Gebruiksaanwijzing /service van het product 04760-2 van de fabrikant Guardian Technologies
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Installation and Owner’ s Man ual Air -cooled A utomatic Standb y Generators Models: 04758-2 (6 kW NG, 7 kW LP) 04759-2 (12 kW NG, 12 kW LP) 04760-2 (13 kW NG, 15 kW LP) D ANGER DEADL Y EXHAUST FUMES. OUTDOOR INST ALLA TION ONL Y! Not intended f or use as Primary P ower in place of utility or in life-support applications.
I NTRODUCTION Thank you for purchasing this Guardian model by Generac P ower Systems Inc.. This model is a compact, high per - formance, air - cooled, engine - driven generator designed to automatically supply electrical power to operate critical loads during a utility power failure.
1 T able of Cont ents Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Introduction ........................ Inside F ront Cover Read This Manual Thoroughly ........................ IFC Contents ..........................................................
2 Study these SAFETY RULES carefully before install- ing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the unit. The generator can operate safely , efficiently and reliably only if it is properly installed, operated and maintained.
ELE CTR ICAL HA Z AR DS • All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch as does the standby generator when it is in opera- tion.
D ANGER Only qualified electricians or contractors should attempt such installations, which must comply strictly with applicable codes, standards and regulations. 1.1 U N P ACKING/I NSP ECTION After unpacking, carefully inspect the contents for damage.
Section 1 — General Information Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1.4 TH E GEN ER A T OR Exhaus t En c lo su r e Oi l Di p stic k D a t a D ecal C ontro l Pa n el F uel Re g ulato r F u.
Section 1 — General Information Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1.5 SP E CI F ICA TIONS 1.5.1 GEN ERA T OR Model 04758 Model 04759 Model 0 4760 Rated Max. Continuous P ower Capacity (W atts*) 6,000 NG/7,000 LP 12,000 NG/12,000 LP 13,000 NG/15,000 LP Rated V oltage 120/240 120/240 120/240 Rated Max.
1.6 FUE L RE QUIRE ME N T S AN D R E COMM EN D A TIONS W ith LP gas, use only the vapor withdrawal sys- tem. This type of system uses the vapors formed above the liquid fuel in the storage tank.
NOTE: The natural gas adjustment screw is preset dur- ing installation and should not need any further adjustment. 1.8.2 1 2KW AND 1 5KW , 990C C ENGI NES T o reconfigure the fuel system from NG to LP , follow these steps: NOTE: The primary regulator for the propane supply is NOT INCL UDED with the generator .
1.9.2 TR ANSFER SWIT CH 1.9.2.1 7 kW , 1 2 kW and 1 5 kW Units Transfer switches for use with these generators are sold separately and can be purchased from Authorized Dealers. • Install the transfer switch on a firm, sturdy sup - porting structure.
• Remove watches, rings or other metal objects; • Use tools with insulated handles; • Wear rubber gloves and boots; • Do not lay tools or metal parts on top of the battery; and • Disconnect charging source prior to connecting or disconnecting battery terminals.
3. Check utility power source voltage across termi- nals N1 and the transfer switch neutral lug; then across terminal N2 and neutral. Nominal line -to - neutral voltage should be 120 volts AC.
4. Manually set the transfer switch to the UTILITY position, i.e., load terminals connected to the util- ity power source side. 5. T urn ON the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).
Section 2 — Post Installation Start-up and Adjustments Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Do not make any unnecessary adjustments. Factory settings are corr ect for most applica- tions. However , when making adjustments, be careful to avoid overspeeding the engine.
Section 3 — Operation Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 5. Remove load, stop engine, loosen the idle adjust screw and reconnect the idle spring . 6. Using a hand, push the governor arm to the closed throttle position. Make sure the idle spring does not stretch at all.
With the switch set to AUTO, the engine may crank and start at any time without warning. Such automatic starting normally occurs when utility power source voltage dr ops below a pre- set level or during the normal exercise cycle.
4. Use the manual transfer handle inside the trans- fer switch to move the main contacts to their “Standby” position, i.e., loads connected to the standby power source (Figure 3.2). 5. T o crank and start the engine, set the A UTO/OFF/ MANU AL switch to MANU AL.
3.7 .2 H IGH TEMP ER A TU R E SWIT CH This switch ’s contacts (Figure 3.3) close if the tem- perature should exceed approximately 140º C (284º F), initiating an engine shutdown. The generator will automatically restart and the LED will reset once the temperature has returned to a safe operating level.
3. Install the dipstick; then, remove it again. The oil level should be at the dipstick “F ull” mark. If nec- essary , add oil to the “F ull” mark only . DO NOT FILL ABOVE THE “FULL ” MARK. Never operate the engine with the oil level below the “Add” mark on the dipstick.
3. W ipe away dust or debris from inside of the air box and around edges. 4. Install the new air cleaner into the air box. 5. Install the cover . T urn the two cover screws clock - wise to tighten. See the “Service Schedule,” Section 4.13 for air cleaner maintenance.
Do not open or mutilate the battery . Released elec- trolyte has been known to be harmful to the skin and eyes, and to be toxic. The electrolyte is a dilute sulfuric acid that is harm- ful to the skin and eyes. It is electrically conductive and corrosive.
W ithout sufficient cooling and ventilating air flow , the engine/generator quickly overheats, which causes it to quickly shut down. (See Figure 4.9 for vent locations.) The exhaust from this pr oduct gets extremely hot and remains hot after shutdown.
Section 4 — Maintenance Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 4.1 3 SERVICE S CHEDU LE A TTENTION: It is recommended that all service work be performed by the nearest Authorized Dealer .
Section 5 — T roubleshooting Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 5.1 TROU B LE SHOO TI NG GU I DE Problem Cause Correction The engine will not crank. 1. F use blown 1. Replace 15A fuse on generator control panel. 2. Loose, corroded or defective 2.
Section 6 — Electrical Data Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram – 1 2 & 15 kW – Drawing No. 0D85 00-B TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA ( DUAL SEC.
Section 6 — Electrical Data Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram – 1 2 & 15 kW – Drawing No. 0D85 00-B C L OS E S T T O BEARIN G G R D 0 4 S TAT OR 1 94 224 224 22 5.
Section 6 — Electrical Data Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Electrical Schematic – 1 2 & 1 5 kW – Drawing No. 0D850 1-B IM1 - IGNITION MODULE , CYLINDER # 1 IM2 - IGNITION MOD.
Section 6 — Electrical Data Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Electrical Schematic – 1 2 & 1 5 kW – Drawing No. 0D850 1-B 2 39 IM2 1 5 1 8 S P 2 24 0V IM1 0 1 94 17 1 5 2 3 1 5 .
TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA ( DUAL SEC. ) CB2 - CIRCUIT BREAKER , ALTERNATOR EXCITATIO N BLA CK CUS T O MER SU PPLIE D BATTERY 12V L OP HT O SP 86 85 IM D D S W - P C B M OU NTED .
0 4 C L OS E S T T O BEARI N G R D S TAT OR OU TP U T T O TRAN S FE R 24 0 V G ENERAT OR S WIT C H CO NTA C T OR 8 2 0 66A 1 94 1 5 0 66A 1 5A 2 39 2 3 1 5 1 5A F2 1 3A 1 3 0 1 3 F1 1 3 351 14 N2 0 22.
CB1 - CIRCUIT BREAKER , MAIN OUTPU T HT O - HI G H O IL TEMPERAT U RE S WIT CH S W1 - A U T O / O FF / MAN U AL S WIT CH CB2 - CIRCUIT BREAKER , ALT. EXCITATIO N TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA ( DUAL SEC.
INP UT 12V dc U TILIT Y CO I L RELAY TRAN S FE R NE U TRA L 120 V 24 0 VA C CUS T O ME R SU PPLIE D 2 3 S W 1 2 39 C 1- 6 0 1 5 17 0 1 8 C 1- 5 0 1 8 0 17 56 1 8 14 1 5A 17 0 1 5 0 C 1- 1 56 2 39 1 3 .
35 68 49 52 PRE PA C KA G ED U NIT S O NL Y 2 0 2 4 9 46 4 3 4 3 37 33 2 5 35 34 2 6 74 77 7 9 35 4 9 82 80 51 4 6 8 80 4 7 2 87 5 86 76 4 8 39 92 1 8 94 91 63 21 1 5 51 71 42 69 1 0 52 4 9 35 51 4 9 .
ITEM P ART NO . QTY . DESCRIPTION 1 0C6140 1 A SS EMBL Y , ENCLO S URE BA S E 0D1 9 01 1 A SS EMBL Y , ENCLO S URE BA S E (7KW) 2 0C67 3 5 2 S UPPORT , ROOF FOLDING 3 0F006 3 1 ENCLO S URE, FRONT 4 0C.
31 19 3 7 38 22 8, 9 27 45 46 44 48 47 10 3 49 5 1 13 17 5 21 35 23 49 29 21 17 4 2 38 6 7 33 2 20 27 15 40 41 39 45 44 43 1 30 15 11 47 45 24 45 47 49 Section 7 — Exploded Views and P arts Lists Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Control Panel – Drawing No.
ITEM P ART NO. QTY . DESCRIPTION 1 0E7 88 6A 1 CIRCUIT BREAKER 3 0A X 2P 240V (7KW) 0E7 88 6C 1 CIRCUIT BREAKER 40A X 2P 240V ( 8 .5KW) 0E7 88 6D 1 CIRCUIT BREAKER 45A X 2P 240V (11KW) 0E7 88 6E 1 CIR.
14 3 47, 4 8 , 4 9 , 50, 51, 52, 5 3 , 54, 56, 57, 5 8 , 5 9 , 60, 62, 6 3 , 64 7, 47, 4 8 , 4 9 , 50, 51, 52, 5 3 , 54, 56, 57, 5 8 , 5 9 , 60, 6 3 , 64 144 5 3 46 4 8 47 4 9 50 51 52 40 38 41 42 2 8.
ITEM P ART NO. QTY . DESCRIPTION 1 0C572 9 1 A SS EMBL Y , CRANKCA S E HOU S ING WITH S LEEVE 2 0E 98 4 3 1 S EAL, 38 I.D . CRANK S HAFT 3 0 9 0 388 3 S CREW , T APTITE M6-1.
112 112 12 8 110 1 33 9 4 9 1 8 4 88 8 6 89 8 5 9 0 89 93 74 8 0 8 2 83 8 1 7 9 117 102 99 9 2 9 7 98 101 11 3 112 105 107 10 8 104 10 3 106 111 10 9 14 3 125 12 3 , 145 9 6 9 5 14 3 1 3 0 114 75 7 8 .
ITEM P ART NO . QTY . DESCRIPTION 74 0C51 3 6A 2 KNOB, AIR CLEANER 75 0C 3 024 1 COVER, AIRBO X NG/LP 76 0C 3 040 1 PRE-CLEANER, 77 0C 8 127 1 ELEMENT , AIR CLEANER 7 8 0D 8 564A 1 A SS EMBL Y , MIXER/AIRBO X 99 0 0D 8 564B 1 A SS EMBL Y , MIXER/AIRBOX 760 7 9 0D25 9 5 4 S CREW S HOULDER ( 8 MM) M6-1.
51 2 3 11 5 3 1 21 5 3 7 3 0 1 3 33 52 12 38 3 2 17 2 8 3 1 3 1 20 14 1 9 10 17 15 3 2 10 1 9 16 22 39 4 8 9 6 3 1 3 7 3 2 3 4 3 0 40 46 45 47 3 6 42 41 1 50 4 9 3 2 24 25 26 44 4 3 3 4 3 5 3 4 4 8 10.
Section 7 — Exploded Views and P arts Lists Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 7 kW Generator – Drawing No. 0D35 04-E ITEM P ART NO . QTY .
2 9 3 6 3 4 11 2 3 5 24 4 3 21 7 1 3 33 12 38 17 3 2 3 1 2 8 3 1 20 1 9 10 17 15 3 2 16 22 39 4 9 8 6 3 7 14 3 2 40 1 3 2 24 25 10 3 0 1 9 26 2 8 27 2 8 3 2 3 1 41 10 1 8 3 6 2 8 3 5 41 2 9 42 3 6 3 6 3 5 Section 7 — Exploded Views and P arts Lists Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1 2 kW and 1 5 kW Generator – Drawing No.
Section 7 — Exploded Views and P arts Lists Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1 2 kW and 1 5 kW Generator – Drawing No. 0D34 1 7 -L ITEM P ART NO .
3 2 23 3 4 35 36 45 39 33 20 19 18 43 44 46 11 4 9 29 3 7 2 7 28 30 3 1 17 5 2 47 48 24 38 26 22 40 41 25 25 50 14 12 5 1 13 5 4 16 1 6 1 2 11 10 4 2 5 7 9 8 3 4 Section 7 — Exploded Views and P arts Lists Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GN4 1 0 Engine – Drawing No.
ITEM P ART NO . QTY . DESCRIPTION 1 0E 3 221 1 A SS EMBL Y , CONNECTING ROD 2 0E1466 1 PIN, PI S T ON D20 3 0215 33 1 S ET , PI S T ON RING 9 0MM 4 0E2 98 5 1 PI S T ON, HC 5 071 983 2 RET AINER, PI S.
19 20 41 43 21 6 40 3 39 28 4 24 6 1 2 7 6 1 14 18 17 27 3 1 30 2 45 5 13 8 5 2 6 11 9 48 42 1 0 25 26 18 3 2 18 3 4 6 3 4 33 6 3 7 Section 7 — Exploded Views and P arts Lists Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GN4 1 0 Engine – Drawing No.
ITEM P ART NO . QTY . DESCRIPTION 1 0C106 9 5 S CREW , T APTITE M6-1.0X 8 YELLOW CHROME 2 0D2 9 22 1 HOU S ING, BLO WER 3 0C 8 4 3 5 1 TUBE, DIP S TICK 4 0C 999 7 1 GU ARD , F AN 5 0 88 4 3 4 1 WRAPPE.
17 12 28 11 20 10 3 2 25 21 24 19 23 22 22 15 26 14 13 16 29 18 28 1 2 10 11 27 3 1 4 5 3 2 10 17 1 26 15 14 16 13 3 7 19 9 30 21 25 20 2 4 29 18 23 11 12 28 8 Section 7 — Exploded Views and P arts Lists Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Gas Regulator – Drawing No.
ITEM P ART NO . QTY . DESCRIPTION 1 0D56 9 4 1 CA S TING, TWIN REGULA TOR HOU S ING 2 0F5022 1 S OLENOID COIL, 12VDC 3 0C4647 1 GA S KET , S OLENOID 4 0D4166 1 PLUNGER, LP REGULA T OR A SS EMBL Y 5 0C6070 1 S PRING- S OLENOID , PLUNGER 8 0F47 9 5 4 S CREW PPHM S EM S M4-0.
Section 8 — Mounting Dimensions Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Drawing No. 0D3 7 39-B T M6PEM-T M6P M6PEM PE REAR VIEW L EFT S IDE VIEW TRANSFER SWITCH R I G HT S IDE VIE W F R O NT VIEW AIR NTAKE ( IF SUPPLIED ) " D O N O T LIFT BY THE R OO F" L IFTIN G H O LE S 4- CO RNER S Ø 3 0.
Section 9 — Notes Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 51.
Section 1 0 – W arranty Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators NOTE: This Emission Control W arranty Statement pertains to this product only IF the generator size is 15 kW or below .
Section 1 0 – W arranty Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators EMISSION CONTROL SYSTEM W ARRANTY Emission Control System Warranty (ECS W arranty) for 1997 and later model year engines: (a) Applicability: This warranty shall apply to 1997 and later model year engines.
Part No. 0F3985 Revision C (08/12/05) Printed in U.S.A. Section 1 0 – W arranty Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GENERA C PO WER SYSTEMS "TWO YEAR" LIMITED W ARRANTY FOR GU A.
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