion in water , have a Generac Authorized Dealer thor- oughly clean and dry the generator . 4.1 1 C OR ROSION P RO TECTION P eriodically wash and wax the enclosure using automo- tive type products.
Section 4 — Maintenance Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 4.1 3 SERVICE S CH EDU LE A TTENTION: It is recommended that all service work be performed by the nearest Generac Authorized Dealer .
Section 5 — T roubleshooting Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 5.1 TROU B LE SHOO TI NG GU I DE P ROB LEM CAUSE C OR R E CTION The engine will not crank. 1. F use blown 1. Replace 15A fuse on generator control panel. 2. Loose, corroded or defective 2.
Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram – 1 2 & 15 kW – Drawing No. 0D85 00-B TX - TRANSFORMER , 16 Va c 56 V A & 16 Va c 1 V A ( DUAL SEC .
Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram – 1 2 & 15 kW – Drawing No. 0D85 00-B C L OS E S T T O BEARIN G G R D 0 4 S TAT OR 1 94 224.
Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Electrical Schematic – 1 2 & 1 5 kW – Drawing No. 0D85 0 1 -B IM1 - IGNITION MODULE , CYLINDER # 1 IM2 - I.
Section 6 — Electrical Data Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Electrical Schematic – 1 2 & 1 5 kW – Drawing No. 0D85 0 1 -B 2 39 IM2 1 5 1 8 S P 2 24 0 V IM1 0 1 94 17 .
TX - TRANSFORMER , 16 Va c 56 V A & 16 Va c 1 V A ( DUAL SEC . ) CB2 - CIRCUIT BREAKER , ALTERNATOR EXCITATIO N BLA CK CUS T O MER SU PPLIE D BATTERY 12 V L OP HT O SP 86 85 IM D D S W - P C B M O.
0 4 C L OS E S T T O BEARI N G R D S TAT OR OU TP U T T O TRAN S FE R 24 0 V G ENERAT OR S WIT C H CO NTA C T OR 8 2 0 66A 1 94 1 5 0 66A 1 5A 2 39 2 3 1 5 1 5A F2 1 3A 1 3 0 1 3 F1 1 3 351 14 N2 0 22.
CB1 - CIRCUIT BREAKER , MAIN OUTPU T HT O - HI G H O IL TEMPERAT U RE S WIT CH S W1 - A U T O / O FF / MAN U AL S WIT CH CB2 - CIRCUIT BREAKER , ALT . EXCITATIO N TX - TRANSFORMER , 16 Va c 56 V A & 16 Va c 1 V A ( DUAL SEC .
INP UT 12 V d c U TILIT Y CO I L RELAY TRAN S FE R NE U TRA L 120 V 24 0 V A C CUS T O ME R SU PPLIE D 2 3 S W 1 2 39 C 1- 6 0 1 5 17 0 1 8 C 1- 5 0 1 8 0 17 56 1 8 14 1 5A 17 0 1 5 0 C 1- 1 56 2 39 1.
2 3 36 24 37 4 9 35 2 6 4 6 4 9 2 4 3 4 9 4 3 32 34 1 8 50 7 4 35 25 51 1 5 4 8 21 1 90 91 93 1 3 42 39 1 0 3 93 2 5 35 14 88 54 9 8 27 35 1 49 4 9 11 50 1 6 17 1 5 47 1 9 12 6 31 44 30 2 9 2 8 87 86 .
ITEM P ART NO .QTY . DESCRIPTION 1 0C6140 1 ASS E M B LY, E N CLO S U R E B AS E 0D1 9 01 1 ASS E M B LY, E N CLO S U R E B AS E (7K W ) 2 0C67 3 52 S UPPO R T, R OOF FOLDI N G 3 0C7061 1 E N CLO S U .
31 19 3 7 38 22 8, 9 27 45 46 44 48 47 10 3 49 35 13 17 5 21 35 23 49 29 21 17 4 2 38 6 7 2 20 27 15 40 41 39 4 5 44 43 1 30 15 11 47 4 5 24 45 47 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Control Panel – Drawing No.
ITEM P ART NO . QTY . DESCRIPTION 1 0E7886 A 1C I R CUIT B R E A KE R 3 0 A X 2P 240V (7K W ) 0E7886C 1 CI R CUIT B R E A KE R 40 A X 2P 240V (8.5K W ) 0E7886D 1 CI R CUIT B R E A KE R 45 A X 2P 240V .
1 4 3 53 46 48 47 49 50 5 1 5 2 40 38 42 45 44 43 29 143 3 7 26 3 24 1 4 0 3 2 35 55 33 36 20 5 7 58 59 6 1 60 6 4 6 2 63 65 1 2 6 3, 32 , 33 , 34 , 35 , 36 , 40 , 72 2 7 , 28 , 29 2, 5 , 19 , 20 , 39.
ITEM P ART NO . QTY . DESCRIPTION 1 0C572 9 1 ASS E M BL Y , C RAN KC AS E HOU S I N G W ITH S LEEVE 20 C 3 008 1 S E A L, 3 8 I.D . C RAN K S H A FT 3 0 9 0 3 88 3S C R E W , T A PTITE M 6-1.
1 112 8 11 0 1 33 91 84 88 87 86 89 85 90 89 74 80 83 81 7 9 11 102 99 92 1 01 11 3 112 1 05 1 07 1 08 103 111 141 1 09 12 5 123 , 14 5 96 95 14 3 1 30 114 7 5 7 8 77 7 6 99 11 8 8 97 121 124 124 11 9.
ITEM P ART NO . QTY . DESCRIPTION 74 0C51 3 6 A 2K N OB , A I R CLE AN E R 75 0C 3 024 1 CO VE R , A I R BO X N G/LP 76 0C 3 040 1 P R E-CLE AN E R , 77 0C8127 1 ELE M E N T, A I R CLE AN E R 78 0D8564 A 1 ASS E M BL Y , M IXE R / A I R BO X 99 0 0D8564B 1 ASS E M BL Y , M IXE R / A I R BO X 760 7 9 0D25 9 54 S C R E W S HOULDE R (8 MM ) M 6-1.
5 1 23 11 5 3 1 21 53 7 30 13 33 5 2 1 38 3 2 17 28 3 1 3 1 20 14 19 10 17 15 32 2 10 19 16 39 8 6 3 3 2 3 4 30 40 46 45 47 36 1 3 2 4 25 26 34 3 4 48 10 28 27 28 3 2 3 1 18 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 7 kW Generator – Drawing No.
Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 7 kW Generator – Drawing No. 0D35 04-D ITEM P ART NO .
29 3 4 11 2 5 24 43 21 7 13 33 12 38 17 3 2 3 1 28 3 1 20 19 10 17 15 32 16 22 39 8 6 37 14 3 2 40 1 32 24 25 10 30 19 26 28 27 28 3 2 3 1 41 10 18 36 8 35 29 36 36 35 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1 2 kW and 1 5 kW Generator – Drawing No.
Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1 2 kW and 1 5 kW Generator – Drawing No. 0D3 4 1 7-J ITEM P ART NO .
3 2 23 3 4 35 36 45 39 33 20 19 18 43 44 46 11 4 9 29 3 7 2 7 28 30 3 1 17 5 2 47 48 24 38 26 22 40 41 25 25 50 14 12 5 1 13 5 4 16 1 6 1 2 11 10 4 2 5 7 9 8 3 4 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GN4 1 0 Engine – Drawing No.
ITEM P ART NO . QTY . DESCRIPTION 10 E 3 221 1 ASS E M BL Y , CO NN ECTI N G R OD 2 0E1466 1 PI N , PI S TO N D20 3 0215 33 1 S ET , PI S TO N R I N G 9 0 MM 40 E 2 9 85 1 PI S TO N , HC 5 071 9 8 3 2.
19 20 41 42 21 6 40 3 39 28 24 6 12 7 6 6 6 14 18 17 16 15 3 1 30 27 2 45 5 29 13 8 10 11 9 18 18 25 3 2 3 4 1 33 3 4 4 6 36 3 7 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GN4 1 0 Engine – Drawing No.
ITEM P ART NO . QTY . DESCRIPTION 1 0C106 9 5 S C R E W , T A PTITE M 6-1.0X8 YELLO W CH R O M E 2 0D2 9 22 1 HOU S I N G, BLO W E R 3 0C84 3 5 1 TUBE, DIP S TICK 40 C 999 71 G U AR D, F AN 5 0884 3 4.
1 2 5 4 10 3 6 7 8 12 11 28 26 15 14 17 1 3 22 2 3 24 25 1 9 20 18 2 9 16 21 3 1 18 2 9 16 26 14 15 17 1 3 21 20 1 9 24 22 25 2 3 10 9 28 11 12 27 3 7 3 5 3 2 10 33 3 4 3 7 3 6 FO R GT 760 E N GI N E O N LY 3 2 Section 7 — Exploded Views and P arts Lists Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Gas Regulator – Drawing No.
ITEM P ART NO . QTY . DESCRIPTION 1 0D56 9 41 C AS TI N G, T W I N R EGUL A TO R HOU S I N G 2 0C5765 1 S OLE N OID , T W I N R EGUL A TO R 3 0C4647 1 G AS KET , S OLE N OID 4 0C4680 1 PLU N GE R , LP.
Section 8 — Mounting Dimensions Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Drawing No. 0D3 7 3 9-B T M6PEM-T M6P M6PEM PE REAR VIEW L EFT S IDE VIEW TRANSFER SWITCH R I G HT S IDE VIE W F R O NT VIEW AIR NTAKE ( IF SUPPLIED ) " D O N O T LIFT BY THE R OO F" L IFTIN G H O LE S 4- CO RNER S Ø 3 0.
Section 9 — Notes Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Generac® Pow er Systems, Inc. 51.
Section 1 0 – W arranty Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators NOTE: This Emission Control W arranty Statement pertains to this product only IF the generator size is 15 kW or below .
Section 1 0 – W arranty Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators EMISSION CONTROL SYSTEM W ARRANTY Emission Control System Warranty (ECS W arranty) for 1997 and later model year engines: (a) Applicability: This warranty shall apply to 1997 and later model year engines.
Part No. 0E8295 Revision F (04/06/04) Printed in U.S.A. Section 1 0 – W arranty Guardian Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GENERA C PO WER SYSTEMS “TW O YEAR” LIMITED W ARRANTY FOR .
Een belangrijk punt na aankoop van elk apparaat Generac Power Systems 04758-1, 04759-1, 04760-1 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Generac Power Systems 04758-1, 04759-1, 04760-1 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Generac Power Systems 04758-1, 04759-1, 04760-1 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Generac Power Systems 04758-1, 04759-1, 04760-1 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Generac Power Systems 04758-1, 04759-1, 04760-1 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Generac Power Systems 04758-1, 04759-1, 04760-1 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Generac Power Systems 04758-1, 04759-1, 04760-1 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Generac Power Systems 04758-1, 04759-1, 04760-1 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
