Gebruiksaanwijzing /service van het product 500 van de fabrikant Polaris
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WARNING Read, understand, and follow all of the in structions and safe ty precautions in this manual and on all produ ct labels. F ailure to follow the safety precautions could result in serious injury or dea th.
1 WELCOME Thank you for purchasin g a Polaris vehicle, and welcome to our world- wide family of Polaris owners. W e p roudly produce an exciting line of utility and recreati onal products.
2 POLARIS and POLARIS TH E W A Y OU T are regist ered trademarks of Pola ris Indus- tries Inc. Copyright 2006 Polaris Sales Inc. All inform ation contained within this publication is based on the latest product information at th e time of publication.
3 T ABLE OF CONTENTS V ehicle Identification Numbers . . . . . . . . . . . . . 4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 F eatures and Controls . . . . . . . . . . . . . . . . . . . 22 Operation . . . . . . . . . . .
4 VEHICLE IDENTIFICA TION NUMBERS Record your vehicle's identificatio n numbers and key numb er in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your k ey number) and mating it with o ne of your existing keys.
5 SAFETY Safety Decals and Locations W arning de cals have been placed on the vehicle fo r your protection. Read and follow the instructions of the decals on the vehicle carefully . If any of the decals depicted in this ma nual differ from the decals on your vehicle, always read and follow the instructions of the decals on the vehicle .
6 SAFETY Safety Decals and Locations Clutch Cover Warning WARNING NO STEP • Moving parts hazard under belt-clutch guard. T o prevent serious injury , do not operate vehicle wi th guard removed.
7 SAFETY Safety Decals and Locations Shift Caution CAUTION T o avoid transmission damage, shift only when vehicle is stationary and at idle. Discretionary W arning WARNING Improper vehicle use can result in SEVERE INJURY or DEA TH. NEVER: • Operate on public roads.
8 SAFETY Operator Safety Age Restrictions This vehicle is an ADUL T VEHIC LE ONL Y . Operation is prohibited for anyone under 16 years of age. No person under the age of 5 may ride as a passenger in this vehicle.
9 SAFETY Operator Safety The following signal words and symbol s appear throughout th is manual and on your vehicle. Y our safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading the manual. The safe ty alert symbol , on your vehicle or in thi s manual, alerts you to the potential for injury .
10 SAFETY Operator Safety • Read this manual and all labels careful ly . Follow the operating procedures described. • Never allow anyone without a valid driver's license to operate this vehicle. • Minimum age recommendation for passengers is five years old.
11 SAFETY Operator Safety • Always follow proper procedures for turning as described in this manual. Practice turning at slow spee ds before attempting to turn at faster speeds. Never turn at excessive speeds. • Always have this vehicle checked by an authorized Polaris dealer if it has been involved in an accident.
12 SAFETY Operator Safety • Never modify this vehicle throug h improper installation or use of accessories. • Never exceed the stated load capacity for this vehicle. Cargo sh ould be properly distributed and securely attached. Reduce speed and fol- low the instructions in this manu al for hauling cargo or pulling a trailer .
13 SAFETY Operator Safety Equipment Modifications W e are co ncerned for the safety of our customers and for the general public. Therefore, we strongly reco mmend that consumers do not install on a Polaris RANGER any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle fo r these purposes.
14 SAFETY Operator Safety WAR N I N G POTENTIAL HAZARD Stalling, rolling b ackwards while climbing a hill WHA T CAN HAPPEN V ehicle overturn HOW TO A VOID THE HAZARD Maintain a steady speed when climbing a hill. If you lose all forward speed: Apply the brakes.
15 SAFETY Operator Safety WAR N I N G POTENTIAL HAZARD Operating this vehicle wit hout prop er instruction WHA T CAN HAPPEN Loss of control, accident HOW TO A VOID THE HAZARD The risk of an accident is greatly increased if th e operator does not know how to opera te the vehicle properly i n different situations and on different types of terrain.
16 SAFETY Operator Safety WAR N I N G POTENTIAL HAZARD Operating this vehicle after consum ing alcohol or drugs WHA T CAN HAPPEN Could seriously a ffect your judgment. Could cause you to react more slowly . Could affect your balance and perception. Could result in an accident.
17 SAFETY Operator Safety WAR N I N G POTENTIAL HAZARD Attempting jumps and other stunts WHA T CAN HAPPEN Loss of control, accident and/or vehicle overturn HOW TO A VOID THE HAZARD Never attempt jumps and other stunts.
18 SAFETY Operator Safety WAR N I N G POTENTIAL HAZARD F ailure to inspect the vehicle before ope rating F ailure to properly maintain the vehicle WHA T CAN HAPPEN Accident, equipment damage HOW TO A VOID THE HAZARD Always inspect your RANGER before each use to make sure it's in safe operating condition.
19 SAFETY Operator Safety WAR N I N G POTENTIAL HAZARD F ailure to follow the minimu m age recommendations fo r this vehicle WHA T CAN HAPPEN Serious injury or death (the child or others) HOW TO A VOID THE HAZARD Only persons with a valid driver's license shou ld operate a Polaris RANGER .
20 SAFETY Operator Safety WAR N I N G Leaving the keys in the ignition can lea d to unauthorized use of the vehicle resulting in serious injury or death.
21 SAFETY F uel Safety WAR N I N G Gasoline is highly flammable and is explosive under certa in conditions. Always exercise extreme caution w henever handling gasoli ne. Always stop the engine when refu eling. Always refuel outdoors or in a well ventilated area.
22 FEA TURES AND CONTROLS Component Locations Some Polaris vehicles are equipped wi th special feature s such as the cab frame. Not all models come with all fe atures.
23 FEA TURES AND CONTROLS Component Locations Headlights Hood Hold-Down Strap F ront Bumper/Brush Guar d Radiator (if equipped ).
24 FEA TURES AND CONTROLS Component Locations T a ilgate Latch Release T a illights Air Box Receiver Hitch CV Boot/Rear Caliper Muffler (Spark Arrestor) T aillights T ailgate.
25 FEA TURES AND CONTROLS Component Locations Indicator Lights The indicator light panel is locate d on the console. See page 28. T railer Hitch Bracket This vehicle is equipped with a recei ver hitch bracket for a trailer hitch. T railer towing equipment is no t supplied with this vehicle.
26 FEA TURES AND CONTROLS Seat Removal Pull up on the front of the seat and slide it toward the front of the vehicle. Install the seat by sliding the tabs into the rear of the seat base. Push down firmly on the front of the seat until the pins are fully seated into the grommets.
27 FEA TURES AND CONTROLS Seat Belts The RANGER is equipped with lap- style seat belts for the operator and passenger . T o wear the seat belt properly , follow this procedure: 1. Place the belt across your lap as low on your hips as possible. Make sure that the belt is not twisted.
28 FEA TURES AND CONTROLS Console Indicator Lights AWD/Differential Switch Cup Holder Cup Holder Storage Compartmen t (with lid) 12V Accessory Outlet Storage Tr a y Ignition Switch Storage Box Light S.
29 FEA TURES AND CONTROLS Gear Selector H: High Gear L: Low Gear N: Neutral R: Reverse NOTE: Low gear is the primary driving range for the RANGER . High gear is intended for use on ha rd- packed surfaces with light loads. T o change gears, stop the vehicle, and with the engi ne idling, move the lever to the desired gear .
30 FEA TURES AND CONTROLS Brake P edal Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. Throttle P edal Push the pedal down to increase engine s peed. Spring pressure returns the pedal to the rest position when released.
31 FEA TURES AND CONTROLS Switches Ignition Switch The ignition switch is a three-positio n, key-operated switch. The key can be removed from the switch wh en it is in the OFF position. Light Switch The ignition switch key must be in the ON/RUN position to operate the headlights.
32 OPERA TION V ehicle Break-In Period The break-in period for your new Polaris RANGER is the first twenty hours of operation, or the time it take s to use the first two tanks ful l of gasoline. No single action on your part is as important as a proper break- in period.
33 OPERA TION Pre-Ride Inspection WAR N I N G If a proper inspection is not done befor e ea ch use, severe i njury or death could result. Always inspect the vehicl e before each use to ensure it's in proper operating condition.
34 OPERA TION Starting the Engine 1. Sit in the driver's seat and fasten the seat belt. 2. Engage the park brake. 3. Shift the transmission to neutral. 4. Apply the brake s. NOTE: Do not use the choke if starting a warm engine. Excessive use of the choke can cause spark plugs to become wet fouled.
35 OPERA TION Starting the Engine 8. After the engine starts, push the ch oke knob in half way . 9. V ary the engine RPM slightly with the throttle to aid in warm up until the engine idles smoothly . 10. Push the choke knob in. Stopping the Engine 1. Release the throttle pedal complete ly and brake to a complete stop.
36 OPERA TION Driving Safely Driving Procedure 1. Sit in the driver's seat and fasten the seat belt. 2. After starting the engine and allowing it to warm up, apply the ser- vice brakes, and shift the transmission into gear . 3. Check your surroun dings and determine your path of travel.
37 OPERA TION Driving Safely Driving On Slippery Surfaces When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and slidin g. Under these con- ditions, follow these precautions: 1. Slow down when entering slippery areas.
38 OPERA TION Driving Safely Driving Uphill Whenever traveling uphill, follow these precautions: 1. Always travel straight uphill. 2. A void steep hills (15 ° maximum). 3. Keep both feet on the floor . 4. Procee d at a steady rate of speed and throttle opening.
39 OPERA TION Driving Safely Driving on a Sidehi ll (Sidehilling) Driving Downhill Whenever descending a hill, follow these precautions: 1. Proceed directly downhill.
40 OPERA TION Driving Safely Driving Through W ater Yo u r P o l a r i s RANGER can operate through water up to a maximum recommended de pth equal to the floor- boards. Follow these procedures when oper- ating through water: 1. Always determine water depths and current before entering.
41 OPERA TION Driving Safely Driving Over Obstacles Be alert! Look ahead and lear n to re ad the terrain you're traveling on. W atch for hazards such as logs, rocks and low hanging branches. WAR N I N G Severe injury or death can result if your vehicle suddenly comes in contact with a hidden obstacle.
42 OPERA TION Driving Safely Driving in Reverse Follow these guidelines when operating in reverse: 1. Back slowly . 2. Apply the brak es lightly for stopping. 3. A void tu rning at sharp angles. 4. Always avoid backing downhill. 5. Never open the throttle suddenly while backing.
43 OPERA TION Driving Safely P arking on an Incline A void parking o n an incline if poss ible. If it's unavoidable, follow these precautions: 1. Place the transmission in gear . 2. Engage the park brake. 3. T urn the engine off. 4. Block the rear wheels on the downhill side.
44 OPERA TION Driving Safely Hauling Cargo WAR N I N G Hauling cargo imprope rly can alter vehicle handling and may cause loss of control or brake instability , whi ch can result in serious injury or death. Always follow these p recautions when ha uling cargo: REDUCE SPEED AND ALL OW GREA TER DIST ANCES FOR BRAKING WHEN HAULING CARGO .
45 OPERA TION Driving Safely Hauling Cargo The RANGER has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. Never exceed the following capacities. Model Maxim um Capacities (Level Ground) Cargo B ox RANGER 4X4 1500 lbs.
46 OPERA TION Driving Safely Dumping the Cargo Box 1. Select a level site to dump the car go box. Do not attempt to dump or unload the vehicle while parke d on an incline. 2. Engage the park brake. 3. Dismount the vehicle. 4. Ensure that the cargo is positioned evenly or toward the front of the carg o box.
47 OPERA TION Driving Safely T owing Loads Belt Life T o extend belt life, use the lowest gear po ssible when hauling or towing heavy cargo. WAR N I N G T owing improperly can alter vehicle handl ing and may cau se loss of control or brake instability , which can result in serio us injury or death.
48 OPERA TION Driving Safely P arking the V ehicle 1. Stop the vehicle on a level surface. 2. T urn the engine off. 3. Engage the park brake. 4. Remove the ignition switch key to prevent unauthorized use. WAR N I N G A rolling vehicle can cause property damage and serious injury .
49 OPERA TION Differential Operation Modes The rear axle is equipped with a lo ckable differential that allows the operator to choose between an open di fferential or a closed dif ferential. On 4X4 models, engaging A WD locks the front dif ferential and the rear differential.
50 OPERA TION All Wheel Drive (A WD) (4X4 Models) The illuminated amber A WD switch indicates that the vehi- cle is in A WD. When the A WD switch is on, the front gearcase will auto- matically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front gearcase will automatically disengage.
51 EMIS SION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EP A noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.
52 MAINTENANCE P eriodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic main tenance chart.
53 MAINTENANCE P eriodic Maintenance Chart Maintenance Chart K ey X Perform these operations more of ten for vehicles subjected to severe use. E Emission Control System Service - 4 Cycle (California) Q Have an authorized Polaris dealer perform these services.
54 MAINTENANCE P eriodic Maintenance Chart Perform all services at whichever main tenance interval is reached first. X Perform these procedures more often fo r vehicles subjected to severe use. E Emission-Related Service. Q Have an authorized Polaris dealer perform these services.
55 MAINTENANCE P eriodic Maintenance Chart X Perform these procedures more often fo r vehicles subjected to severe use. E Emission-Related Service. Q Have an authorized Polaris dealer perform these services.
56 MAINTENANCE P eriodic Maintenance Chart X Perform these procedures more often fo r vehicles subjected to severe use. E Emission-Related Service. Q Have an authorized Polaris dealer perform these services.
57 MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Peri- odic Maintenance Ch art beginning on page 5 2, or more often under severe use, such as wet or dusty cond itions. Items not listed in the chart should be lubricated at the general lubrication interval.
58 MAINTENANCE Engine Oil Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Ch art beginning on page 5 2. Always change the oil filter whenever changing oil. Premium 4 Synthetic Oil Polaris Premium 4 All Season Synthetic engine oil has been specially formulated for use in Pola ris 4-cycle engines.
59 MAINTENANCE Engine Oil Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart beginn ing on page 52. W e recommend the use of Polaris Premium 4 All Season Synthetic engine oil. Oil Check The oil tank is located under the seat.
60 MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at th e intervals outlined in the Periodic Maintenance Chart beginning on page 52. Always change the oil filter whenever changing oil. 1. Position the vehicle on a level surface.
61 MAINTENANCE Engine Oil Oil and Filter Change 10. Reattach the oil line. 1 1. Place shop towels beneath the oil filter . Using an oil fil- ter wrench, turn the filter counterclockwise to remove it. 12. Using a clean dry cloth, clean the filter sealing sur- face on the crankcase.
62 MAINTENANCE Engine Oil Oil and Filter Change Oil Pump Priming This priming procedure must be performed whenever the oil hose connection between the oil tank and pump inlet has been disconnected.
63 MAINTENANCE Gearcases Gearcase Specification Chart T ransmission (Main Gearcase) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart be ginning on page 52. Maintain the oil level even with the bottom of the fill plug hole.
64 MAINTENANCE Gearcases T ransmission (Main Gearcase) Oil Change The drain plug is located on the bottom of the transmission. Access the drain plug through the drain hole in the skid pla te. 1. Remove the fill plug. 2. Place a drain pan under the drain plug.
65 MAINTENANCE Gearcases F ront Gearcase (4X4) Always check and change the front g earcase oil at the intervals outlined in the Periodic Maintenance Chart be ginning on page 52. Maintain the oil level even with the bottom thread of the fill plug hole.
66 MAINTENANCE Gearcases Rear Gearcase Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 52. Refer to the Gearcase Specific ations Chart on page 63 for recommended lubricants, capacities and torque spec ifications.
67 MAINTENANCE Spark Plugs Spark Plug Gap/T orque Spark plug condition is indicative of engine operation. The spark plug firing end condi tion should be read after the engine is warmed up and the vehicle is driven at higher speed s. Immediately check the spark plug for correct color .
68 MAINTENANCE Spark Plugs Spark Plug Condition Normal Plug The normal insulator tip is gray , ta n or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indi- cates the proper type and heat range for the engine and the service.
69 MAINTENANCE Cooling System Operation The engine coolant level is controlled or mainta ined by the recovery system. The recovery system componen ts are the overflow bottle, radia- tor filler neck, radiator pr essure cap and connecting hose.
70 MAINTENANCE Cooling System Radiator and Cooling F an Always check and clean the screen and radiator fins at the intervals out- lined in the Periodic Maintenance Ch art beginning on page 52. Do not obstruct or deflect air flow through the radiator by installing unautho- rized accessories in front of the radiat or or behind the cooling fan.
71 MAINTENANCE Cooling System Radiator Coolant Level Always check and clean the screen and radiator fins at the intervals out- lined in the Periodic Maintenance Ch art beginning on page 52. Do not obstruct or deflect air flow through the radiator by installing unautho- rized accessories in front of the radiat or or behind the cooling fan.
72 MAINTENANCE P olaris V ariable T ran smission (PVT) System When T o Use Low Ra nge vs. High Range Belt slip is responsible for creating excessive heat that destroys belts , wears clutch components and causes ou ter clutch covers to fail.
73 MAINTENANCE PVT System PVT Drying There may be some instances when water is ingested into the PVT sys- tem. Use the following instructions to dry it out before operating. 1. Loosen the bottom screws that secu re the clutch cover . Allow the water to drain.
74 MAINTENANCE V ehicle Immersion If it's impossible to take your RANGER to a dealer before starting it, fol- low the steps outlined below . 1. Move the vehicle to dry land or at the very least, to water below the footrests. 2. Disconnect the fuel pump wires.
75 MAINTENANCE Filter Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginn ing on page 52. 1. Lift the car go box to access the air box. 2. Remove the air box cover and inspect the gasket. It should adhere tightly to the cover and seal all the way around.
76 MAINTENANCE Filter Systems Breather Filter and Hoses 1. Lift the car go box and locate the air box. 2. Follow the right-hand breather line out the side of the air box an d locate the filter . 3. Remove and inspect the filter for debris. Blow gently through the filter in the direction of the arrow to check for clogging.
77 MAINTENANCE Carburetor The idle speed adjustment should be performed as outlined in the Peri- odic Maintenan ce Chart, or wheneve r the idle speed is changed.
78 MAINTENANCE Spark Arrestor Use the following procedure to peri odically pur ge accumulated carbon from the exha ust pipe. 1. Remove the arrestor clean-out plugs located on the bottom of the muffler . 2. Shift the transmission to neutral. Apply the brakes.
79 MAINTENANCE Throttle System Throttle F reeplay If the throttle pedal has excessive play due to c able stretch or mis- adjustment, it will cause a delay in throttle response, especially at low engine speed.
80 MAINTENANCE Throttle System Throttle F reeplay Adjustment 1. Remove the seat. 2. Locate the throttle cable adjuster . 3. Squeeze the end of the rub- ber boot and sli de it far enough to ex pose the end of the inline cable adjuster . 4. Loosen the adjuster lock nut.
81 MAINTENANCE Brakes The front and rear brakes are hydra ulic disc type brakes. Press down on the brake pedal to engage the brakes. See page 30. Brake Fluid Inspect the brake syste m rou- tinely . Inspect the level of the brake fluid before each opera- tion.
82 MAINTENANCE Brakes Brake Inspection 1. Check the br ake system for fluid leaks. 2. Check the brake pedal for excessive travel or a spongy feel. 3. Check the friction pads for wear , damage and looseness. 4. Inspect the brake disc spline and pad wear surface for excessive wear .
83 MAINTENANCE Steering Wheel Inspection Check the steering wheel for s pecifie d freeplay and smooth op eration at the intervals outlined in the Period ic Maintenance Chart beginning on page 52. 1. Position the vehicle on a level surface. 2. Lightly turn the steering wheel left and right.
84 MAINTENANCE Seat Belts Inspect all three seat belts for proper operation before ea ch use of the vehicle. 1. Push the latch plate into the buck le until it clicks. The latch plate must slide smoothly in to the buckle. A click indicates that it's securely latched.
85 MAINTENANCE Tires Tire T read Depth Always replace tires when tread depth is worn to 1/8" (3 mm) or less. Axle and Wheel Nut T orque Specifications Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service.
86 MAINTENANCE Tires Wheel Removal 1. Stop the engine. Place the transm ission in gear . Engage the park brake. 2. Loosen the wheel nuts slightly . 3. Elevate the side of the vehicle by placing a suitable stand under the frame. 4. Remove the wheel nuts and washers.
87 MAINTENANCE Lights When servicing a halog en lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Headlight Lamp Replacement 1. Open the hood. 2. Unplug the headlamp from the wiring harness.
88 MAINTENANCE Lights Headlight Beam Adjustment 1. Place the vehicle on a level surface with the headlight approxi- mately 25 ft. (7.6 m) from a wall. 2. Measure the distance from the floo r to the center of the headlight and make a mark on the wall at the same height.
89 MAINTENANCE Lights Brake Lights When the brake pedal is depressed, the console brake light comes on. Check the brake ligh t before each ride. 1. T urn the ignition switch to the ON position. 2. Depress the brake pedal. The brak e light should come on after about 10mm (0.
90 MAINTENANCE Battery Y our vehicle may have either a sealed battery , which requires little maintenance, or a conventional battery . A sealed battery can be identi- fied by its flat covers on the top of the battery . A conventional battery has six filler caps on the top of the battery .
91 MAINTENANCE Battery Battery Removal 1. Open the hood. 2. On conventional batteries, remove the batte ry vent tube. 3. Disconnect the black (nega- tive) battery cable first. 4. Disconnect the red (positive) battery cable last. 5. Lift the battery out of the vehicle.
92 MAINTENANCE Battery Battery Installation Using a new battery that has not been fully char ged can damage the bat- tery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 94 before installing the battery .
93 MAINTENANCE Battery Battery Storage Whenever the vehicle is not used for a period of three month s or more, remove the battery from the vehicle, ensure that it's fully char ged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storag e and recharge as needed to maintain a full charge.
94 MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehi cle to prevent damage from leak- ing or spilled electrolyt e during charging. See page 91. 2. Charge the battery with a char ging output no larger than 1/10 of the battery’ s amp/hr rating.
95 MAINTENANCE Battery Battery Charging (Sealed Battery) NOTE: Always verify battery con dition before and 1-2 h ours after the end of charging. State of Charge V oltage Action Charge Time (Using constant cur rent charger @ standard amps specifie d on top of batt ery) 100% 12.
96 MAINTENANCE Cleaning and Storage W ashing the V ehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various comp onents. The best and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild soap and water .
97 MAINTENANCE Cleaning and Storage W ashing the V ehicle If a high pressure water system is u sed for cleaning (n ot recommended), exercise extreme caution.
98 MAINTENANCE Cleaning and Storage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, pre- serve wheel life and ensure a “lik e new” appearance for many years. NOTE: Chrome wheels exposed to road salt (or salt in the air in coasta l areas) are more susce ptible to corrosion if no t properly clean ed.
99 MAINTENANCE Cleaning and Storage Storage Tips Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 96. Stabilize the F uel 1. Fill the fuel tank. Add Polaris Carbon Clean Fue l T reatment or Polaris Fuel Stabilizer .
100 MAINTENANCE Cleaning and Storage Storage Tips Fog the Engine 1. Remove the sp ark plug and add 2 -3 tablespoons of Premiu m 4 Syn- thetic 0W40 engine oil. 2. Reinstall the spark plug. T orque to specification. See page 67. 3. Apply dielectric grease to the inside of the spark plug cap.
101 MAINTENANCE Removal from Storage 1. Check the battery electrolyte leve l and char ge the battery if neces- sary . Install it in the vehicle. Make sure the battery vent hose is routed properly and that it's not pinched or restricted in any way .
102 SPECIFICA TIONS RANGER 2X4 Gross V ehicle W eight 2500 lbs. (1 135 kg) Dry W eight 1 105 lbs. (501 kg) Overall Length 1 13 in. (282 cm) Overall W idth (box) 60 in. (152.4 cm) Overall W idth (tires) 58 in. (147.3 cm) Overall Height 75 in. (190.5 cm) Wheelbase 76 in.
103 SPECIFICA TIONS NOTE: See your Polaris dealer for jetting and clutching sp ecifications. RANGER 2X4 Lubrication System Dry Sump Engine Oil 0W/40 Driving System T ype PVT Shift T ype Single Lever (console) Gear Reduction - Low 8.71:1 Gear Reduction - Reverse 5.
104 SPECIFICA TIONS RANGER 4X4 Gross V ehicle W eight 2700 lbs. (1226 kg) Dry W eight 1 185 lbs. (537 kg) Overall Length 1 13 in. (282 cm) Overall W idth (box) 60 in. (152.4 cm) Overall W idth (tires) 58 in. (147.3 cm) Overall Height 75 in. (190.5 cm) Wheelbase 76 in.
105 SPECIFICA TIONS NOTE: See your Polaris dealer for jetting and clutching sp ecifications. RANGER 4X4 Lubrication System Dry Sump Engine Oil 0W/40 Driving System T ype PVT Shift T ype Single Lever (console) Gear Reduction - Low 8.71:1 Gear Reduction - Reverse 5.
106 POL ARIS PRODUCTS Pa rt N u m b e r Description Engine Lubr icant 2870791 Fogging Oil (12 oz. Aerosol) 2871281 Pre mium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (qt.) 2871844 Pre mium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (gal.) Gearcase / T ransmission Lubricants 2873602 Pre mium AGL Synthetic Gearcase Lubricant (qt.
107 TROUBLESHOOTING Drive Belt W ear/Burn Possible Cause Solution Driving onto a pickup or tall trailer in high range Use low range during loading. Starting out going up a steep incl ine Use low range. See wa rnings on page 38. Driving at low RPM or ground speed (3-7 MPH) Drive at a higher speed or us e low range more frequently .
108 TROUBLESHOOTING Engine Doesn't T urn Over Engine T urns Over , F ails to Start Engine Backfires Possible Cause Solution Low battery voltage Recharge the battery to 12.
109 TROUBLESHOOTING Engine Pings or Knocks Engine Runs Irregularl y , Stalls or Misfires Possible Cause Solution Poor quality or low octane fu el Replace with recommended fuel Incorrect ignition timin.
110 TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Solution Out of fuel Refuel Kinked or plugged fuel vent line Inspect and replace Overuse of choke Inspect, cl ea n and/or replace spark p.
111 WA RRANTY LIMITED WARRANTY Polaris Sales Inc., 2100 Highway 55, Me dina, MN 55340, gives a SIX MONTH LIM- ITED W ARRANTY on all components of the Polaris RANGER against defects in mate- rial or workmanship. Polari s also gives a one year lim ited warranty on the final drive chain for failure due to defects.
112 W ARRANTY LIMIT A TIONS OF WARR ANTIES AND REMEDIE S ALL IMPLIED W ARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED W A RRANTIES OF MERCHANT ABILITY AND FITNESS FOR A P AR- TICULAR PURPOSE) ARE LIMITED IN DURA TION TO THE ABOVE SIX MONTH W ARRANTY P ERIOD.
113 WA RRANTY Exported V ehicles EXCEP T WHERE SPECIFICALL Y REQUIRED BY LA W , THERE IS NO W AR- RANTY OR SER VICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTR Y OF THE SELLING DEALER'S AUTHORIZED LOCA- TION. This policy does not apply to vehicles that have received authorization for export from Polaris Industries.
114 W ARRANTY U.S.A. EP A Emissions Limited Warranty This All T errain V ehicle (A TV) or Off Road Utilit y V ehicle (ORUV) emissions limited warranty is in additi on to the Polaris st andard limited warrant y for this vehicle.
115 WA RRANTY California Emission Control W arranty Statement Y our W arranty Rights and Obligations The California Air Resources Board and Polaris Industries Inc.
116 W ARRANTY California Emission Control W arranty Statement Limited W arranty California Only POLARIS warrants to the owner of 2005 and la ter LSI engines that the LSI engine (1) has been designed, .
117 WA RRANTY California Emission Control W arranty Statement Emission-Related P arts Covered Under This W arranty (1) Fuel Metering System (i) Carburetor and internal parts (and/or pr essure regulator or fu el injection system). (ii) Air/fuel ratio feedback an d control system, if applicable.
118 W ARRANTY California Emission Control W arranty Statement What is Not Covered Under This W arranty This warranty does not cover a ny emission-related part whic h malfunctions, fails or is damaged due to altera tions and/or modifications such as changing, adding or removing parts.
119 WA RRANTY California Emission Control W arranty Statement NOTE: X More often under severe use, such as dirty or wet conditions. Q Due to the nature of these adjustments, it is recomme nded that an authorized Polaris dealer perform service. Do not attempt to pe rform this work unless you are familiar with mechanical repair .
120 W ARRANTY California Emission Control W arranty Statement Repair and Replacement of Emission-Related P arts It is recommended that only LS I engine replacement parts, which have been authorized and approved by POLARIS, shoul d be used in the performan ce of any warranty mainte- nance or repairs of emission-re lated parts.
121 MAINTENANCE L OG Use the following chart to r ecord periodic maintenance. DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMEN TS.
122 MAINTENANCE L OG DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS.
123 INDEX A Adding Coolant . . . . . . . . . . . . . . . . . 69 Adjustment Headlight Beam . . . . . . . . . . . . 88 Park Brake. . . . . . . . . . . . . . . . . 82 Rear Spring . . . . . . . . . . . . . . . . 83 Rear Suspension . . . . . . . . . . . . 83 Throttle Free play.
124 INDEX E Electromagnet ic Interference . . . . . . 51 Emission Control, Crankcase. . . . . . 51 Emission Control, Exhaust . . . . . . . 51 Emission Cont rol, Noise . . . . . . . . . 51 Emissions Li mited Warranty . . . . . 114 Engine Fogging . . . .
125 INDEX M Main Gearcase Lubrication . . . . . . . . . . . . . . . . 63 Oil Change . . . . . . . . . . . . . . . . 64 Oil Check . . . . . . . . . . . . . . . . . 63 Maintenance Log . . . . . . . . . . 121-122 Maintenance, Periodic . . . . . . . . 52-56 Modifications .
126 INDEX S Storage . . . . . . . . . . . . . . . . . . . . 96-100 Storage and I nspection. . . . . . . . . . . 99 Storage and Lubricatio n. . . . . . . . . . 99 Storage Area . . . . . . . . . . . . . . . . . . . . 100 Battery . . . . . . . . . . . . .
Een belangrijk punt na aankoop van elk apparaat Polaris 500 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Polaris 500 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Polaris 500 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Polaris 500 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Polaris 500 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Polaris 500 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Polaris 500 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Polaris 500 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
