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04578092 P7529 Edition 1 Jan uar y , 2002 Exper t T orque Analyzers ET A2 and ET A5 OPERA TORS MANUAL ©2002 Ingersoll-Rand P7529_Cover_eng.qxd 8/7/03 8:54 AM Page 1.
0457809 2 Form P7 529 Edition 1 January , 2002 OPERA T ORS MANU AL FOR MODEL ET A2 AND ET A5 ANAL YZERS This ET A Analyzer is used fo r calibration or data collection of torque tools, power and hand operated, using external transducer(s).
2 PLA CING ANAL YZER IN SER VIC E • Always install, oper ate, insp ect and maintain this product in accordance with all applic able standar ds and regulations (loca l, state, countr y , fed- eral, etc .). • Keep work area clea n, uncluttered , vent ilat ed and i llumi nated.
3 • The unit should be checked period i- cal ly to ens ure that the t o r que r eadi ngs are accur ate . • DO NO T store the unit in relative humidit y above 85%. • Ha ve t he un it ca libr ated at least o n ce a yea r. • Ke ep t he e xteri or of t he un it c lean an d dry .
4 W ARNING SYMBOL IDEN TIFICA TION SA VE THESE INSTRUCTIONS. DO NO T DESTRO Y . Whe n th e life of th e to ol ha s expi red , it i s re comm end ed t hat t he tool be disa ssemble d, degreased and the parts be separa ted by material so tha t th ey can be recy cled.
5 T a ble of Contents Pag e N o . ET A Analyzer us age and war nings . . . . . . . . . . . . . . . . . . . . . . . . . 1 Placin g Analyzer in Ser vic e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Using the Analyzer . . . . . . . . .
6 T a ble of Contents (con tinued) Pag e N o . Pri nting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 T o P rint detail s of Setu p or Anal ysis of Da ta from ET A5 . . . . . . . . . 34 Pri nting Data to PC .
7 Ho w to use this Manu al This m anual i s split into section s describing th e steps to be tak en to c onfigure th e ET A f or use in m easuring and recording torque v alues. There are a n umber of other par ameters whi ch are set from the Software Reset Menu, som e of which are detai led else where in th is man ual.
8 Pac k i n g L i s t The f ollowing it ems, e xcept those l isted as opti onal, are includ ed with the ET A unit: 1 x ET A Analyze r . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ET A 1 x Came ra (Nec k) Stra p .
9 Care and Stora g e When no t in use the unit should b e returned to the s upplied c arry case . This un it is des igned f or indoor us e only Opera ting temper ature r ange 5-40 degre es C Stor age temper ature range 0-50 degre es C The memb rane ke ypad ma y be wiped clean with a soft damp clo th.
10 Edit T ransducer File Fa ilure to input pr oper information ma y result in inaccurate readings. The fol lowing inst ructions for “Edit T ransducer File” m ust be foll owed bef ore an y reading or measurements can be taken. This section ma y be skipped if y ou are using an Ingersoll -Rand TSD , TRD or Crane UT A Series T ransducer .
11 If y ou have chosen I/S Select u nits o f measure - inlb , ftlb etc. using press T y pe in tr ansducer span - press T y pe in mV/ V pres s T y pe in Bridge re sistanc e press T y pe in Pul ses P er.
12 If y ou have selected H/O Select u nits o f measure- inlb , ftlb , etc. using Note: Hi gh Ou tput de vices usu ally prod uce an ou tput v oltage of approx imately 1-2 V olts. T his analogu e v oltage signal wi ll not be e xact an d ma y not b e linear .
13 If y ou have selected KEY Select l ocation o f decima l point us ing the n press T o set-up an other tra nsducer p ress Select a nother mem or y (B to I) u sing the ke ys and press T o return to ma.
14 Measure Mode (Up to 200 readings stored) T o star t, press Press Press (measure) Plug in t ransducer; press Select u nits o f measure us ing ; press Select P eak, T rack, Im pulse or ‘Clic k Dip.
15 T ype in t hres hol d value; pr es s Note: When sele cting a thr eshold tor que value th e ET A will igno re any tor que that is b elow this value. Y ou cannot take another reading until the applie d tor que falls be low this v alue.
16 Printing of sto r ed readings fr om measure mode Pressin g from the me asure mo de will res ult in all stored readings being printed to an attache d printer or compu ter .
17 Direct Measure Mode - ET A5 ONL Y (Ingersoll-Rand TRD , TSD or Crane UT A T ype T ransdu cers) Direct measure mode all ows an opera tor to conn ect diff erent tran sducers which ma y hav e diff er- ent spans and an angle output, and ca n switch be tween them using an ex ternal T sw itch.
18 The READ option allo ws you to read the tor que from a connecte d transdu cer . F rom the main menu, press (Direc t) press (Direc t Measure) press ( Read) If no transdu cer is co nnected, displa y .
19 T o set up a Character istic - ET A5 ONL Y T o set up a j ob T o star t, press press plug in trans ducer press (Config ure) press (Edit Char) T y pe in Jo b Name _________ ________ _____ , press Al.
20 Select F requency Res ponse us ing ; then pre ss Note: No prom pt will app ear for freq uency res ponse if this value is set as a default durin g a software reset.
21 Direct Characteristi c Mode - ET A5 ONL Y Direct charac teristic mod e is a quic k entry method of using a pre-set c hara cteristic and c an be used d irectly o r stored f or settin g up torque me asuring e quipment . The cha racterist ics used are tak en from th e edit ch aracteristi c function i n ET A5.
22 Press to accept the subg roup and prepare to a ccept rea dings f or the ne xt subgroup . When all the subg roups are fu ll, the di spla y will retu r n to char acteristic name e ntr y line (pressi ng will also do thi s). Note: If passw ord pr otection has bee n set on Direct measure, then exi t is by pass wor d onl y .
23 T o Store Data (single c haracteristic) - ET A5 ONL Y At main men u, press (Store) press (Single Char acteristic) press A job nam e will ap pear on sc reen.
24 1 beep/Amb er LED = T orque value or Ang le/Pulse count is lo w (if use d) 2 beeps/G reen LED = T or que v alue or Angle/Pulse count is O K (if used) 3 beeps/Re d LED = T orque value or Ang le/Pulse cou nt is high (if u sed) The final re ading of a su bgroup will be indicated by a n exten ded beep.
25 T o se t up a Round - ET A5 ON L Y T o set a se quence o f jobs to b e perf or med in a set order , the metho d detailed below should be use d. Note: In or der to set up a Round, there m ust be at least 2 Characteris tics set up in the ET A5 .
26 T o Store Data b y Round - ET A5 ONL Y At main men u, press (Store) Press (Round) Screen will s how “Sel ect Round No ” Select ro und num ber usin g and press The max imum n umber of r ounds tha t can be s tored is 25.
27 If the ch aracteristic has been con figured w ith Subg roup com ment siz e set to a va lue other than 0: Pres sing w ill al low a s ubgrou p co mment to be ente red . Pres sing gi ves anal ysi s of las t co mplet ed su bgrou p. (Press ag ain to cont inue.
28 T o Store Dat a by Master Round At main men u, press (Store) Press (Master Round) If y ou are us ing an Ing ersoll-R and TRD , TSD or Cra ne UT A type tr ansducer and it is already plugged in, y ou are no w ready to t ake read ings.
29 T o D ispla y R ecor d ed Data on ET A2 F rom main m enu, pres s (Displa y/Analy ze) Screen wil l sho w job na me and Sp ecs; pres s Screen wil l now s how x-b ar , R, and sigm a f or total rea dings F rom any Subgroup di spla y , press Screen wil l show the Date an d Time the readings f or that subg roup were tak en.
30 Press again to see the individua l readings displa yed in groups of f our readin gs per screen. Note: By using the four arr ow ke ys it is pos sible to m ove b ack and f or th thr ough all of th e subgr oups and individual re adings. T o vie w another jo b , press and repeat ab ove pro cedure .
31 French Cp and Cpk It is po ssible to view the F rench Cpk/CAM calcula tions as an alt er nativ e to the stand ard Cp and Cp k. Readi ngs mu st be a m inimu m of 30 sample s.
32 T o Erase Stored Data and Setups o n ET A5 T o Erase Characte ristic Setup: At main men u, pres s (Config ure) press (Era se) press (Char’ Set-up) Select C harac teristic name b y pressing and se.
33 T o Erase Round Data: At main men u, pres s (Config ure) press (Era se) press (Round Data) Select re quired roun d by pressing , press T o era se data b y round, p ress T o e xit with out eras ing .
34 Printi ng T o print readings taken in me asure mode: Conne ct ET A to printer or com puter an d s witch the device ON On ET A: Press Press Press then pres s (Print) Pres s t hen pres s (Pr in t Meas ure ) ET A will print d etails of stored rea dings tak en in measure mode (with date/time stamp) A sampl e printout can be f ound on page 45.
35 Select C harac teristic name b y pressing and sel ect Char acteristic re quired b y press ing T o start printing, press ET A 5 will print details o f setup an d stored readi ng b y chara cteristic na me.
36 Press , then pres s (Print) Press , then pr ess (Print Round) Select ro und b y using T o start printing, press ET A 5 will print details of setup and s tored readi ng b y round na me.
37 Press , then press (Print) Press , then press (Print All Char¡¦s Setup) ET A5 wi ll pr in t de tails of a ll ch arac ter ist ic se tups whi ch are sto red.
38 T o start printing, press ET A 5 will print details o f readings taken by chara cteristic. T o print readings taken in me asure mode: Conne ct ET A5 to printer or compu ter and s witc h the de vice.
39 Print in g Da ta to PC Most da ta that ca n be sent to a printe r ma y also be sent to a PC . F ollo w the sam e instruction s f or pr inting. Connect the cabl e to the PC using Com 1. U se Hyper T erminal ( fou nd under Acces- sories) or other comm unication prog rams .
40 T o Set P ower Off and Backlight Time Delays Fr om main menu: Press then pres s (Misc) Press (Select P o wer Off/Bac klight Time Dela ys) Select P ower Off ti me dela y using Press Select Ba ckl ig.
41 T o Display Software V er sion Number Fr om main menu: Press then pres s (Misc) Press then pres s (V ersion # ) T o return to main men u, press T o Set P assw or d Pr otection Fr om main menu: Pres.
42 Press to e xit Display no w reads “End of se tup” T o return to main men u press or press to edit pass word protec tion The rema ining opt ions can be pas s word prote cted in th e same m anner .
43 T o P erform Softwar e Reset CA UTION: Use of this function will result in the l oss of all sto red data. Foll owing this pr ocedure will re turn the ET A to its factory default state. This feature s hould only be used when it is desired to cl ear all settin gs fr om the ET A.
44 Settings in the or der they appear when th e Sof twar e Re set Menu is a ccessed. Cm ma x samples - type in the require d figure Cm min samples - type in the require d figure Langua ge - select usi.
45 MEASURE-Peak Capability Results Torque ----------------------------------- --------------------------- No of Samples 200 Based on last 15. samples Transducer C I/S 75.00 Nm /x 6.96 Nm Serial Number: 99999 Range 8.30 Nm Measurement Dir Right Sigma 2.
46 Ingersoll-Rand ETA5 08/01/01 11:59:44 Characteristic WHEELNUT Capability Results Torque ----------------------------------- --------------------------- No of Samples 4 Based on last 8. samples No of Sub-groups 2 Transducer A TRD 75.00 Nm /x 13.93 Nm Serial Number: 99999 Range 17.
47 Ingersoll-Rand ETA5 08/01/01 11:45:36 Characteristic WHEELNUT Capability Results Torque ----------------------------------- --------------------------- No of Samples 4 Based on last 8. samples No of Sub-groups 2 Transducer A TRD 75.00 Nm /x 13.93 Nm Serial Number: 99999 Range 17.
48 Ingersoll-Rand ETA5 08/02/01 14:36:22 ----------------------------------- --------------------------- Name smpl sgrp transducer direc max min thr units WHEELNUTS 16 3 A TRD 11.29 Nm Right 8. 6. 2. Nm EX MANIFOLD 6 3 A TRD 11.29 Nm Right 10. 6. 3. Nm DOORLOCK 3 3 A TRD 11.
49 Ingersoll-Rand ETA5 08/02/01 14:51:26 ----------------------------------- --------------------------- Round 1 Round Label CAVALIER Complete Setup Sampling Vertical No of charact s 3 Characteristic 1 DOORLOCK Complete Setup Characteristic 2 WHEELNUTS All Data Stored Characteristic 3 EX MANIFOLD Complete Setup Printout of Round setup 7529_eng.
50 5.90 6.28 7.39 2.90 2.87 3.46 3.62 3.19 3.23 3.07 3.78 4.03 4.01 2.93 3.07 2.70 4.51 3.63 4.99 4.06 4.25 7.53 6.10 2.90 4.71 5.64 5.62 7.78 5.19 5.72 9.74 5.16 8.22 6.27 5.42 5.38 6.22 5.84 7.70 7.01 4.98 5.71 5.52 7.40 5.98 5.11 8.33 5.93 10.0 9.0 10.
51 Rotary and Stationary Joint Kits Intr oduction The joint ki ts are design ed as a con ve nient, repeat able , variab le stiffn ess joint f or assessing the perf or mance of to rque tools . They can be used with the Ingersoll- Rand statio nary (static) or rotary transdu cers.
52 The bas e plate or trans ducer , depend ing on mo del, sho uld be mo unted onto a rigid surf ace . See Figur e 1 for bolt hole pattern. Place the bolt assem bly just com pleted in to the sh roud and then ont o the transd ucer or ba se plate . The last ste p is to ap ply the stee l washer on to the bol t bef ore applying the nut.
53 (Dwg. TP A19 19) (Dwg. TP A19 23) Figure 1. Bolt Hole P att ern, in mm. Figure 2. Sect ional View . 7529_eng.fm Page 53 Wednesday , November 12, 2003 8:57 AM.
54 P ar ts List Ta b l e 2 Note: Items denoted with (*) are only use d with JK R20, JK R75, JKR18 0 and JKR50 0. Callout Number Description Joint Kit JKR20 & JKS30 Pa r t # Joint Kit JKR75 & J.
55 Glossary of T erms Chara ct eris tic Specificat ion of one particular torque v alue to be collecte d. Each chara cteristic ha s a name of up t o 14 char acters.
56 High Output T ransducer (H/O) T orque t rans duce r wit h no co din g li nks but inte r nal pre- ampl if ier gi vin g an output s ignal le ve l of typic ally 1 or 2 v olts. Horizontal Sa mpling Colle ction of d ata by round, tak ing one re ading f or each cha racteristic in turn.
57 Sub-Gr oup Gr ouping o f sample s to enab le analysis , with an allo wa ble range of 1-50. Threshold T or que V alue Le v el of to rque in whi ch a signal must rise abov e and then fal l belo w to be consi dered a v alid torque cy cle.
58 Err or Messages Code Me ssag e Expl ana tio n 101 RANGE The select ion made is not with in the all owa ble range. S ee t he lim its spec ifi ed ma x to min. 104 EXI STS The ch arac ter ist ic n ame e nte red a lre ady exist s. 105 NO SP ACE Insuffic ient memory spac e is a v ailab le to crea te a new chara cte ri sti c.
59 Code Me ssag e Expl ana tio n 123 AZ DISCR An auto-z ero calibratio n on the tr ansduc er has detecte d an e xcessiv e discre pancy betw een the T r acking a nd P eak in puts. 124 Tx F A UL T Adc satur ation due to transduc er f a ult, no tra nsducer fitte d or ov er torque .
60 Code Me ssag e Expl ana tio n 803 OP CODE ERR The p rocessor has attem pted to e xecu te an illegal instruction. 804 ST ACK ERR The proce ss or st ack has overflowed. 901 TX SPEC Illeg al trans ducer spec ification number rec eiv ed from PC . 902 TX TYPE Il legal tr ansducer type r eceiv ed from PC .
61 External Connections (Dwg. TP A18 22) 7529_eng.fm Page 61 Wednesday , November 12, 2003 8:57 AM.
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0102 Printed in USA P7529_Cover_eng.qxd 8/7/03 8:54 AM Page 2.
Een belangrijk punt na aankoop van elk apparaat Ingersoll-Rand ETA2 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Ingersoll-Rand ETA2 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Ingersoll-Rand ETA2 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Ingersoll-Rand ETA2 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Ingersoll-Rand ETA2 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Ingersoll-Rand ETA2 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Ingersoll-Rand ETA2 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Ingersoll-Rand ETA2 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
