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DS8100A Reference Manual.
Datalogic Automation Srl Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy DS8100A Reference Manual Ed.: 10/2012 © 2005 – 2012 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under U.S. and international la ws.
iii CONTENTS REFERENCES ............................................................................................................ vi Reference Documentation ...........................................................................................
iv 3.6 User Interface - Host................................................................................................... 34 4 CUSTOM CABLE ELECTRICAL CONNECTIONS ................................................... 35 4.1 Power Supply...........
v 10.3.1 ASR Network Configuration ...................................................................................... 108 10.3.2 Scanner Replacement Procedure ............................................................................. 108 11 TROUBLESHOOTING .
vi REFERENCES REFERENCE DOCUMENTATION The documentation related to the DS8100A management is listed below: PWR series power supply unit Installation Manuals SC6000 Controller Reference Manual .
vii COMPLIANCE ELECTRICAL SAFETY This product conforms to the applic able requirements cont ained in the European St andard for electrical safety EN-609 50 at the date of manufacture. WARNING This symbol refers to operations that must be performed by qualified personnel only.
viii Warning labels indicating exposure to laser light and the device classif ication are applied onto the body of the scanner ( Figure A): AVOID EXPOSURE LASER LIGHT IS EMI TTED FROM THIS APERTURE CAUTION-CLA SS 3B LASER LIG HT WH E N O P EN AVOID EXPOSURE TO BEAM Model No .
ix FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment.
x GENERAL VIEW DS8100A-XXX0 Figure A – DS8100 A Laser Beam Output Window Laser Safety Label Product Label Warning and Device Class Label 1 2 3 4 Connector Panel Display Service Access Cap 5 6 7 Moun.
xi Figure C – Display a nd Keypad Panel Programming Keyp ad Pow er On LED (Green) Phase On LED ( Yellow ) Encoder LED (Yellow ) 1 2 3 4 TX Data LED (Green) Network L ED (Red) LCD Display 5 6 7 Figur.
xii GUIDE TO INSTALLATION POINT-TO-POINT INSTA LLATION The following can be used as a checklist to verify all the necessary steps to complete installation of the DS8100A scanner. 1) Read all information in the section “Safety Regulations” at the beginning of this manual.
xiii MASTER/SLAVE LONWOR KS INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the DS8100A scanner in a Master/Slave Lonworks network. 1) Read all information in the section “Safety Regulations” at the beginning of this manual.
xiv 7) Send the configuration to the Master. 8) Perform the External Memory Backup procedure for system backup purposes (se e par. 10.2). For backward compatibility you can perform the ASR Network Configuration procedure f or system backup purposes (see par.
INTRODUCTION 1 1 1 INTRODUCTION 1.1 PRODUCT DESCRIPTION The DS8100A scanner is a barcode reader complete with decoder designed to provide an innovative and high performance solution in omnidirectional reading applications by combining the following advanced technologies with Datalogic solid experience in the material handling sector.
DS8100A REFERENCE MANUAL 2 1 Feature Benefit ACR™ Advanced Code Reconstruction technology allows the reading of low aspect ratio labels placed anywhere on a parcel and enhances the readability of poorly printed or damaged codes.
INTRODUCTION 3 1 Feature Benefit Energy Saving A software parameter group which allows management of the energy saving feature. In particular, it allows turning on/off the motor and laser of all network scanners according to the selected digital input, encoder, or communication channel.
DS8100A REFERENCE MANUAL 4 1 The aperture angle is symmetrical and the scan line perpendicular to the scanner is at 0° a s shown in the figure below. 0° +25° -25° Figure 1- Oscillating Mirror Reference Angle By configuring the oscillating speed up to the maximum value of 19 Hz, raster emulation can be performed for reading fast moving objects.
INTRODUCTION 5 1 1.6 KEYPAD AND DISPLAY The DS8100A keypad allows entering a menu for selection of one of the following fun ctions: Welcome: shows the current software release and operating mode; .
DS8100A REFERENCE MANUAL 6 1 To enter the Test Mode submenu and configure the scanner follow the given procedure: 1) Press and hold both the ▲ (up arrow) and ▼ (down arrow) keys for about 2 seconds to enter the Main menu.
INTRODUCTION 7 1 1.7 AUTO PACKTRACK™ CALIBR ATI ON FOR READING STATION USING SCANNER MENU 1.7.1 Auto PackTrack Conditions and Limits The Conditions and Limits for Auto PackTrack Calibra tion are sum.
DS8100A REFERENCE MANUAL 8 1 1.7.2 Auto PackTrack Parameter Descriptions Menu Branch Default Note PackTrack Automatic Packtrack Calibration procedure for the Reading Station Version 2 Select the version number of the PCT-8000 pack Cal Type XYZ XYZ calibration is forced.
INTRODUCTION 9 1 Z Offset (if necessary): for packs that are elevat ed above th e conveyor surface (for example on tilt trays), this parameter sets an offset for the height of a pack so that Z = 0 corresponds to the bottom of the pack.
DS8100A REFERENCE MANUAL 10 1 Figure 2 - PCT-8000 First Run After elaborating the passage of the parcel, the Master scanner again shows the status of each node (of each scanner of the cluster) and then the Continue or Stop screen. 6. Repeat steps 3 - 5 changing the PCT-8000 X position (i.
INTRODUCTION 11 1 7. At the last step in the sequence the display prompts to place a barcode lab el centered onto the physical X position (X Offset) on the conveyor. Press the ENT (enter) key to Continue. You have 2 minutes to read the code before the procedure ends automatically.
DS8100A REFERENCE MANUAL 12 1 1.8 ACCESSORIES The following accessories are available on request for DS8100A: Name Description Part Number Power Supplies PWR-120 J-box power unit 110/230 VAC 24 V 120 .
INTRODUCTION 13 1 Name Description Part Number Mirrors GFC-80 90° mirror 93A251020 GFC-800 90° mirror close distance 93A201103 * Connection Boxes CBX100 Compact Connection Box 93A301067 CBX500 Modul.
DS8100A REFERENCE MANUAL 14 2 2 INSTALLATION To install the system follow the given procedure: 1. Select the mounting location for DS8100A; 2. Mount the DS8100A scanner; 3. Position the scanner with respect to the barcode; 4. Proceed with system electrical connection; 5.
INSTALLATION 15 2 2.2 MECHANICAL MOUNTING 2.2.1 Mounting the Scanner DS8100A can be installed to operate in any position. There are 16 screw holes (M6 X 8) on the sides of the scanner for mounting. The d ia g r a m b e l ow c a n b e u se d fo r i n st a l la t i on ; re f e r t o par.
DS8100A REFERENCE MANUAL 16 2 192.3 [7.57] 275.1 [10.83] 254 [10.0 0] 2 8 ° 4 5 ° 67.5 [2.66] 50 [1.97] 4 6 . 7 [ 1 . 8 4 ] 50 [1.97] 4 5 ° mm inch 67.
INSTALLATION 17 2 The FBK-8100 is a fast bracket kit allowing quick and easy mounting of the scanner on the ST-163 bracket. It is particularly useful w hen performing a scanner a utomatic replacement (see par. 10.2), since the scanner can be simply substituted with a new one while maintaining its physical position within the network.
DS8100A REFERENCE MANUAL 18 2 2.3 POSITIONING THE SCANNER The DS8100A scanner is ab le to decode barcod e labels at a variety of angles, however significant angular di stor tion may degrade re ading performance . When mounting the DS8100 A take into consideratio n these three ideal label position angles : Pitch 0°, Skew 0° to 45° and Tilt 0 ° .
CBX ELECTRICAL CONNECTIONS 19 3 3 CBX ELECTRICAL CONNECTIONS Each scanner model has the following connectors: Scanner Model Connectors Standard 26-pin male serial interface and I/O connector 17-pin ma.
DS8100A REFERENCE MANUAL 20 3 The table below gives the pinout of the CB X100/500 terminal block connectors. Use this pinout when the DS8100A reader is connected by means of the CBX100/500: CBX100/500.
CBX ELECTRICAL CONNECTIONS 21 3 NOTE To avoid electromagnetic interference when the scanner is connected to a CBX connection box, verify the jumper positions in the CBX as indicated in its Installation Manual.
DS8100A REFERENCE MANUAL 22 3 3.2.1 RS232 Interface The main serial interface is used in this case for point- to-point connections; it handles communication with the host computer and allows both transmission of code data and configuring the scanner. This is the default setting.
CBX ELECTRICAL CONNECTIONS 23 3 3.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 394 0 ft) than those acceptable for RS232 communications or in electrically noisy environments.
DS8100A REFERENCE MANUAL 24 3 3.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using the more efficient Lonworks network for Master/Slave or Multiplexer layouts. The RS485 half-duplex (3 wires + shield) interface is used for p olled communication protocols.
CBX ELECTRICAL CONNECTIONS 25 3 #1 #0 (up to 31) Scanner Scanner Scanner Slave Slave Slave Main Interf ace RS232/RS485 HOST Multidrop GND Shield Multid rop - Multid rop + 1200 m Max Length Multidrop C.
DS8100A REFERENCE MANUAL 26 3 3.3 AUXILIARY RS232 INTERFACE The auxiliary serial interface is used exclusiv ely for RS232 point-to-point connections. It is principally used for scanner configuration from a laptop PC but is also available for LOCAL ECHO to a monitoring PC or for Pass through lay outs.
CBX ELECTRICAL CONNECTIONS 27 3 3.4 INPUTS There are four optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger/PS), Input 2 (Encoder), Input 3 and 4 generic inputs.
DS8100A REFERENCE MANUAL 28 3 The driving logic of the input signals may be powered, for convenience, with the voltage supply at the CBX terminal block spring clamps (V+) and (V-). In this case, however, the device is no longer electrically iso lated.
CBX ELECTRICAL CONNECTIONS 29 3 INPUT 2 (ENCODER) CONNEC TIONS USING DS8100A POWER (r e d ) (wh i te ) O E K -1 En co d e r (P N P ) (b l ac k ) Figure 28 - OEK-1 Encoder PNP Us ing DS8100A Power P ow.
DS8100A REFERENCE MANUAL 30 3 NOTE Terminal pins I34B are common to both inputs 3 and 4 and therefore these inputs cannot be driven by opposite polarity de vices.
CBX ELECTRICAL CONNECTIONS 31 3 3.4.1 Code Verifier If the DS8100A is used as a Code Verifier, the verifier code can be configured in software through the Genius™ configuration program. However it is also possible to u se one of the inputs to trigger when the scanner should store a code read as the verifier code.
DS8100A REFERENCE MANUAL 32 3 The function of each output can be defined by the user (No Read, Right, Wrong, etc.). Refer to the Genius™ Help On Line. The output signals are fully programmabl e being determined by the configured Activation/Deactivation events, Deactivation Timeout or a combination of the two.
CBX ELECTRICAL CONNECTIONS 33 3 OUTPUT 1 and 2 CONNECTIONS USIN G EXTERNAL POWER Ou t pu t D e vi ce P owe r Refe renc e O utput S ig n a l Out p u t D evi ce Figure 38 - Open Em itter Output Using Ex.
DS8100A REFERENCE MANUAL 34 3 OUTPUT 3 CONNECTIONS USING EXTERNAL POWER (CBX500 Only) Output Signal External Device Power or Ground Re ferenc e Figure 42 - Oupu t 3 Using External Pow er The command signals are filtered and generate a delay of about 50 µs for Output 1 and 2 and 1 ms for Output 3.
CUSTOM CABLE ELECTRICAL CONNE CTIONS 35 4 4 CUSTOM CABLE ELECTRICAL CONNECTIONS Each scanner model has the following connectors: Scanner Model Connectors Standard 26-pin male serial interface and I/O .
DS8100A REFERENCE MANUAL 36 4 The details of the connector pins are indicated in the following table: 10 19 1 18 9 26 Figure 43 - 26-pin Conne ctor DS8100A 26-pin D-sub Co nnector Pinout Pin Name Func.
CUSTOM CABLE ELECTRICAL CONNE CTIONS 37 4 4.1 POWER SUPPLY The supply voltage for correct operation of the scanner must be between 20 and 30 Vdc. The max. power consumption is 30 W including startup current. Several accessory power supplies are available to power the DS8100A(s) and reading station components.
DS8100A REFERENCE MANUAL 38 4 4.2.1 RS232 Interface The main serial interface is used for communication with the Host computer and allows both transmission of code data and configuring t he scanner. Th e overall maximum cable length should not exceed 15 m (50 ft).
CUSTOM CABLE ELECTRICAL CONNE CTIONS 39 4 4.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point conne ctions over longer distances than th ose acceptable for RS232 communications or in electrically noi sy environments.
DS8100A REFERENCE MANUAL 40 4 4.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using the more efficient Lonworks network for Master/Slave or Multiplexer layouts. The RS485 half-duplex (3 wires + shield) interface can be used for polled communication protocols.
CUSTOM CABLE ELECTRICAL CONNE CTIONS 41 4 Figure 50 – DS8100 A Multidrop Connection to a Mul tiplexer.
DS8100A REFERENCE MANUAL 42 4 4.3 AUXILIARY INTERFACE The auxiliary serial interface is used exclusiv ely for RS232 point-to-point connections. It is principally used for scanner configuration from a laptop PC but is also available for LOCAL ECHO to a monitoring PC or for Pass through lay outs.
CUSTOM CABLE ELECTRICAL CONNE CTIONS 43 4 the same value which usually corresponds to 5 ms when using a photoelectric sensor, while I2 is set to 500 s when this input is used for the Encoder.
DS8100A REFERENCE MANUAL 44 4 INPUT 1 - 2 CONNECTIONS USING EXTERNAL POWE R EXTERNA L TRIGG ER/ENCODER DS8100A + 5V A/B Vext B/A V ~ ~ + - Ground Figure 54 – PNP Comma nd Input Connection Using Ext .
CUSTOM CABLE ELECTRICAL CONNE CTIONS 45 4 INPUT 3 - 4 CONNECTIONS USING EXTERNAL POWE R E XTE R N A L DEV I CE D S8 100 A I3A Vext G r o un d V + 5 V ~ ~ + - Gro u n d V I4A + 5V ~ ~ + - I34B Vext Figure 57 - I3/I4 PNP Input Command using Ex ternal Power 4.
DS8100A REFERENCE MANUAL 46 4 Output 3 has different electrical features. It is a bi-directional solid state relay with built-in current limit protection. Output 3 Maximum Voltage ± 100 V ( Ve xt only ) Collector Current (pulse) 300 mA Max. at 25°C (Ambient temperature) 240 mA Max.
CUSTOM CABLE ELECTRICAL CONNE CTIONS 47 4 DS8100A USER INTERFACE Vext 100 Vdc max A/ B B/A Figure 59 – Output 3 Interface The command signals are filtered and generate a delay of about 50 µs for Output 1 and 2 and 1 ms for Output 3.
DS8100A REFERENCE MANUAL 48 5 5 LONWORKS CO NNECTIONS A1 A2 1 15 scanner side external view A1 A2 1 15 OUTPUT (female) INPUT (male) Figure 60 - Lonworks INPUT/OUTPUT Connectors The following pinout is valid for the INPUT connector as well as for the OUTPUT connector.
LONWORKS CONNECTIO NS 49 5 5.1 NETWORK TERMINATION When building a Lonworks system the network mu st be properly terminated by positioning the BTK-8102 Lonworks terminator in the DS8100A master reader and the BTK-8100 Lonworks bus return in the last DS8100A slave reader.
DS8100A REFERENCE MANUAL 50 5 5.2 LONWORKS INTERFACE The Lonworks network is used for both input an d output connection to build a multi-sided or omni-station system connecting several readers.
LONWORKS CONNECTIO NS 51 5 The following diagrams represent different network terminations using either the BTK-8102 Lonworks terminator or the BTK-8100 bus return.
DS8100A REFERENCE MANUAL 52 6 6 FIELDBUS CONNECTIO NS 6.1 ETHERNET INTERFACE This connector is only available for DS8100A Ethernet models and allows the Ethernet connection between the host and the reader.
FIELDBUS CONNECTIONS 53 6 6.2 ETHERNET INTERFACE (OLDER MODELS) The RJ Industrial modular connector is only available for older DS8100A Ethernet models and allows the Ethernet connection between the host and the reader.
DS8100A REFERENCE MANUAL 54 6 The Ethernet interface can be used for TCP/IP communication with a remote or local host computer by connecting the scanner to a LAN.
TYPICAL LAYOUTS 55 7 7 TYPICAL LAYOUTS DS8100A scanners are mainly designed to work together on a high per formance Lonworks sub-network to create multi-sided and omnidirecti onal reading stations that can interface with Serial or Fieldbus Host networks.
DS8100A REFERENCE MANUAL 56 7 CAUTION For DS8100A Lonworks Network layouts, power is always propagated through the 17-pin scanner connectors. A specific jum per setting is required in CBXs to pass scanner power to the presence sensor, encoder, etc. 7.
TYPICAL LAYOUTS 57 7 The following image shows a system consisting of five readers where the external signals (trigger, encoder, serial to host, etc.) are connected to the master through the CBX100.
DS8100A REFERENCE MANUAL 58 7 7.1.2 Large Synchronized N etwork When building a large local Lonworks network (more than 10 scanners), an SC6000 Controller must be used together with a PWO power supply/junction box unit. In this case the SC6000 unit acts as the system master and is connected to the host through one of its interfaces.
TYPICAL LAYOUTS 59 7 Figure 76 – Example Large Synchronized Network Readi ng Station Here are a few helpful hints which can improve station performance and reduce installation time: 1. Scanner distribution should alternate between odd and even branches so that the station guarantees 50% reading on all side s.
DS8100A REFERENCE MANUAL 60 7 7.1.3 Redundant System For large local Lonworks networks, a redundant system can per configured in which two SC6000 Controllers are used together with thei r respective PWO power supply/junction box units. The scanners are distributed equally between the PWO units.
TYPICAL LAYOUTS 61 7 Figure 78 – Example Redundant Reading Station Conv eyor SC6000 Working A H G C D B E F PWO SC6000 Protecting PWO.
DS8100A REFERENCE MANUAL 62 7 7.1.4 Multidata Network In this layout, one master and up to 7 DS8100A slave readers have their own P.S. and therefore multiple reading phases. Each P.S. is connected through a CBX100, which in turn is connected to its relative scanner through a CAB-F0x cable.
TYPICAL LAYOUTS 63 7 7.1.5 Fieldbus Networks The Fieldbus model (Ethernet) offers connecti vity without any converter or adapter needed. The DS8100A Lonworks master communicates as a Fieldbus slave to a remote host (i.e. remote PC connected via Internet) by means of a cable connected to the Fieldbus (Ethernet) connector provided.
DS8100A REFERENCE MANUAL 64 7 NOTE To interface DS8100A scanners to other Host types (Fieldbus and n on- Fieldbus), use the CBX800 Gateway with Host Interface Modules. * P.S. (Presence Sensor) connect ed to Input 1 (External Tr igger/PS) input. ** CBX800 jumper set to accept scanner power.
SOFTWARE CONFIGURA TION 65 8 8 SOFTWARE CO NFIGURATION 8.1 GENIUS™ INSTALLATION Genius ™ is a Datalogic scanner configuration tool providing several important advantages: Wizard approach for n.
DS8100A REFERENCE MANUAL 66 8 After defining the parameter values the following window appears allowing to complete the reader configuration as follows: - Saving the configuration to disk; - Switching to Advanced mode; - Sending the configuration to the scanner.
SOFTWARE CONFIGURA TION 67 8 On Line Operating Mode Figure 85 - On Line Mode Se lection This operating mode causes the reader to be connected to an external Presence Sensor using I1A and I1B (External Trigger/PS) inputs. During the active phase of the presence sensor, the DS8100A reader tries to acquire and correctly decode the code.
DS8100A REFERENCE MANUAL 68 8 8.2.2 Genius™ Network Setup Through Master The Network Setup allows configuring your Local Lonworks Network through th e Master using Genius™.
SOFTWARE CONFIGURA TION 69 8 The following dialog box appears asking whether to send the configuration to the Local Device or not: 2. Click the "Yes" button, then click on the icon available on the Toolbar to make the “Devices” area appear next to the Parameter Explorer window.
DS8100A REFERENCE MANUAL 70 8 3. Then, proceed with the network setup by using one of the icons available on the Tool Bar according to the procedure to follow: = Net-Autoset procedure = Network Wizard.
SOFTWARE CONFIGURA TION 71 8 Network Wizard Before performing this procedure, a Lonworks address must be assigned to each slave scanner. The most practical method is through the Net-Autoset procedure. See par. 8.2.3 for alternative address assignment methods.
DS8100A REFERENCE MANUAL 72 8 2. If desired, select a slave scanner within the "Current Devices" area and click on the icon (or select the "Show Device" option from the right-click.
SOFTWARE CONFIGURA TION 73 8 8.2.3 Alternative Sla ve Address Assignment As alternatives to Network Setup through the Master, each Slave scanner can be assigned an address through the following method.
DS8100A REFERENCE MANUAL 74 8 8.3.1 Genius™ Shortcuts fo r Network Configuration Once the Network Setup is structured in Genius and the Master is configured, there are a few shortcuts that Genius offers to quickly configure the slaves.
SOFTWARE CONFIGURA TION 75 8 It is possible to Paste, Send or Load configurations simultaneously 1 to a selected number of devices by clicking the relative device check box and executing the desired command. These same functions 2 can be selected from the Edit menu as well.
DS8100A REFERENCE MANUAL 76 8 8.4 PARAMETE R DEFAULT VA LUES The following table contains the list of the factory default settings for the DS8100A. Genius™ also allows checking the parameter default.
SOFTWARE CONFIGURA TION 77 8 Parameter Default Setting Reading System Layout Device Assignment Alone Modify&Backup Lon Slave Configuration Disabled (unchecked) Enable A.
DS8100A REFERENCE MANUAL 78 8 Parameter Default Setting Main Serial Port Parameters Main Port Communication Mode Standard Main Port Electrical Interface RS232 Handshake None Baud Rate 9600 Parity None.
SOFTWARE CONFIGURA TION 79 8 Parameter Default Setting Output 3 Line State Normally Open Activation Event None Alternative Activation Event None Deactivation Event None Alternative Deactivation Event .
DS8100A REFERENCE MANUAL 80 8 Parameter Default Setting User Information Section End User Name Empty Device Name Empty Line Name Empty.
READING FEATURES 81 9 9 READING FEATURES 9.1 ADVANCED CODE RECONSTRUCTION (ACR™ 4) The traditional way of barcode reading could be called “L inear Reading”.
DS8100A REFERENCE MANUAL 82 9 The decoder will be able to read the label with a tilt angle between + max and - max as shown in the following figure: Conveyor Laser Beam No Read No Read - +.
READING FEATURES 83 9 Working in PackTrack™ mode requires an encoder and a presence sensor (or equivalent signals) to track the moving packs. For correct functioning, the Pa ckTrack™ operating mode requires a calibration just after the installation of the scanners.
DS8100A REFERENCE MANUAL 84 9 9.2.1 Auto PackTrack™ Calibration for Reading Station Using DLAPC In a Master /Slave Reading Station working in PackTrack™ or Continuous operating mode, the entire Reading Station can be automatically calibrated using the DLAPC tool in Genius™.
READING FEATURES 85 9 Auto PackTrack Parameter Descriptions By means of the software tool DLAPC, it is possible to perform the Auto PackTra ck setup procedure for PackTrack™ and Continuous Operating Mode applications.
DS8100A REFERENCE MANUAL 86 9 Calibration Type : XYZ calibration with Absolute X position is forced. The coordinates for the three axes are calibrated.
READING FEATURES 87 9 Auto PackTrack Setup 1. Click on the Start button and follow the instructions given in the Auto PackTrack procedure window. The first message is sent to the slaves and t heir status is shown in the synoptic buttons at the top of the window.
DS8100A REFERENCE MANUAL 88 9 To run each instruction press the Next button. The procedure repeats the steps asking to change the PCT-8000 X position (i.e. always before the PS Line (reference point) and parallel to a conveyor edge but changing to the left-hand edge and/or to the center of the conveyor), until the procedure terminates.
READING FEATURES 89 9 3. The Absolute X coordinate requires placing the barcode label centered onto the physical X position (X Offset) on the conveyor (previously set in the dialog box), you have 2 minutes to read the code before the procedure ends automatically.
DS8100A REFERENCE MANUAL 90 9 Auto PackTrack Report The Auto PackTrack Report file can be downloaded from the Master scanner RAM by using the Tools>File transfer… menu in Genius™.
READING FEATURES 91 9 The last section summarizes the calibration status of each scanner. ------------- ------------- ------------ SCANNERS STATE SUMMARY ------------- ------------- ------------ Scann.
DS8100A REFERENCE MANUAL 92 9 1. Select the “SPY” option from the Tools m enu or click on the related icon on the Genius™ toolbar to open the following dialog box: NOTE When selecting a slave scanner through the Master, click on the slave in the Devices window, then click the SPY icon.
READING FEATURES 93 9 3. By selecting the “PackTrack Calibration” option a further dialog box appears allowing to start calibration: Figure 100 – Performing the PackTrack™ Calibration 4. Place the code at one of the desired positions on the scan lin e (i.
DS8100A REFERENCE MANUAL 94 9 7. Repeat the same procedure for Position 2 and Position 3. 8. After calibrating the 3 positions, press the “Validate Calibration” button to validate the calibration settings. Before closing the dialog box, press the Run Test button to test the calibration results and efficiency.
READING FEATURES 95 9 9.3 PERFORMANCE The scan rate is 1000 scans/sec. Refer to the diagrams in par. 9.4 for further details on the re ading features. These diagrams are taken o n various resolution sample codes at a 25 C ambient temperature depending on the conditions listed under each dia gram.
DS8100A REFERENCE MANUAL 96 9 Minimum Code Height for ACR Reading (mm) 45° 30° Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.5 1 1.5 2 2.5 3 0.25 7 9 10 12 13 15 6 6 8 9 10 11 0.30 8 9 11 12 14 15 6 7 8 9 10 12 0.33 9 10 11 13 14 16 6 7 8 9 11 12 0.38 10 11 12 14 15 17 6 8 9 10 11 12 0.
READING FEATURES 97 9 9.4 READING DIAGRAMS DS8100A-2X10 (0.50 mm/20 mils) The diagram shows an average reading area obtained considering different barco de types of variable quality.
DS8100A REFERENCE MANUAL 98 9 DS8100A-2X10 (0.38 mm/15 mils) The diagram shows an average reading area obtained considering different barco de types of variable quality.
READING FEATURES 99 9 DS8100A-3X00 (0.50 mm/20 mils) The diagram shows an average reading area obtained considering different barco de types of variable quality.
DS8100A REFERENCE MANUAL 100 9 DS8100A-3X10 (0.38 mm/15 mils) The diagram shows an average reading area obtained considering different barco de types of variable quality.
READING FEATURES 101 9 DS8100A-3X20 (0.30 mm/12 mils) The diagram shows an average reading area obtained considering different barco de types of variable quality.
DS8100A REFERENCE MANUAL 102 9 DS8100A-3X30 (0.25 mm/10 mils) The diagram shows an average reading area obtained considering different barco de types of variable quality.
READING FEATURES 103 9 DS8100A-3X05 (0.50 mm/20 mils) The diagram shows an average reading area obtained considering different barco de types of variable quality.
DS8100A REFERENCE MANUAL 104 9 DS8100A-3X15 (0.38 mm/15 mils) The diagram shows an average reading area obtained considering different barco de types of variable quality.
READING FEATURES 105 9 DS8100A-3X25 (0.30 mm/12 mils) The diagram shows an average reading area obtained considering different barco de types of variable quality.
DS8100A REFERENCE MANUAL 106 9 DS8100A-3X35 (0.25 mm/10 mils) The diagram shows an average reading area obtained considering different barco de types of variable quality.
MAINTENANCE 107 10 10 MAINTENANCE 10.1 CLEANING Clean the laser beam output window periodically for correct operation of the scanner (see Figure A and Figure B in chapter "General View"). Dust, dirt, etc. on the window ma y alter the reading performance.
DS8100A REFERENCE MANUAL 108 10 The ASR procedure is principally used for PackTrack™ configurations, but it restores only a part of the system parameters: commo n slave parameters (Code Selection and Reconstruction) plus each single slave PackTrack™ calibration.
TROUBLESHOOTING 109 11 11 TROUBLESHOOTING NOTE Before contacting your local Datalogic off ice or Datalogic Partner or ARC, it is suggested to save the device configuration to a *.ddc file by m eans of the Genius™ software configuration program and check the device exact model and serial number.
DS8100A REFERENCE MANUAL 110 11 TROUBLESHOOTING GUIDE Problem Suggestion Reading: it is not possible to read the target barcode (always returns No Read) Check synchronization of reading pulse with object to read.
TROUBLESHOOTING 111 11 TROUBLESHOOTING GUIDE Problem Suggestion Communication: the scanner “Network” LED is not lit. If the LED is OFF, check th e connections between the DS8100A slaves a nd the SC6000 or DS8100A master. If the err or persists, co ntact your Datalogic distributor.
DS8100A REFERENCE MANUAL 112 12 12 TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 20 to 30 Vdc Power Consumption 20 W typical 1.3 - 0.9 A max. (including startup current) Main Baud Rate RS232 RS485 full-duplex RS485 half-duplex 1200 to 115200 Auxilia ry RS232 1200 to 115200 Other Common Communication Interfaces Lonworks 1.
TECHNICAL FEATURES 113 12 SOFTWARE FEATURES Readable Codes I nt erl eav ed 2/ 5 Code 39 Standard Codabar Code 128 GS1-128 (ex EAN 128) Code 93 (standard a nd full ASCII) EAN/UPC (including Ad d-on 2 a.
DS8100A REFERENCE MANUAL 114 A A ALTERNATIVE LAYOUTS POINT-TO-POINT Using a Point-to-Point layout, the data is transmitted on the Main interface as well as on the Auxiliary interface. The Main interface can be selected for RS232 or RS485 full-duplex communications.
ALTERNATIVE LAYOUTS 115 A Ethernet Models In this example no External Trigger is used and the CBX100 only supplies the reader. The DS8100A (Ethernet model) is connected to a remote Host. It can be a ctivated by a signal generated by the remote Host or always be active if working in Automatic operating mode.
DS8100A REFERENCE MANUAL 116 A ID-NET™ GATEWAY The CBX800 Gateway can be used to integrate a DS8100A reader into a high speed ID- NET™ network consisting of different scanners not provided with a Lonworks interface. In this case the DS8100A uses its main RS232/RS485 interface to communicate with the CBX800.
ALTERNATIVE LAYOUTS 117 A PASS THROUGH When Pass Through is activated on the Auxiliary interface, the DS8100A reader can be integrated in a network consisting of different scanners not provided with a Lonworks interface. This connection mode allows two or more devices to be connected to a single external serial interface.
DS8100A REFERENCE MANUAL 118 A 1 2 Main Seri al Interface A uxiliar y Ser ial I nte rf ace * P. S. (Presence Sensor) connected t o Input 1 (External Trigg er/PS) input.
ALTERNATIVE LAYOUTS 119 A Figure 108 – RS232 Master/Sl ave for DS8100A Standard Models INTERFAC E PRESS X TEST LEARN SETUP STAT US TRIGGER GOOD READY COM IN T ERF A CE PRESS X T ES T LE A RN SE T UP.
DS8100A REFERENCE MANUAL 120 A MULTIPLEXER The Multiplexer connection is used to integrate a DS8100A slave reader in a Multidrop network consisting of different scanners not provided with a Lonworks interface. Each scanner is connected to a Multiplexer (MX4000) with the RS485 half-duplex main interface.
121 GLOSSARY ACR™ 4 Each version of the base has the powerful cod e reconstruction technology (ACR™ 4). The new fourth generation ACR™ considerably increases the code reconstruction reading capability in the case of damaged or very tilted barcodes.
122 Host A computer that serves other terminals in a network, providing services such a s network control, database access, special programs, supervisory programs, or programming languages. Interface A shared boundary defined by common physical interconnection characteristics, signal characteristics and meanings of interchanged signals.
123 Scanner A device that examines a printed pattern (barcode) and either passes the uninterpreted data to a decoder or decodes the data and passes it o nto the Host system. Serial Port An I/O port used to connect a scanner to your computer. Signal An impulse or fluctuating electrical quantity (i.
124 INDEX A Accessories, 12 ACR™ 4, 81 Alternative Layouts, 114 Auto PackTrack™ Calibration using DLAPC, 84 Calibration using Keypad, 6 Conditions and Limits, 84 Parameter Descriptions, 85 Report,.
125 T Technical Features, 112 Terminators, 49 Test Mode using Keypad, 5 Troubleshooting, 109 Typical Layouts, 55.
DECLA RA T ION OF CO NFORMIT Y EC-026 Rev.: 6 Pag.: 1 di 1 Datalogic Aut omation S.r.l. Via Lavi no 265 40050 Monte San Pi etro Bologna - Italy ww w.automation.
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