Gebruiksaanwijzing /service van het product 004451 (12,500 WATT), 004582 (15,000 WATT) van de fabrikant Guardian Technologies
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Owner’ s Manual • SAFETY • ASSEMBLY • OPERATION • TROUBLESHOOTING • ELECTRICAL DATA • PARTS • WARRANTY 1-800-333-1322 UL TRA SOURCE Portable Generator COMMERCIAL • INDUSTRIAL • RES.
Table of Contents Commercial-Industrial-Residential Portable Generator System Safety Rules ..............................................1-3 Section 1 – General Information ................4 1.1 Unpacking ............................................
INTRODUCTION Thank you for purchasing this model of the GUARDIAN ® product line by Generac Power Systems, Inc. This model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available.
2 • Never start or stop the unit with electrical loads connected to receptacles AND with connected devices turned ON. Start the engine and let it stabilize before connecting electrical loads. Disconnect all electrical loads before shutting down the generator.
3 ELECTRICAL HAZARDS • All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages as does the generator when it is in operation.
1.1 UNPACKING • Set the palleted carton on a rigid flat surface. • Remove staples along bottom of carton that fasten carton to pallet. Open carton from top. • Remove all packaging material. • Remove separate accessory box. • Lift carton off the generator.
5 1.2.3 BATTERY CONNECTION • The battery shipped with the generator has been provided fully charged. Caution must be taken when connecting the battery. • Cut the tie wrap cable holding the RED and BLACK battery cables to the stator. • Connect the RED battery cable to the battery Positive terminal (+).
6 Section 2 – Operation Commercial-Industrial-Residential Portable Generator System OPERATION 2.1 KNOW THE GENERATOR Read the Owner’s Manual and Safety Rules before operating this generator. Compare the generator to this illustration to become familiarized with the locations of various controls and adjustments.
14) Start/Run/Stop Switch – Controls the operation of the generator. 15) Oil Fill – Use this point to add oil to engine. 16) Fuse - 10 Amp (Located at rear of panel) – Protects the DC control circuit from overload. If this fuse element has melted open the engine will not be able to crank and start.
Figure 9 - 120 VAC, 30 Amp Receptacle Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 3600 watts (3.6 kW) of power at 30 Amps. The outlet is protected by a 30 Amp push-to-reset circuit breaker. 2.2.4 120/240V AC, 30 AMP RECEPTACLE Use a NEMA L14-30 plug with this receptacle.
2.3 HOW TO USE THE GENERATOR If you have any problems operating your generator, please call the generator helpline at 1-800-333-1322. 2.3.1 GROUNDING THE GENERATOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground .
10 2.5 WATTAGE REFERENCE GUIDE Device . . . . . . . . . . . . . . . . . . . . . . .Running Watts *Air Conditioner (12,000 Btu) . . . . . . . . . . . . . . . . .1700 *Air Conditioner (24,000 Btu) . . . . . . . . . . . . . . . . .3800 *Air Conditioner (40,000 Btu) .
11 2.6.2 ADDING GASOLINE WARNING: Never fill fuel tank indoors. Never fill fuel tank when engine is running or hot. DO NOT light a cigarette or smoke when filling the fuel tank. Caution: Do not overfill the fuel tank. Always leave room for fuel expansion.
12 • Move engine CHOKE knob to “Full Choke” position. Figure 17 - Full Choke Position • To start engine, press and hold the Start/Run/Stop switch in the “Start” position. The engine will crank and attempt to start. When the engine starts, release the switch to the run position.
2.12 CHARGING A BATTERY DANGER! Storage batteries give off explosive hydrogen gas while recharging. An explosive mixture will remain around the battery for a long time after it has been charged. The slightest spark can ignite the hydrogen and cause an explosion.
3.2.1 GENERATOR SPECIFICATIONS MODEL GPS 12500 GPS 15000 Model # 004451-1 004582-1 Rated Max. Power 12.5 kW 15.0 kW Surge Power 18.75 kW 22.5 kW Rated AC Voltage 120/240 120/240 Rated Max AC Load Current @ 240V 52.0 Amps 62.5 Amps Current @ 120V 104.0 Amps 125.
15 3.3 GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual.
16 3.3.6 REPLACING THE SPARK PLUG Use Champion RC14YC spark plug or equivalent. The correct air gap is 0.76 mm (0.030 in.). Replace the plug once each year . This will help your engine start easier and run better. 1. Stop the engine and pull the spark plug wire off of the spark plug.
Figure 21 - Spark Arrestor 3.6 ADJUSTING VALVE CLEARANCE After the first 50 hours of operation, you should adjust the valve clearance in the engine. Important: If you feel uncomfortable about doing th.
18 Section 3 — Maintenance Commercial-Industrial-Residential Portable Generator System 3.7 GENERAL The generator should be started at least once every seven days and be allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following information as a guide to prepare it for storage.
19 4.1 TROUBLESHOOTING Engine is running, but no AC 1. Circuit breaker is open. 1. Reset circuit breaker. output is available. 2. Poor connection or defective cord set. 2. Check and repair. 3. Connected device is bad. 3. Connect another device that is in good condition.
20 Section 5 — Notes Commercial-Industrial-Residential Portable Generator System.
21 Section 5 - Notes Commercial-Industrial-Residential Portable Generator System.
22 Section 6 — Electrical Data Commercial-Industrial-Residential Portable Generator System Wiring Diagram – Drawing No. 0E0228.
23.
24 Section 7 — Exploded Views and Parts Lists Commercial-Industrial-Residential Portable Generator System GT-990 & GT-760 Engine (Page 1) – Drawing No.
25 ITEM PART NO. QTY. DESCRIPTION 1 0C5729 1 ASSEMBLY, CRANKCASE HOUSING WITH SLEEVE 2 0E9843 1 SEAL, 38 I.D. CRANKSHAFT 3 090388 3 SCREW, TAPTITE M6-1.
26 Section 7 — Exploded Views and Parts Lists Commercial-Industrial-Residential Portable Generator System GT-990 & GT-760 Engine (Page 2) – Drawing No.
ITEM PART # QTY. DESCRIPTION 66 0D6592 1 WINGNUT, AIRBOX 67 0D4511 1 PRECLEANER, AIR 68 0D9723 1 ELEMENT, AIR CLEANER 69 0E5302 1 STUD M6-1.0 X 73 70 0D4183 1 ADAPTOR, SPIT BACK 71 0D6327 1 GASKET, SP.
28.
29 ITEM PART NO. QTY. DESCRIPTION 1 0C6934 1 ADAPTOR, ENGINE 2 0D2123 1 STATOR 12.5KW 0D2134 STATOR 15KW 0D2136 STATOR 18KW 3 0D21320SRV 1 ASSEMBLY, ROTOR WITH FAN 12.
30 Section 7 — Exploded Views and Parts Lists Commercial-Industrial-Residential Portable Generator System Control Panel – Drawing No. 0E0227-C.
ITEM PART NO. QTY. DESCRIPTION 1 087968 1 SWITCH, ROCKER -/0 2 090418 1 OUTLET, 12VDC SNAP 3 0D6640 1 COVER, GOVERNOR CONTROL 4 090987 6 SCREW PPHM M3-0.5 X 12 5 0D8740 1 PANEL, SHEET METAL 6 068868 2 OUTLET 30A 120V RECEPT 7 022985 2 WASHER FLAT #6 8 043182 10 WASHER LOCK M3 9 051714 6 NUT HEX M3-0.
32.
33 ITEM PART NO. QTY. DESCRIPTION 1 057058 4 SCREW HHC M6-1.0 X 55 2 0D5315 4 RUBBER TANK MOUNT 3 0D4570 1 CAP, FUEL WITH GAUGE & VENT 4 0D22850SRV 1 KIT, FUEL TANK 5 045771 4 NUT HEX M8-1.
34 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board (CARB) and Generac Power Systems, Inc.
35 EMISSION CONTROL SYSTEM WARRANTY Emission Control System Warranty (ECS warranty) for 2001 and later model year LSI engines: (a) Applicability: This warranty shall apply to 1995 and later model year engines.
GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR GUARDIAN ® “12,500 WATT AND 15,000 WATT PORTABLE GENERATORS” For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants its Guardian generator will be free from defects in materials and workmanship for the items and period set forth below.
GENERAC POWER SYSTEMS, INC. P.O. Box 297 • Whitewater, WI 53190 Part No. 0E0226 Rev. G 5.04, 10.04, 5.05 Printed in USA.
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