Gebruiksaanwijzing /service van het product 97A2A-AP van de fabrikant Arctic Industries
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The illus trations used in this Parts Manua l are for reference to repla cement part numbers only and are not to be used for assembly . For assembly proc edures, use Arctic Cat Service Manua ls. Underli ned part numbers are new for the 1997 model year.
BODY PANEL ASSEMBLY 0732-9 11 1 0506-168 1 Panel, Fende r - Front 2 0406-271 1 Cover, Radiator Acce ss 3 0506-170 1 Flair, Fen der - Front Righ t 0506-171 1 Flair, Fen der - Front Lef t 4 0423-074 4 T.
TAILLIGHT ASSEMBLY (Complete Tai llight Assembly p/n 0409-0 02) 0732-3 36 1 0109-460 1 Bulb, Stop Taillight 2 0409-011 1 Taillight w/Socket Assembly 3 0409-012 1 Gasket, Taillight 4 0409-007 1 Lens, Taillight 5 0409-010 2 Screw, Machine 6 0623-301 2 Screw, Self-Tapping 7 8053-212 2 Washer, Lock D11 Ref.
DECALS 0732-9 14 1 0411-058 1 Decal, Warning - Front Rack Load 2 0411-038 1 Decal, “Bearcat” - Front 3 0411-003 1 Decal, Shift Pattern 4 0411-045 1 Decal, Warning - Turn 5 0411-008 1 Decal, Warnin.
FRAME AND RELATED PARTS 0732-9 15 1 0409-001 2 Headlight 2 8424-802 6 Nut, Lock 3 0409-005 2 Bulb, Headlight 4 8053-242 2 Washer, Lock 5 8408-850 2 Screw, Cap 6 0406-280 1 Panel, Belly 7 0406-261 2 Yo.
SEAT ASSEMBLY 0732-3 42 1 5990-012 1 Seat - Assembly (inc. 2-11) 2 0506-0 54 1 Cover, Seat 3 0506-0 56 1 Foam, Seat 4 0506-1 67 1 Base, Seat - Assembly (inc.
STEERING ASSEMBLY 0732-9 16 1 0409-013 1 Cover, Key 2 8477-616 3 Screw, Machine 3 0405-037 1 Plug, Instrument Pod 4 0423-052 1 Collar, Body 5 3430-013 1 Switch, Ignition - Assembly (in c.
FRONT SUSPENSION ASSEMBLY 0735-7 62 1 0603-033 2 Retainer, Spring 2 0403-034 2 Shock Absorber - Front (inc. 3-4) 3 0604-3 10 8 Bushing, Shock Absorber 4 0403-0 28 4 Sleeve, Shock 5 8424-802 12 Nut, Lo.
REAR SUSPENSION ASSEMBLY 0732-9 19 1 8409-060 2 Screw, Cap 2 8409-000 2 Screw, Cap 3 0504-001 3 Arm, Swing 4 8428-002 8 Nut, Lock 5 8409-055 1 Screw, Cap 6 0504-005 1 Arm, Swing 7 0403-027 2 Retainer, Spring - Lower 8 0404-008 2 Shock Absorber - Rea r (inc.
WHEEL AND TIRE ASSEMBLY 0732-3 32 1 0402-148 1 Wheel and Tire Assembly - Fron t Right (inc. one No. 2-5) 0402-149 1 Wheel and Tire Assembly - Fron t Left (inc.
MECHANICAL BRAKE ASSEMBLY 0732-3 37 1 0436-099 1 Mechanical Brake Assembly (inc. 2-7) 2 0402-1 28 1 Caliper, Mechanical Brake - Assembly (inc. 2-4) 3 0402-1 25 1 Pin, Actuator 4 0502-0 20 1 Pad Set 5 .
HYDRAULIC BRAKE CONTROL ASSEMBLY 0732-3 38 *Not a Service Pa rt 1 0502-021 1 Brake, Lever - Assembly (inc. 2-1 4) 2 0402-0 49 1 Lever, Brake 3 0623-4 30 1 Bolt, Lever Mounting 4 0623-5 06 2 Screw, Cov.
HYDRAULIC BRAKE ASSEMBLY 0732-3 39 * Not a Service Part 1 0402-053 1 Tube, Brake Line - Front 2 0402-051 1 Hose, Brake - Front 3 0402-073 2 Block, Mounting 4 0423-038 3 Bolt, Oil 5 0423-039 6 Washer, Crush 6 0402-010 1 Caliper, Brake - Right Front (inc.
FUEL TANK ASSEMBLY 0732-3 46 * Not a Service Part 1 0570-003 1 Tank, Fuel (inc. 2 and 6-9) 2 0470-3 15 1 Cap, Fuel Tank (inc. 3) 3 0 610-007 AR Line, Fuel Cap Vent 4 8408-650 2 Screw, Cap 5 0623-1 84 .
REVERSE SHIFT LEVER ASSEMBLY 0732-3 34 1 8477-830 1 Screw, Cap 2 8050-2 52 1 W asher 3 0402-103 1 Axle, Reverse Shifter 4 0502-022 1 Lever, Reverse 5 0423-069 2 O-Ring 6 0423-063 2 E-Ring 7 0402-136 1.
AIR INTAKE ASSEMBLY 0732-8 10 1 0423-066 1 Clamp 2 0470-305 1 Boot, Air Cleaner 3 0423-018 2 Clamp 4 0570-007 1 Cleaner, Air - Lower Assembly 5 0470-328 1 Baffle, Splash - Air Cleaner 6 0470-324 1 Gas.
BATTERY ASSEMBLY 0732-9 25 * Not a Service Part 1 8477-616 1 Screw, Cap 2 0506-178 1 Strap, Batter y - w/Pads (inc. 3 and 30) 3 0406-288 2 Pad, Battery - Upper Fron t 4 0445-005 1 Battery - Assembly (inc.
ENGINE AND EXHAUST 0732-3 48 1 0512-001 1 Pipe, Exhaust 2 8408-820 2 Screw, Cap 3 3423-003 3 Screw, Cap 4 0423-050 3 Washer, Motor 5 0423-042 1 Spacer, Engine 6 0462-004 1 Engine 7 8428-002 3 Nut, Loc.
COOLING ASSEMBLY 0732-7 38 1 0413-007 1 Screen, Radiator 2 3002-964 2 Clamp, Wire 3 8408-620 2 Screw, Cap 4 0423-030 2 Grommet 5 0423-036 2 Collar 6 0610-016 AR Hose - 25 ft 7 0413-002 1 Cap, Radiator 8 041 3-0 01 1 Radiator - Assembly (inc.
REAR AXLE ASSEMBLY 0732-9 27 1 0502-018 1 Housing, Axle - Rear Right 2 8409-025 3 Screw, Cap 3 0402-068 2 Seal 4 0402-145 2 Axle - Rear 5 0402-139 1 Gasket, Rear Axle 6 3008-100 1 Bladder, Case 7 0123.
WIRING HARNESS ASSEMBLY 0732-9 28 1 0486-007 1 Harness, Main 2 0445-003 1 Cable, Battery/Electri c Start Relay 3 0445-002 1 Cable, Battery/Groun d 4 0123-788 AR Tie, Cable 5 0409-009 1 Switch, Brake -.
CARBURETOR (Complete Assembly p/n 0470-317 ) 0732-3 51 1 4505-001 1 Cover - Assembly 2 4505-002 1 Spring 3 4505-003 1 Ring 4 4505-004 1 E-Ring 5 4505-005 1 Ring 6 4505-020 1 Jet Needle 5D40-4 7 4505-0.
CYLINDER HEAD ASSEMBLY (Complete Gasket Set p/n 34 02-107) 0732-3 00 *Not Illustrated 1 3402-098 1 Head, Cylinder - Assembly (inc. 2-6) 2 3402-0 99 4 Guide, Valv e 3 3423-0 68 4 Circlip 4 3423-0 43 2 .
CYLINDER ASSEMBLY 0732-3 01 1 3402-102 1 Cylinder 2 3423-090 2 Bolt, Stud 3 3004-488 2 Nut 4 3402-103 1 Gasket, Cylinder 5 3423-088 2 Pin 6 3413-006 1 Union, Water Hose 7 3423-121 1 Screw, Cap 8 3423-058 1 O-Ring F4 Ref. Part No. Qty . Description Ref.
CRANKCASE ASSEMBLY 0732-9 35 1 3402-196 1 Crankcase Set (inc. 2-8) 2 3423-0 88 4 Pin 3 3423-0 91 3 Screw, Cap 4 3423-0 92 6 Screw, Cap 5 3423-0 94 2 Screw, Cap 6 0693-3 03 4 Screw, Cap 7 3423-0 93 2 S.
CRANKCASE COVER ASSEMBLY 0732-3 03 1 3402-199 1 Cover, Clutch (inc. 2) 2 3402-1 12 1 Lens, Oil Inspection 3 3402-108 1 Gasket 4 3423-088 2 Pin 5 0693-327 14 Screw, Cap 6 3423-097 1 Screw, Cap 7 3003-2.
CRANKSHAFT ASSEMBLY 0732-3 04 * Not a Service Part ** Not Illustrated 1 3402-115 1 Crankshaft - Assembly (inc. 2-7) 2 3402-1 11 1 Rod, Connectin g 3 3402-1 16 1 Pin, Crank 4 3402-0 64 1 Bearing 5 3423-0 30 2 Washer 6 3402-193 1 Cran kshaft Set - Righ t (inc.
STARTER CLUTCH ASSEMBLY 0732-3 05 1 3402-123 1 Limiter, Idle Gear - Assembly 2 3402-125 2 Bushing 3 3423-1 03 2 W asher 4 3402-124 1 Gear, Starter Idle 5 3423-042 1 Pin 6 3402-122 1 Clutch, Starter - Set (inc. 7) 7 3402-0 63 1 Bearing 8 3423-1 04 1 W asher 9 3423-102 6 Screw, Cap F8 Ref.
CRANK BALANCER ASSEMBLY 0732-3 06 1 3402-126 1 Balancer, Crank 2 3402-050 2 Bearing 3 3423-0 33 1 W asher 4 3402-128 1 Gear, Driven 5 3402-129 1 Race, Driven Gear Inner 6 3423-106 3 Pin 7 3402-090 6 S.
CAM SHAFT VALVE ASSEMBLY 0732-3 07 1 3402-130 1 Cam Shaft 2 3402-131 1 Sprocket 3 3423-047 1 Pin 4 3423-0 73 1 W asher 5 3423-013 2 Screw, Cap 6 3423-071 1 C-Ring 7 3402-138 1 Arm, Valve Rocker (inc. 8-9) 8 3423-0 75 2 Screw, Cap 9 3423-0 76 2 Nut 10 3402-139 1 Arm, Valve Rocker (inc.
CAM CHAIN ASSEMBLY 0732-3 08 1 3402-133 1 Chain, Cam 2 3402-134 1 Guide, Chain 3 3402-135 1 Tensioner, Chain 4 3423-074 1 Screw, Cap 5 3003-1 88 1 W asher 6 3402-136 1 Adjuster, Tensioner - Assembly 7 3402-137 1 Gasket 8 3004-475 2 Screw, Cap 9 3003-290 2 Gasket F11 Ref.
RECOIL STARTER ASSEMBLY 0732-3 09 * Not a Service Part 1 3445-003 1 Starter, Recoil - Assembly (inc. 2- 12) 2 3445-0 04 1 Reel 3 3445-0 16 1 Ratchet Assembly (inc.
OIL FILTER/PUMP ASSEMBLY 0732-3 10 1 3402-153 1 Pump, Engine Oil 2 3402-152 1 Gear, Driven 3 3423-046 1 Pin 4 3423-1 15 1 W asher 5 3423-184 1 Circlip 6 3423-113 3 Screw, Cap 7 3402-156 1 Strainer, En.
WATER PUMP ASSEMBLY 0732-3 11 1 3402-159 1 Case, Water Pump (inc. 2-3) 2 3423-1 85 1 Screw, Cap 3 3003-1 88 1 Gasket 4 3423-078 1 O-Ring 5 3004-507 2 Screw, Cap 6 3423-119 1 Screw, Cap 7 3413-010 1 Jo.
CLUTCH ASSEMBLY 0732-3 12 1 3446-001 1 Housing, Starter Clutch 2 3446-003 1 Clutch, Primary Drive One Way 3 3446-010 1 Shoe, Starter Clutch 4 3423-081 1 Nut, Starter Clutch Sho e 5 3423-032 1 Washer, .
TRANSMISSION ASSEMBLY 0732-3 13 1 3446-014 1 Shaft, Counter 2 3446-016 1 Gear, 2nd Drive 3 3446-017 1 Gear, 3rd Drive 4 3446-018 1 Gear, 4th Drive 5 3446-019 1 Gear, 5th Drive 6 3446-020 1 Bushing, 5t.
SECONDARY TRANSMISSION ASSEMBLY 0732-9 36 1 3446-065 1 Shaft, Output 2 3446-109 1 Spacer, Idle Gear 3 3446-072 1 Gear, Driven 4 3423-1 50 1 W asher 5 3446-069 1 Spacer 6 3402-1 94 1 W asher 7 3446-110 1 Gear, (No.
SPEEDOMETER DRIVE ASSEMBLY 0732-4 59 1 3446-031 2 Retainer, Bearing 2 3402-009 1 Washer, Driven 3 3004-552 2 Screw, Retainer 4 3402-077 1 Seal, Driven Gear 5 3446-033 1 Gear 6 3446-035 1 Shim Set 7 34.
SECONDARY DRIVE ASSEMBLY 0732-9 37 1 3435-010 1 Joint Assembly, Rear Outpu t (inc. 2-6) 2 3435-0 66 1 Boot Set, Jo int (inc. 3-6) 3 3423-2 10 1 Ring Snap 4 3423-2 11 1 Clamp 5 3435-0 67 1 Boot 6 3423-2 12 1 Clamp 7 3446-034 1 Gear, Secondary Driven Bevel 8 3446-037 1 Shaft - Rear 9 3402-017 1 Shim, 25 x 34 .
GEAR SHIFTING ASSEMBLY 0732-3 16 1 3446-038 2 Fork, (No. 2) 2 3446-039 1 Fork, (No. 3) 3 3446-040 1 Fork, Reverse 4 3446-052 2 Shaft, Gear Shift Fork 5 3446-041 1 Cam, Gear Shift (inc.
SHIFTER ASSEMBLY 0732-9 38 1 3446-046 1 Housing, Shift Stop 2 3446-076 1 Shaft, Shift 3 3402-012 1 Gasket, Cam Stop 4 3402-071 1 Seal, Oil 5 3423-158 1 Washer, Shaft - Left 6 3423-193 1 Circlip, Shaft - Left G7 Ref. Part No. Qty . Description Ref. P art No.
REAR BEVEL GEAR ASSEMBLY 0732-3 19 1 3435-051 1 Boot, Final Drive 2 3435-006 1 Shaft, Rear Final 3 3435-008 1 Coupling, Rear 4 3435-012 1 Gear Set 5 3435-015 1 Stopper, Rear Final 6 3435-016 1 Pin, Be.
STARTER MOTOR ASSEMBLY 0732-3 20 1 3545-001 1 Motor, Starter Assembly (inc. 2-9) 2 3008-0 94 1 Terminal Set, Brush 3 3008-0 95 1 Holder Set, Brus h 4 3008-0 96 4 Spring, Brush 5 3008-1 64 1 O-Ring 6 3.
MAGNETO ASSEMBLY 0732-9 39 1 3430-011 1 Stator - Assembly 2 3430-012 1 Rotor 3 3423-162 3 Bolt, Magneto 4 0691-785 1 Key, Magneto 5 3423-086 1 Nut, Magneto 6 3423-005 3 Screw, Cap 7 3430-005 1 Clamp, Magneto (No. 1) 8 3430-006 1 Clamp, Magneto (No. 2) G10 Ref.
ELECTRICAL COMPONENTS ASSEMBLY 0732-3 22 1 3530-001 1 Relay, Starter Motor - Assembly 2 3423-020 2 Screw, Cap 3 3430-014 1 CDI Unit 4 3530-004 1 Coil, Ignition - Assembly 5 3430-007 1 Cap, Spark Plug 6 3430-008 1 Seal, Spark Plug 7 3430-009 1 Seal, High Tension Cord 8 3530-008 1 Relay, Neutral Start - Assembly 9 8408-616 2 Screw, Cap G11 Ref.
CONTROL SWITCH HOUSING ASSEMBLY 0732-3 23 1 3509-001 1 Switch, Handle - Assembly (inc. 2-5) 2 3409-0 09 1 Lever, Choke 3 3409-0 10 1 Cover, Choke 4 3423-1 96 1 Screw, Machine 5 3423-1 97 1 Screw, Machine G12 Ref. Part No. Qty . Description Ref. P art No.
THROTTLE CASE ASSEMBLY 0732-3 24 1 3509-002 1 Case, Throttle - Assembly (inc. 2-9 ) 2 3409-0 01 1 Lever 3 3004-5 33 1 Screw, Machine 4 3004-4 47 1 Washer, Lock 5 3003-0 30 1 Washer 6 3423-0 14 1 Screw, Machine 7 3423-1 98 1 Nut 8 3423-1 99 2 Screw, Machine 9 3004-6 38 1 Screw, Machine G13 Ref.
0436-086 Battery, Heavy Duty 0436-084 Crossbar Channel, Rea r Rack 0436-085 Crossbar Channel, Front Rac k 0436-091 Differential Cove r 0436-016 Electrical Accessory Plug Kit 0436-035 Engine Heate r 04.
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