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© 2013 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 72464 5/2014 V er . 6 HYDRAULIC POWER UNIT USER MANUAL Safety , Operation and Maintenance.
2 ► HP TWIN8 User Manual.
HP TWIN8 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer .
4 ► HP TWIN8 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
HP TWIN8 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.
6 ► HP TWIN8 User Manual • W arning: Hydraulic uid under pressure could cause skin injection injury . If you are injured by hydraulic uid, get medical attention immediately . • Be observant of the hydraulic hoses lying about the work area, they can be a tripping hazard.
HP TWIN8 User Manual ◄ 7 DASH, TWIN8, DECAL P/N-205043 LOGO, TWIN8 DECAL P/N-205044 ST ANLEY , FUEL T ANK DECAL P/N-205048 LOGO, TWIN8, FUEL T ANK DECAL P/N-205045 ST ANLEY , HYD T ANK, DECAL P/N-20.
8 ► HP TWIN8 User Manual The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools.
HP TWIN8 User Manual ◄ 9 Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utilit.
10 ► HP TWIN8 User Manual Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min.
HP TWIN8 User Manual ◄ 1 1 • Chevron AW -MV -32 • Exxon “Univis” J-26 • Mobil D.T .E. 13 • Gulf “Harmony” AW -HVI-150-32 • Shell “T ellus” T -32 • T exaco “Rando” HD-AZ • Union “Unax” AW -WR-32 • T erresolve EnviroLogic 132 4.
12 ► HP TWIN8 User Manual COUPLERS (HOSE CONNECTIONS) Facing the control panel, the top (2) male couplers are the PRESSURE FLUID OUT ttings. The bottom (2) female quick disconnect couplers are the RETURN FLUID IN. Their are two independent circuits, one on the left and one on the right, each controlled by the adjacent lever .
HP TWIN8 User Manual ◄ 13 BA TTER Y MAINTENANCE • If the power unit is not in use for two or more months, check the battery once a month and charge if the bat- tery voltage is below 12.5V . Charge at 1.3A for 5-10 hours. • If the battery voltage is below 12.
14 ► HP TWIN8 User Manual Hours Daily 5 25 50 75 100 125 150 175 200 Foam Air Pre-Cleaner C I I R III R Paper Air Filter C R R Inline Fuel Filter R Spark Plugs (Gap-0.
HP TWIN8 User Manual ◄ 15 FUEL FIL TER, FUEL LINE FROM T ANK T O FIL TER “GG” CONNECTION See Page 27 FUEL LINE FROM T ANK TO FUEL PUMP FUEL V APOR LINE FROM CARBON CANISTER TO ENGINE (CONNECTION.
16 ► HP TWIN8 User Manual GENERAL T ests and adjustments should be performed periodically to ensure the power unit is operating at maximum efciency . Use a calibrated ow and pressure tester . This tester can be used to isolate problems in both the engine and hydraulic system prior to any power unit disassembly .
HP TWIN8 User Manual ◄ 17 Problem Cause Solution Engine will not start Battery not connected. Attach battery cables, check wires. Weak battery . T est battery , charge or replace. No fuel. Add fuel. Fuel lter plugged. Replace fuel lter . Defective spark plugs.
18 ► HP TWIN8 User Manual Engine: ............................................................................................................. 27 hp OHV , Briggs & Stratton Engine Output Capacity (Dual 5 or Dual 8 Circuits) ....................
HP TWIN8 User Manual ◄ 19 MODEL ENGINE HYDRAULIC OIL FIL TER OIL FIL TER AIR FIL TER FUEL FIL TER HP28B02 18384 205053 205057 40408 FIL TERS Coupler Male, Parker SAE....................................................................................
20 ► HP TWIN8 User Manual 5 2 3 4 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 29 30 31 1 3 10 10 10 10 10 10 10 26 10 10 10 3 3 16 7 BB CONNECTION see pg 27 A A CONNECTION see pg 27 Ite.
HP TWIN8 User Manual ◄ 21 ITEM P/N QTY DESCRIPTION 1 12470 2 HHCS 10-24UNCX0.875 2 12787 4 FLANGE NUT 5/16-18 3 19534 6 HEX FLANGE BOL T 3/8-16 X 1 4 21713 2 VIBRA TION MOUNT 5 31765 1 PRESSURE SWIT.
22 ► HP TWIN8 User Manual 5 9 11 12 13 14 15 17 19 21 22 23 24 25 31 32 33 34 35 36 37 38 40 42 44 46 1 2 3 4 10 16 18 20 26 28 29 30 47 48 9 7 9 11 49 11 11 11 11 9 9 45 45 See pg-20 for mounting l.
HP TWIN8 User Manual ◄ 23 NOTE: CONTROL BLOCK ASSEMBL Y P/N-203051 (INCLUDES THE FOLLOWING) Item 1 thru 4, 10, 16, 18, 26, 28 thru 30. COUPLER SET 72396 (INCLUDES MALE AND FEMALE) ITEM P/N QTY DESCR.
24 ► HP TWIN8 User Manual D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SURFACE ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED): WEIGHT: LBS 4637.
HP TWIN8 User Manual ◄ 25 COOLER PUMP HYDRAULIC T ANK HYDRAULIC FIL TER ASSY CONTROL BLOCK TOOL CONNECTIONS HYDRAULIC FLOW.
26 ► HP TWIN8 User Manual 3 10 11 12 14 16 17 22 30 32 33 34 36 37 38 39 40 41 49 50 52 5 6 7 8 13 18 20 25 27 28 29 53 14 14 12 15 -10 SAE ttings attach to pump. Connects to lower tting on cooler , see JJ pg-22 CONTROL BLOCK ASSEMBL Y P/N-203051 (INCLUDES THE FOLLOWING) Item 5 thru 8, 13, 18, 20, 25, 27 thru 29, and 53.
HP TWIN8 User Manual ◄ 27 1 2 3 4 5 6 7 1 3 5 6 7 8 10 11 12 13 14 15 16 18 19 6 7 6 6 HYDRAULIC OIL FIL TER P/N- 40408 (NOT PICTURED) HYDRAULIC T ANK FUEL T ANK V APOR LINE CONNECTION “HH” T O .
Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA 503-659-5660 / Fax 503-652-1780 www .stanleyhydraulics.com.
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