Gebruiksaanwijzing /service van het product 150/400 van de fabrikant Raymarine
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T ype 150/ 400 Autopil ot System Installation Guide Docum ent number: 81173-3 Date: Ju ne 2001 81173_3.book Page i Th ursday, June 7, 2 001 11:51 AM.
ii T ype 150/400 A utopilot System: In stallat ion Guide Autohelm, HSB (Hi gh Speed B us), Sai lPilot, S eaT a lk and Sp ortPilo t are registered trademarks of Raymarine Ltd.
Preface iii Content s About this hand book ........ ...... ...... ...... ........ ...... ...... ......... ..... v Import ant Informa tion ........ ...... ...... ........ ...... ...... ...... ......... .vi Warranty .. ....... ....... ........ .........
iv T ype 150/400 A utopilot System: In stallat ion Guide Attaching the sensor to the tiller arm .. .................................... 24 Checking alignm ent ................................................................ 25 Connecting to the course computer .
Preface v About this hand book W elcome to the installation gu ide for the Raymarine T ype 150/ 400 autopilot s ystem. Thi s autopilo t system will steer your boat to a heading automatica lly , accurately and reliably .
vi T ype 150/400 Autopilot Sy stem: Inst allat ion Guide Important Information War ra n ty T o register your new product, please take a few minutes to fill out the warranty card. It is import ant that you return the card to the factory to receive full warranty benefits.
Preface vii Y our Raymarine autopi lot will add a new dimension t o your boating en joy ment. How eve r , it is the s ki pper ’ s res ponsibili ty to ensu re the safety of the vess el at all t imes by fo llowin g these basic rul es: • Ensure that someone is present a t the helm A T ALL TIMES , to take manual control in an emer gency .
viii T ype 150/400 Autopilot S ystem: Inst allat ion Guide Key components Other equipment T ypical drive units Options External GyroPlus yaw sensor Active compass Rotary drive Hydraulic pump Linear dr.
Step 1: Check the Installation Kit 1 Step 1 Step 1: Check the I nstallation Kit The first step is to get ready for installat ion by: • reading through al l installation steps • obtaining the neces.
2 T ype 150/400 Autopilot System: Install ation Gu ide Step 1 *Note: The Raymarin e GyroPlus yaw sens or measu res the boat’s yaw (its rate of turn ). T h e autop ilot syste m uses this informati on to enhance course keeping in adver se weathe r and sailin g conditi ons (such as sailing downwind in follow ing seas).
Step 1: Check the Installation Kit 3 Step 1 Raymarine produces tw o alternative types of ru dder sensor: • the rota ry rudder posit ion sensor is suitabl e for all steering systems ( apart from ‘ .
4 T ype 150/400 Autopilot System: Install ation Gu ide Step 1 • handheld remotes (the ST600R full-function r e mote control or the SeaT alk handheld remote control) • pushpit or mast head wind vanes (for sail b oats without a suitabl e wind instrument) • an external alarm (through an E85001 interface) 1.
Step 1: Check the Installation Kit 5 Step 1 T ype 150/400 Autopilot System Installation Guide Worldwide Distributors ! D5377-1 Course computer Course computer components Core pack – parts supplied F.
6 T ype 150/400 Autopilot System: Install ation Gu ide Step 2 Step 2: Check Locations 2.1 Ident ify su itable locations After reading the fo llowing EMC ins tallation gui delines (see pa ge 7 ), identify suitable locati ons for each part of the system.
Step 2: Check Locations 7 Step 2 Rotary rudder po sition sensor location: • suitable base alongs ide the rudder stock and tiller arm. • so the ball-joints at each end of the connecting rod are lev.
8 T ype 150/400 Autopilot System: Install ation Gu ide Step 2 For optimum EMC performance, we recommend that wherever possi ble : • Raymarine equipment and cables connected to it are: • At least 3 ft (1 m) fro m any equipment transmi tting or cables carrying radio signals e.
Step 3: Install the Course Computer 9 Step 3 Step 3: Install the Course Compute r Installing the course computer involves these ta sks: Course computer - main parts 3.1 Selec t the loc ation page 10 3.2 Secure t he cou rse comput er page 12 3.3 Remove the connect or cover page 12 3.
10 T ype 150/400 Autopilot System : Install ation Gu ide Step 3 3.1 Selec t t he lo catio n Suit able l oca ti on s The course computer is designed to be mo unted on a vertical and flat bulkhea d below decks .
Step 3: Install the Course Computer 11 Step 3 Unsuitable locations WARNI NG: The course computer is NOT desig ned to be m ounted i n engine compartments.
12 T ype 150/400 Autopilot System : Install ation Gu ide Step 3 3.2 Secu re the cou rse co mput er Follow these steps to secure the course computer: 1. Hold the course computer in place against the mounting location so you can mark the centre of the keyhol e slots: • these marks should b e level and 288 mm (1 1.
Step 3: Install the Course Computer 13 Step 3 Replacin g the con nector co ver To re p l a c e t he connector cover: • fit the cover • lock the cover: • turn the catch so the slot is verti cal .
14 T ype 150/400 Autopilot System : Install ation Gu ide Step 3 Connecting cables to the terminals P owe r and Mot or termi nals • The POWER and MO T OR termi nals on T ype 150/150G course computers accept stranded cable up to 4mm 2 (12 A WG).
Step 3: Install the Course Computer 15 Step 3 3.4 Attach the power ca bles WARNING: Electrical s afety Make sur e the pow er su pply i s sw itched off befo re you make an y electrical connection s. Follow these steps t o provide power to the cours e computer: 1.
16 T ype 150/400 Autopilot System : Install ation Gu ide Step 3 * T h ese speci fications apply t o the cablin g for CR pump solenoids . P o wer t he CR pum p mo tor separately , as specified in the CR pump in stallation guide .
Step 4: Install the Compass 17 Step 4 Step 4: Install the Compass This section provi des installati on instructions f or the standard Raym ari ne f l uxgate compass (supplied in the core pack).
18 T ype 150/400 Autopilot System : Install ation Gu ide Step 4 4.1 Selec t t he lo catio n The compass is primaril y designed for mounti ng below deck on a bulkhead.
Step 4: Install the Compass 19 Step 4 Findi ng the most su itable locatio n T o identify the best compass location on your bo at, start at the pitch and roll center then move t he compass up and/or aft unti l you find a location w ith minim al magn etic dist urbance.
20 T ype 150/400 Autopilot System : Install ation Gu ide Step 4 4.2 Mount t he compass Fluxgat e compa ss - orienta tion CAUTION: Y ou must mount the fluxgate compass vertically , with the cables exiting at t he base. 1. Hold the compass against the mounting location.
Step 4: Install the Compass 21 Step 4 4.4 Conn ectin g Sea T al k or N MEA c ompas ses Y ou can connect SeaT alk or NMEA compasses to the course computer , ei ther to replace the fluxgate compass or provide supplementary compass signals.
22 T ype 150/400 Autopilot System : Install ation Gu ide Step 5 Step 5: Install the Rudder P osition Sensor Note: Your aut opilot syst em must includ e either a rotary or linear rudder position sensor, otherwise it will not function. Refer to the followi ng insta llation instruc tions to fi t either a ro tary or linear rudder po sition sensor : 5.
Step 5: Install the Rudder P osition Sensor 23 Step 5 Ensuring correct alignment CAUTION: T a ke care to ensure corr ect rudder sens or alignment. If the sensor is not correctly aligned, the autopilot system wil l not perform accurately .
24 T ype 150/400 Autopilot System : Install ation Gu ide Step 5 Horizo ntal align ment When viewed from above (as shown in th e previous illu stration): • the sensor arm must be between 75 mm (3 in).
Step 5: Install the Rudder P osition Sensor 25 Step 5 3. Dril l pilot holes using a 3 mm ( 1 / 8 in) drill bit. 4. Attach th e tiller pin t o the tiller arm using t he two self- tapping screws supplied (No 8 x 3 / 4 inch, counters unk) or suita ble bolts, nuts and lock washers.
26 T ype 150/400 Autopilot System : Install ation Gu ide Step 5 5.2 Linear rudder posi tion se nsor - in stallation Introduction The linea r rudd er position sensor (part number: M81 188) is designed for ‘ bullhorn ’ style hydraulic outboard steering s ystems.
Step 5: Install the Rudder P osition Sensor 27 Step 5 10. T ighten the hos e clamps around the bullhorn ram and t he rudder sensor ’ s barrel. 1 1. T ighten the starboard bullhorn bolt to se cure the U-bracket. 12. Fit and tighten the supplied nut and washer to secure the threaded rod end of the sensor ’ s shaft to the U-bracket.
28 T ype 150/400 Autopilot System : Install ation Gu ide Step 6 Step 6: Install the Drive Unit Raymarine produces a wide range of drive units to suit dif ferent types of ste erin g syst ems: • The rota ry d ri ve is designed for steering systems that can be driven from the helm po sition through a chai n and sprockets.
Step 7: In stall th e Contro l Unit 29 Step 7 Step 7: Install the Contr ol Unit Raymarine produce a range of control units to suit di fferent boats and user requirements. The ST6001+ and ST70 01+ control units have been designed specifically to provide access to all advanced functions on the T ype 150, 150G , 400 and 400G course computes.
30 T ype 150/400 Autopilot System : Install ation Gu ide Step 8 Step 8: Clamp the Ca bles When you have connected al l autopilot system comp onents to the course computer , we recommend that you use the supplied cable clamp to relieve any strain on the cable connections.
Step 9: Integrate the System 31 Step 9 Step 9: Integr ate the System This section expl ains how to connect the autopilot to other equipment and integrate the system: Note: Before connecting other equipment, read the EMC installation guidelines (see page 7).
32 T ype 150/400 Autopilot System : Install ation Gu ide Step 9 9.1 Connect ing Se aT alk equipmen t Y ou can use SeaT alk to connect the autopilot sys tem to: • additiona l SeaT alk control units :.
Step 9: Integrate the System 33 Step 9 Iso lated c ontr ol unit, singl e pow er supply If you have t wo control uni ts, we recommend th at you connect one t o each SeaT alk termin al.
34 T ype 150/400 Autopilot System : Install ation Gu ide Step 9 Separ ate cour se computer and instru ment pow er Another option i s to provide separate power suppl ies to the course computer and SeaT a lk system so you can have in dependent , switched instru ment and pilot syste ms.
Step 9: Integrate the System 35 Step 9 D5394-3 Lower Helm Connect NMEA + to Orange NMEA - to Yellow Distribution Panel SeaTalk B SeaTalk B SeaTalk B SeaTalk B SeaTalk A HSB (High Speed Bus) Control un.
36 T ype 150/400 Autopilot System : Install ation Gu ide Step 9 9.2 Connecting NME A equipment If you have equipment on yo ur boat that trans mits NMEA 0183 data (e.
Step 9: Integrate the System 37 Step 9 RMB cross track err or , bear ing to waypoint, distan ce to waypoint, wayp oint number RMC course ov er ground (C OG), spee d over grou nd (SOG ), la titu de/ lo.
38 T ype 150/400 Autopilot System : Install ation Gu ide Step 9 Connect: • the NMEA outputs fr om the equipment (such as navigat ors, wind or speed instruments to the NMEA inputs on the course compu.
Step 9: Integrate the System 39 Step 9 D5395-1 Control unit (rear) NMEA wind instrument NMEA speed instrument SeaTalk SeaTalk Type 150/400 course computer terminals GPS Loran Decca Control unit (rear).
40 T ype 150/400 Autopilot System : Install ation Gu ide Step 9 9.3 Connecting opti onal comp onents GyroPlus yaw sensor The T ype 150 and T ype 400 course computers do not cont ain a built-in Gyr oPl.
Step 9: Integrate the System 41 Step 9 Off switch The course computer has inputs so you can fit an off switch i f required. By closi ng a circuit, this switch wil l turn off the course computer pow er supply . Connect a suitable off switch to the OFF SWIT CH inputs on the course computer .
42 T ype 150/400 Autopilot System : Install ation Gu ide Step 9 Selec ting cl utch vol tage (T ype 40 0/400 G) Note: All Raymarine 12 V and 24 V drive units wit h a clutch have a 12 V clutch so you do N OT need to re-position t he clutch fuse.
Maintenance 43 Maintenance All Raymarine products are des igned to provide many years of trouble-free o peration. W e also put them t hrough comprehensive testing and q uality assurance procedures before shippi ng.
44 T ype 150/400 Autopilot System : Install ation Gu ide EMC, servicing and safety guidelines • Raymarine equipment sh ould be serviced only by authorized Raymarine service technicians. T hey will ensure that service procedures and replacement parts used will not affect performance.
Specif icatio ns 45 Specifica tions Course computer spec ifications Nom ina l su pp ly vo lta ge : T ype 150/ 150G T ype 400/ 400G 12 V DC (fuse p rotec ted at 30 A) 12 V or 24 V DC (fuse protecte d a.
46 T ype 150/400 Autopilot System : Install ation Gu ide Contr ol unit functionality Driv e clu tch outp ut: T ype 150/150G T ype 400/400G 4 A at 12 V (fuse protected at 4 A ) 4 A at 12/24 V selectable (fuse pro tected at 4 A) Drive solenoid return input 5 A at supply voltage SeaT alk output 5 A at 12 V (fuse protected at 5 A) NMEA 0183 v2.
Glossary 47 Glossary Te r m M e a n i n g ° deg rees AA m p s AST (Advance d Steeri ng Te c h n o l o g y ) AST (A dv ance d Stee ring T echnolog y) is Ra ymar ine ’ s unique adv anc ed stee ring alg orithm.
48 T ype 150/400 Autopilot System : Install ation Gu ide oz ounce (1 oz = 0 .028 kg) SeaT alk SeaT alk is Raymarine ’ s pr oprieta ry com municati on system .
Index 49 A Autopilot sy stem Core pack p arts 4 Key comp onents 1 – 3 Optional c ompone nts 3 C Cabl e clamp in st all at ion 30 Cabling Compass 20 Cours e comp ute r po w er su p ply 15 General gui.
50 T ype 150/400 Autopilot System : Install ation Gu ide F Fast he ading (HDM) ou tput 37 Fault-finding 43 Fluxgat e comp ass, See Compa ss Fuses Course co mputer 14 , 43 Course co mputer po wer 16 G .
Index 51 Dime nsions 26 Mount ing 26 Rotary insta llation 22 – 25 Alignment 23 Cabling 25 Description 22 Dime nsions 22 Location 7 , 24 Mount ing 24 Rudder reference, See Ru dder positio n sens or S.
52 T ype 150/400 Autopilot System : Install ation Gu ide 81173_3.book Page 52 Thursday, June 7, 2001 11:51 AM.
Aft Cable position Drill 3 mm (1/8 in) diameter hole (3 positions) D3440-2 Rudder positioned amidships Rudder position sensor template Maximum permitted travel: +/- 60 ˚ 81173_3.
81173_3.book Page 54 Thursday, June 7, 2001 11:51 AM.
Docume nt number: 8406 4-8 Apri l 2001 Limited Warr a nty Certifi cate Raymarine warrants each new Light Marine/De aler Distr ibutor Produ ct to be of good materia ls and workmanship, and will re pair.
Factory Service Centers United States of Ameri ca UK, Europe , Middle East, Far E ast Raymari ne Inc 22 Cotton Road, Unit D Nashu a, NH 03063- 4219, USA Raym ari ne Lt d Anch orag e P ark, P orts mouth PO3 5TD, England T elep hone: +1 603 88 1 52 00 Fax: +1 603 864 475 6 www .
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