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RCA L Version 1.0 RCA L Ow ner’s Manual.
RCA L Version 2.0 2 1 2 3 3 4 5 6 (7) Safe ty 8 7 Components.
RCA L Version 2.0 3 The M&I Re-Coil-A w ay door contains the follow ing parts: (1) Header Asse mbly Contains the curtain, ope rator (2) Door Curtain SBR, EPDM (3) Side Frame s Painted st eel (4) P.
RCA L Version 2.0 4 1 Manufacturer and gene ral information .......... ............... .............. .............. .............. ...... 6 1.1 Manuf acturer..... .............. .............. .............. .............. .............. ............
RCA L Version 2.0 5 6.0 Ser v ice & Repa ir............ .............. .............. .............. .............. .............. .............. ............. 25 6.1 Custo mer Service ......... .............. .............. .............. .......
RCA L Version 2.0 6 1 Manufact urer and general in formation 2003 AL BANY DOOR SYSTEMS This operational manual is part of the Re-Coil-Away door . 1.1 Manufacturer Manufacturer of this rapid roll door is: ALBANY DOOR SYSTEMS 975-A OLD NORCROSS ROAD LAWRENCEVILLE , GA 30045 PH: 1-877-925-2 468 FAX: 770-338-503 4 Internet: ww w .
RCA L Version 2.0 7 2 Product desc ription 2.1 Function and design of this door The m odel Re-Coil-Away is a vertically opening door. 2.1.1 Principle The d oor assemb ly consists of lef t and right side frames a nd a hea der assemb ly. The head er assembly cont ains the curtain and the drive system already attache d.
RCA L Version 2.0 8 Product Descripti on 2.2.1 A ddition al Safety syst ems Dependin g on the kind o f app lication it may be u seful to have additiona l sensors as saf ety feat ures. This is e specially true for a door with a high volume o f hum an traff ic or with low sized doors with a height under 10 f eet (3m ).
RCA L Version 2.0 9 2.5 Warranty Information 2.5.1 Limited Warra nty All door systems m anufa ctured by A lbany Door System s are warranted from the dat e of purchase against defects in materials and workmanship as f ollows: (i) door system s in general.
RCA L Version 2.0 10 2.5.2 RE-COIL-AW AY SBR Curtain Limited Warran ty LIFET IME WA RRA NTY ON SB R Curta in materia l. A lbany Door Systems warrants to the o riginal owner of the d oor that th e door.
RCA L Version 2.0 11 3 Safety adv ice 3.1 A re a of application. The M&I Re-Coil-Away is used for the closing of doo r openings pref erably in industrial buildings that are highly used area o f auto mobiles or he avy equipme nt.
RCA L Version 2.0 12 3.3 Safety sy mbols explanation The f ollowing safety symbols are used in the enclosed o peration ma nual. Th ese symbols should a dvise the reader of the im portant text the y should read close ly. These symbols point to existing danger for lif e and he alth of persons or the machine, material o r the environmen t.
RCA L Version 2.0 13 • In power loss condition the electrical drive for th e door curtain can be un locked using the disen gagement chain s and then the curtain h and chain ed upwards. W hen th e disengage lever has be en engaged th e control system h as been d isable.
RCA L Version 2.0 14 4 Storage and transport 4.1 Storage The p artly pre-assembled d oor is delivered in a crat e. An und amaged crate makes it po ssible to store th e door externally fo r some days. The crate mus t be stored on even ground. The crate mus t not be removed before the start of installa tion.
RCA L Version 2.0 15 5 Installat ion 5.1 Inspection of the shipm ent The M&I Re-Coil-Away door is m ostly pre-assembled before leaving the facto ry. The side frame s together with the t op roll are atta ched to a pallet at the time of leaving the fa ctory.
RCA L Version 2.0 16 5.3 Starting the install 5.3.1 Setting up the side fames NOTE: Som e wall surfaces a re not ideal and m ay require shimming to kee p the side frame s square to each other. T his will help eliminate photocell m isalignment proble ms and curta in binding issues.
RCA L Version 2.0 17 5.4 Preparing the header assembly for lifting Loosen and remo ve the lower idler barrel bolt (f igure 5) and m ove the idler barrel out o f the way (figure 6) b efore lifting the header asse mbly. 5.4.1 Lifting loca tions There are eyebolts f or lifting the heade r assembly into place , located on the header plat es.
RCA L Version 2.0 18 5.4.2 Lifting w ith a fork lift W ARNING: You must no t ever lift using the bottom beam o r the idler barrel be tween the forks an d the he ader assemb ly, damage can occur. You can pla ce the f orks of th e forklift up under th e top roll (figure 9 ).
RCA L Version 2.0 19 5.5 Installing the Header W h ile lifting the Hea der, align the ho les on the installed side f rames with the holes in th e heade r assembly.
RCA L Version 2.0 20 5.6 Driv e Chain Tension Figure 11 is a f inished he ader assemb ly that has bee n installed. A lso note the idler barrel has bee n bolted b ack into place back. Chain ten sion should b e checked a fter the door is cycled a f ew times.
RCA L Version 2.0 21 5.7 Counter Balance Springs 5.7.1 Pre-charging Springs The sp rings must be p re-charged with the door curtain in the up position. T his pre charge amo unt is listed on the spring bracket, this should be should be stampe d with numbe rs for example 3 S and 4 T.
RCA L Version 2.0 22 5.8 Closing the side frames Open th e side f rame covers as shown in f igure 16. Bring the curtain down so it travels behind the idler barrel and down into the guide s of the side fram e.
RCA L Version 2.0 23 5.8 Hand Chain Operator The o perator is equippe d with an emergency cha in hoist and floor-level disconne ct mechan ism to ope rate the do or manua lly, if necessary. To m anually operate the door: Pull the d isconnect cha in downwards to the “disen gaged” position (See f igure 14a).
RCA L Version 2.0 24 5.9 A djustment of limit sw itches 1) Remove the cover of the electrical enclosure . 2) Manually raise the door to a nearly open positio n. 3) Depress the travelling cam retaining bracke t and rotate the Open cam (figure 1 8). Note: turnin g the cam towa rds the cent er of the sh aft increases th e door travel.
RCA L Version 2.0 25 6.0 Service & Repair 6.1 Customer Serv ice In case o f door m aintenan ce, malf unctions or rep air work, please contact the supplie r or the manuf acturer. Address of Custome r Services Department A LBA NY DOOR SYST EMS 975-A Old Norcross Road Law renc ev ille, GA 30045 PH 877-9 25-246 8 Fax 770 -338-5 034 6.
RCA L Version 2.0 26 6.3 Cleaning 6.3.1 Clean ing and maintenanc e of the door curta in Do not ever use any petroleum-based products on the curtain. Clean curtain w ith a c itrus based cle aner only .
RCA L Version 2.0 27 6.3.2 Clean ing and maintenanc e of the door curta in Dust may be removed with a cloth. Ha rder dirt may be rem oved with water. Dirt, grease, or oil on me tal may be rem oved with a citrus cleaner.
RCA L Version 2.0 28 6.4.2 Operat or T roubleshooting Service & Repa ir.
RCA L Version 2.0 29 Service & Repa ir.
RCA L Version 2.0 30 6.5 Repairs & Remov als 6.5.1 Removal and Re-insta llation of curtain in guides 1. Utilizing a 3/8” wrench, unbolt t he hinged f ront guide plat es of b oth the lef t and right guides. Swing the f ront guide plat es open a nd place th em to the side.
RCA L Version 2.0 31 6. Mix the adhesive as p er the man ufactu rer's instructions and apply a liberal coatin g to the nylon cord f abric and the rough surface s of th e inlay rubber segmen ts. Allow pieces to dry to the to uch (about 1 5 to 20 m inutes) and apply a second coating.
RCA L Version 2.0 32 6.5.4 Replacing t he operator brak e band Service & Repa ir.
RCA L Version 2.0 33 6.5.5 A djusting the operator brake ba nd Service & Repa ir.
RCA L Version 2.0 34 6.6 Maintenance Schedule Due to th e unique design f eatures o f your new "RE-COIL-A WA Y ", the ne ed for co ntinual mainten ance norm ally associated with conventiona l door systems (i.e.: guide rollers, hinges, door track, e tc.
RCA L Version 2.0 35 6.6.1 Gearbox The gea r construction is m aintenance -free and has lifetim e lubrication. (The outp ut shaf t should b e kept rust f ree.
RCA L Version 2.0 36 RCA L Architectural Up to & in cluding 12’x 12’.
RCA L Version 2.0 37 RCA L Architectural Over 12’x 12’.
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