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P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #1 (12/17/09) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL TLG-12SPX4 60 Hz GENERA TO.
P A GE 2 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) Diesel engine exhaust and some of.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 3 1 NO TE P A GE.
P A GE 4 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) T ABLE OF CONTENTS Specifications are subject to change without notice .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 5 1 P ARTS ORDERING PR OCEDURES www .mqpo we r .com Or dering par ts has never been easier! Choose fr om three easy options: WE.
P A GE 6 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 7 1 TLG-12SPX4 — DIMENSIONS (T OP , SIDE AND FR ONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T r e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 9 5 ( .
P A GE 8 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P o wer Generator .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 9 1 TLG-12SPX4 — SAFETY MESSA GE ALER T SYMBOLS AL W A YS place the engine ON/OFF switch ( MPEC ) in the OFF/RESET position when the generator is not in use. AL W A YS wear approv ed respiratory protection.
P A GE 10 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 11 1 TLG-12SPX4 — R ULES FOR SAFE OPERA TION ■ AL W A YS be sure the operator is f amiliar with proper safety precautions and operation techniques before using generators. ■ NEVER leave the generator unattended, turn off engine when unattended.
P A GE 12 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 13 1 TLG-12SPX4 — R ULES FOR SAFE OPERA TION Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generators to a building's electrical system without a transfer switch or other approved device.
P A GE 14 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) Check with your local county or state safety towing regulations, in addition to meeting Department of T ranspor tation ( DO T ) Safety T o wing Regulations , bef ore to wing your generator .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 15 1 Figure 2. T ypical Generator Gr ounding Application TLG-12SPX4 — INST ALLA TION.
P A GE 16 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 17 1 TLG-12SPX4 — GENERAL INFORMA TION TLG-12SPX4 Whisperwatt™ Series Familiarization Generator The MQ P ow er Model TLG-12.
P A GE 18 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — MAJOR COMPONENTS Figure 3. Major Components 4 e l b a T.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 19 1 Figure 4. Generator Control Panel TLG-12SPX4 — GENERA T OR CONTR OL P ANEL.
P A GE 20 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — GENERA T OR CONTR OL P ANEL The definitions below describe the controls and functions of the Generator Control Panel (Figure 4). 1. Frequency Meter – Indicates the output frequency in her tz (Hz).
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 21 1 Output T erminal Familiarization The “ Output T erminal Panel ” (Figure 5) is provided with the following: ■ ■ ■.
P A GE 22 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) 120 V A C GFCI Receptac le This120 V A C , 20 amp GFCI (Duple x Nema 5-20R) receptacle can be used anytime the generator is in operation. Pressing the reset button resets the GFCI receptacle after being tripped.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 23 1 Figure 11. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the con v enience receptacles (Figure 11). Make sure to read the operation manual before attempting to connect a load to the generator .
P A GE 24 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — LO AD APPLICA TION/MAXIMUM AMPERA GE Single Phase Load Always be sure to check the nameplate on the gen.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 25 1 TLG-12SPX4 — SETUP Figure 12. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean.
P A GE 26 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — SETUP Refueling Procedure: 1. Level T anks – Make sure fuel cells are le v el with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 14).
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 27 1 Coolant (Antifreeze/Summer Coolant/W ater) KUBO T A recommends antifreez e/summer coolant f or use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted.
P A GE 28 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the ignition switch is in the ON position 2 .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 29 1 Start-up Procedure 1. Place engine throttle le ver (Figure 22) in the ST ART/IDLE position (low speed). 2. Inser t the ignition ke y into the ignition s witch. T ur n the key to the RUN position and check to see that the Oil Pressure light turns on (lights up).
P A GE 30 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — GENERA T OR ST AR T -UP PR OCEDURE (MANU AL) Figure 27. V oltage Adjust Contr ol Knob Figure 26. V oltmeter Figure 29. Main, GFCI, and Aux. Circuit Breakers (ON) 7.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 31 1 Normal Shutdown Procedure T o shutdown the generator use the f ollowing procedure: 1. Place both the main circuit breaker (Figure 31) to the OFF position. 2. Let the engine cool for 3-5 minutes with no load applied.
P A GE 32 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions , a clogged air cleaner will result. This can lead to a loss of power , excessiv e carbon buildup in the comb ustion chamber and high fuel consumption.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 33 1 TLG-12SPX4 — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y .
P A GE 34 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 32) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 35 1 Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched.
P A GE 36 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 34. Wheel Lug Nuts Tightening Sequence TLG-12SPX4 — TRAILER MAINTENANCE NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 37 1 TLG-12SPX4 — GENERA T OR WIRING DIA GRAM Figure 35. Generator Wiring Diagram.
P A GE 38 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG-12SPX4 — ENGINE WIRING DIA GRAM Figure 36. Engine Wiring Diagram.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 39 1 G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . t r a t s t o n s e o d e n i g n E ? l e u f o N . l e u f h s i n e l p e R ? m e t s y s l e u f e h t n i r i A .
P A GE 40 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g o l c r e t l i f l e u F .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 41 1 Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdo wn, use T ab le 17 shown belo w f or diagnosis of the generator .
P A GE 42 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — EXPLANA TION OF CODE IN REMARKS COLUMN When ordering a part that has more than one item number listed, check the remarks column for help in deter mining the proper par t to order .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 43 1 TLG - 12SPX4 — SUGGESTED SP ARE P AR TS P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE TLG-12SPX4 WHISPER W A TTGENRA T OR W/KUBO T A D902 DIESEL ENGINE 1 T O 3 UNITS Qty .
P A GE 44 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — GENERA T OR ASSY . GENERA T OR ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 45 1 TLG - 12SPX4 — GENERA T OR ASSY . GENERA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 D4110000203 ROT O R ASSY 1 1- 1 0601820037 RECTIFIER ....................
P A GE 46 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 47 1 TLG - 12SPX4 — CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY . NO . P AR T NO .
P A GE 48 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 49 1 TLG - 12SPX4 — CONTR OL P ANEL ASSY . CONTR OL P ANEL ASSY . NO . P AR T NO .
P A GE 50 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE & RADIA T OR ASSY .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 51 1 TLG - 12SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0924200144 ENGINE, KUBO T A D902 1 1 A 1747297011 F A N B E L T .
P A GE 52 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) ENGINE & RADIA T OR ASSY . TLG - 12SPX4 — ENGINE AND RADIA T OR ASSY .
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 53 1 ENGINE & RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 42 0016906025 HEX HEAD BOL T 1 43 0016906016 HEX.
P A GE 54 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — B A TTER Y ASSY . BA TTER Y ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 55 1 TLG - 12SPX4 — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 56 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — MUFFLER ASSY . MUFFLER ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 57 1 TLG - 12SPX4 — MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0331000503 MUFFLER 1 2 0016908020 HEX HEAD BOL T 4 3 0016908020 HEX HEAD BOL T 2 4 B0333002303 EXHA UST PIPE 1 5 1526312371 GASKET .
P A GE 58 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — FUEL T ANK ASSY . FUEL T ANK ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 59 1 TLG - 12SPX4 — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0363000103 FUEL T ANK 1 1- 1 A9924800024 CAP & FIL TER, FUEL T ANK 1 2 E2924300214 SENDER, FUEL GA UGE .
P A GE 60 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 61 1 TLG - 12SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0413001302 BASE 1 1A B0493000703 LINING 1 2 B0414300103 SPLASHER P ANEL 1 2A B0497000004 LINING .
P A GE 62 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) ENCLOSURE ASSY . TLG - 12SPX4 — ENCLOSURE ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 63 1 ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 34 0021806016 MACHINE SCREW 4 34 A 0030006000 H E X N U T 4 35.
P A GE 64 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — R UBBER SEALS ASSY . R UBBER SEALS ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 65 1 TLG - 12SPX4 — R UBBER SEALS ASSY . R UBBER SEALS ASSY . NO . P AR T NO .
P A GE 66 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — NAME PLA TE ASSY . NAME PLA TE ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 67 1 TLG - 12SPX4 — NAME PLA TE ASSY . NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1- 1 7440611013 DECAL : OPERA TING PR OCEDURE ........................... 1 .
P A GE 68 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TLG - 12SPX4 — NAME PLA TE ASSY . NAME PLA TE ASSY ..
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 69 1 TLG - 12SPX4 — NAME PLA TE ASSY . NAME PLA TE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 7- 7 B0560100004 STRIPE ...................................................
P A GE 70 — TLG-12SPX4— OPERA TION AND P ARTS MANU AL — REV . #1 (12/17/09) TERMS AND CONDITIONS OF SALE — P AR TS P A YMEN T TERMS T erms of payment for part s are net 30 days. FREIGHT P OLICY All parts orders will be shipped collect or prepaid with the c harges ad ded to the invoice.
TLG-12SPX4— OPERATION AND PARTS MANUAL — REV. #1 (12/17/09) — PAGE 71 1 NO TE P A GE.
P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC. MQ P ower and the MQ P ower logo are registered trademarks of Multiquip Inc.
Een belangrijk punt na aankoop van elk apparaat Multiquip TLG-12SPX4 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Multiquip TLG-12SPX4 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Multiquip TLG-12SPX4 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Multiquip TLG-12SPX4 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Multiquip TLG-12SPX4 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Multiquip TLG-12SPX4 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Multiquip TLG-12SPX4 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Multiquip TLG-12SPX4 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
