Gebruiksaanwijzing /service van het product SB1040 van de fabrikant Southbend
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Hundr eds of Thousands of Lathes Sold W ith a T radition of Q uality Since 1906! Copyright © September , 2010 F or Machines Mfg. Since 8/09 MODE L SB1 040 - SI NG LE-P HA SE MODE L SB1 04 1 - T HREE .
Customer Ser vice We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us.
T able of Contents OP E RA TION .................................................................... 22 Operation Overview ........................................... 22 Controls .............................................................. 23 Blade Selection .
SE RVI C E........................................................................... 41 Blade Tracking ................................................... 41 Table Calibration ............................................... 41 Guide Post Alignment...
INTRODUCT ION F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -3- I N TRODUCT ION Ab out T his Mac hine Capabilities This 18" Metal-Cutting Bandsaw allows you to make exterior and interior contoured or straight cuts.
-4- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 I N TRODUCT ION Identification Grinder V ariable Speed Handwheel W elding Area W ork Lamp Blade T ension Handwheel Air Blower Electr.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -5- I N TRODUCT ION Mac hine Specifications 0RGHO6% 6RXWK%HQG9HUWLFDO%DQGVDZ3+ 2TQFWEV&.
-6- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 I N TRODUCT ION )TKPFGT 6[RG.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -7- I N TRODUCT ION / F N 5$ 2 H 0RGHO6% 6RXWK%HQG9HUWLFDO%DQGVDZ3+ 2TQF.
-8- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 I N TRODUCT ION /CKP5RGEKHKECVKQPU 1RGTCVKQP+PHQ $NCFG5RGGFU.
S AFETY F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -9- S A FETY Underst anding Risks of Mac hiner y Operating all machinery and machining equipment can be dangerous or relatively saf.
-10 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 S A FETY 5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -1 1- S A FETY Additional Met al Cutting Bandsaw Safety 7. M agnesium Fire Hazard: Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting fluid or overheating the material could lead to an extremely hot fire that is difficult to extinguish.
PREP A RA TI ON -1 2 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 PREP A R A T IO N Preparation Over view T hings Y ou'll Need During the setup process, operation, and mainten.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -1 3 - PREP A R A T IO N Power Supply Requirements Elec trocution or fir e ma y occur if machine is not correc tly grounded and attache d to the power supply. Use a qualified elec tric ian to ensure a safe powe r c onn ec t i on .
-14 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 PREP A R A T IO N S B10 41 Circuit Requirements Nominal Voltage ......................................... 220V Cycle ............................................................. 60 Hz Phase .
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -1 5 - PREP A R A T IO N Unpac king This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice.
-16 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 PREP A R A T IO N The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The benefit of this rust preventative is that it works very well.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -17- PREP A R A T IO N Minimum 30" Wall 41" 22" 9" = P ower connection Keep Area Clear Figure 6 . Clearances. W eight Load Refer to the Machine Specifications for the weight of your machine.
-1 8 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 PREP A R A T IO N L ifting & Moving Make sure the lifting eye shown in Figure 7 is completely threaded into the headstock, then lift the machine off the pallet and onto a suitable location using the lifting eye .
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -1 9 - PREP A R A T IO N Assembly This machine comes pre-assembled from the factory. However, tension has been removed from the blade for shipping purposes. Before operating the machine for the first time, you MUST make sure the blade is properly tensioned.
-2 0 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 PREP A R A T IO N Power Connection Elec trocution or fir e may occur if machine is ungrounded, incorr ect ly connec te d to power , or connec te d to an under sized circuit . Use a quali fied elec tric ian to ensure a safe powe r c onn ec ti on .
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -21 - PREP A R A T IO N T est Run After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation.
OPE RA TION -22 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION Operation Over view T o complete a typical operation, the operator does the following: 1. Examines the workpiece to make sure it is suitable for cutting. 2. Checks to make sure blade tension is correct, and the blade guides are positioned correctly.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -2 3 - OP E RA TION Controls Refer to Figures 10 – 12 and the following descriptions to become familiar with the basic controls of this machine. A. Motor L ight: Lights when the ON button is pressed and there is power to the machine.
-2 4 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics. Blade T erminology A. Ker f : The amount of material removed by the blade during cutting.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -2 5 - OP E RA TION T ooth Set Three common tooth sets are alternate, wavy, and raker (see Figure 15 ).
-2 6 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION Blade Pitc h (TP I) The chart below is a basic starting point for choosing teeth per inch (TPI) for variable pitch blades and standard raker set bi-metal blades/ HSS blades.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -27- OP E RA TION Blade Changes T o replace the blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Open the upper and lower wheel doors, release tension on the blade, and move the blade guides away from the blade.
-2 8 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION Blade Breakage Blade Care & Break- In Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades must endure.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -2 9 - OP E RA TION Figure 19. Dry cutting blade speed chart. Copper Alloy 229~482 (70) (147) 203~213 (62) (65) 85-203 (26) (62) 220 (67) 2.
-30- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION Positioning Guide Post The guide post assembly is used for two purposes: 1) To properly position the blade guard to pro.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -3 1 - OP E RA TION 5. Position the blade guides so that they are approximately 1 ⁄ 16 " behind the tooth gullets (see Figure 24 ), then re-tighten the blade guide bracket cap screw. Blade Guide 1 ⁄ 16 " Figure 24.
-3 2- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION T o tilt the t able for ward or b ac kward: 1. DISCONNECT BANDSAW FROM POWER! 2. Use a 6mm hex wrench to loosen both sets of cap screws on the two feed angle tilt scale brackets (see Figure 27) .
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -33- OP E RA TION Note: To make a proper blade weld, the ends of the blade must be evenly butted together during the welding process. If necessary, use the grinder to square up the ends or remove any teeth that are in the welding zone (see Figures 29–30 ).
-34- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION 11. Inspect the weld. The welded joint should be even across the width of the blade with no gaps (see Figure 34 ). Corr ect Not Corr ect Not Corr ect Figure 34 . Blade welded joint e xamples.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -35- OP E RA TION 17 . Re-clamp the blade in the welding clamps with the joint centered, then repeat the annealing process twice more. Each time gradually reduce the amount of time you anneal the weld.
-36- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 OP E RA TION Circle Cutting Jig The Model SB1040/SB1041 includes a jig that attaches to the guide post to provide an easy and accurate method for cutting circular shapes. The jig is capable of adjusting to fit a variety of workpiece dimensions and radii.
MAI NTE NANC E F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -3 7 - MAI NTE NAN C E Maintenance Sc hedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
-38- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 MAI NTE NAN C E If the table becomes difficult to tilt, position it so that you can brush a thin coat of multi-purpose grease on the trunnion sliding surfaces (see Figure 42 ), then move the table back and forth to distribute.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -39- MAI NTE NAN C E V- Belts To ensure optimum power transfer from the motor to the blade, the V-belts must be in good condition and operate under proper tension. Check V-belt tension at least every three months—more often if the bandsaw is used daily.
-4 0- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 MAI NTE NAN C E Mac hine Storage All machinery will develop serious rust problems and corrosion damage if it is not properly prepared for storage. If decommissioning this machine, use the steps in this section to ensure that it remains in good condition.
SE RVI C E F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -4 1 - S E RVI C E Blade T rac king A blade that is tracking correctly runs cooler, reduces wear-and-tear on the machine, and increases cutting performance. When tracking correctly, the blade rides next to, but not against, the wheel flange.
-4 2- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 S E RVI C E 5. Tilt the table until the blade and table top are perpendicular, then tighten the trunnion cap screws. 6. Loosen the scale pointer for the cut angle scale (on the trunnion) and point it to zero.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -4 3- S E RVI C E Bevel Gear Bac klash During the life of the machine, the variable speed handwheel may develop extra backlash due to normal wear of the bevel gears. If this lash becomes unacceptable, use this procedure to reduce the backlash.
TROUBLESHOOT I NG -44- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 T ROU B LESHOO T I NG If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not start.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -4 5- T ROU B LESHOO T I NG Symptom Possible Cause Possible Solution Machine stalls or slows when operating. 1 . Too much pressure when feeding workpiece. 1 . Reduce pressure when feeding workpiece.
-4 6- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 T ROU B LESHOO T I NG Handwheel has excessive backlash, endplay, binds, or is difficult to move. 1 . Leadscrew is dirty or lacks proper lubrication. 1 . Clean and lubricate the leadscrew (see Page 38 ).
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -4 7 - T ROU B LESHOO T I NG Symptom Possible Cause Possible Solution Blade tracks incorrectly, or comes off wheels. 1 . Feed rate is too fast. 1 . Reduce feed rate, or decrease blade TPI. 2.
ELECTRICAL -48- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 E LECT R ICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -4 9- E LECT R ICAL W iring Over view WE LD I NG U N IT MO T OR WE LD E R’S LA M P CON TROL P A NEL A B FPM DIS PLA Y B C C E F G G F D E LE CTR I CAL P A NEL E WO R K LA M P A D May Represent Multiple Wires * See Page 50 and Figure 54 .
-5 0 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 E LECT R ICAL S B10 4 0/S B10 41 Control Panel/W elding Unit 220V T ransformer 115/230V 2K V A Y a Chang Electric ON OFF Annealing.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -5 1 - E LECT R ICAL 1 2 3 4 12 3 4 56 7 89 1 0 1 1 1 2 R R R 1 2 2 U U 1 W W 2 4 4 4 4 R T 2 2 2 3 3 4 R T 3 A1 1 L1 2T1 400 C16 95 T est Reset 2T1 4T2 6T3 96 97 98 4T2 6T3 14N O 3L2 5L3 13N O A2 T RA NSFORMER Class: B Capacity: 110V A 1-Ph 5 0/60Hz Primary V oltage: 0V/110V/220V 5.
-5 2- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 E LECT R ICAL 1 2 3 4 12 3 4 56 7 89 1 0 1 1 1 2 R 1 2 2 U U 1 W W 2 4 4 4 4 T 2 2 2 3 3 4 R T 3 A1 1 L1 2T1 400 C16 95 T est Reset 2T1 4T2 6T3 96 97 98 4T2 6T3 14N O 3L2 5L3 13N O A2 T RA NSFORMER Class: B Capacity: 110V A 1-Ph 5 0/60Hz Primary V oltage: 0V/110V/220V 5.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -5 3- E LECT R ICAL 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 1 U U 1 V V W W 4 4 4 4 2 2 3 3 4 R T 3 A1 1 L1 2T1 400 C09 95 T est Reset 2T1 4T2 6T3 96 97 98 4T2 6T3 14N O 3L2 5L3 13N O A2 3.
-54- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 E LECT R ICAL Figure 53. Motor and FP M sensor . Figure 54 . Control Panel, FP M Display & W elder's Lamp.
P ARTS F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -5 5- P ARTS Bottom F rame 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 .
-5 6 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 P ARTS Bottom F rame Par ts L ist REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 1 PSB1040001 BOTTOM RE A R VENTED COVER 24 PLW03M LOCK W A SHER 6MM 2 PB0 7 M HEX BOLT M8-1.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -5 7 - P ARTS Drivetrain 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 124-1 124-2 124-3 .
-5 8 - F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 P ARTS Drive T rain Par ts L ist REF P A RT # DESC RI PTI ON REF P A RT # DESC RI PTI ON 101 PSB1040101 A IR HOSE 13 5 PSB104013 5 PULLEY PL A TE SUPPORT A RM 102 PSB1040102 A IR HOSE CONNECTOR 136 PFH0 5 MF L A T HD SCR M 5 -.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -5 9- P ARTS T op F rame 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 22.
-60- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 P ARTS T op F rame Par ts L ist REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 201 PC A P40M C A P SCREW M8-1.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -6 1 - P ARTS T able REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 301 PSB1040301 T A BLE 31 7 PC A P 7 2M C A P SCREW M10-1. 5 X 30 302 PC A P0 5 MC A P SCREW M8-1.2 5 X 5 0 318 PS40M PHLP HD SCR M 5 -.
-6 2- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 P ARTS W elding St ation & Control Panel 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 42.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -6 3- P ARTS W elding St ation & Control Panel Par ts L ist REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 401 PN01M HEX NUT.
-6 4- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 P ARTS Digit al T ac hometer System 501 502 503 504 505 506 507 508 509 REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 5 01 PN03M HEX NUT M8-1.2 55 06 PW03M FL A T W A SHER 6MM 5 02 PS16M PHLP HD SCR M8-1.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -6 5- P ARTS Electrical Cabinet 601 602 603 604 605 606 REF P A RT # DE SCR IPT IO N REF P A RT # DE SCR IPT IO N 601 PSB1040601 ELECTRIC A.
-6 6- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 P ARTS 611 612 613 613 613 613 613 614 614 614 615 615 616 617 618 619 620 621 621 622 623 624 625 626 Circle Cutting Jig REF P A RT # DE SCR IP TIO N REF P A RT # DE SCR IP TIO N 611 PC A P31M C A P SCREW M8-1.
F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -6 7 - W AR R ANT Y Made in Taiwan to South Bend Specifications Motor: 1HP , 220V, 3-Phase Amps: 3A Blade Width Range: 1/8"–5/8".
-6 8- F or Machines Mfg . Since 8 / 0 9 M ode l SB 1 040 / SB 1 04 1 NO T ES.
W AR R ANTY & R ETU R N S F or Machines Mfg . Since 8 / 09 Mod el SB 1 040 / SB 1 04 1 -6 9- W AR R ANT Y This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase.
Printed In T aiwan #JB13203.
Een belangrijk punt na aankoop van elk apparaat Southbend SB1040 (of zelfs voordat je het koopt) is om de handleiding te lezen. Dit moeten wij doen vanwege een paar simpele redenen:
Als u nog geen Southbend SB1040 heb gekocht dan nu is een goed moment om kennis te maken met de basisgegevens van het product. Eerst kijk dan naar de eerste pagina\'s van de handleiding, die je hierboven vindt. Je moet daar de belangrijkste technische gegevens Southbend SB1040 vinden. Op dit manier kan je controleren of het apparaat aan jouw behoeften voldoet. Op de volgende pagina's van de handleiding Southbend SB1040 leer je over alle kenmerken van het product en krijg je informatie over de werking. De informatie die je over Southbend SB1040 krijgt, zal je zeker helpen om een besluit over de aankoop te nemen.
In een situatie waarin je al een beziter van Southbend SB1040 bent, maar toch heb je de instructies niet gelezen, moet je het doen voor de hierboven beschreven redenen. Je zult dan weten of je goed de alle beschikbare functies heb gebruikt, en of je fouten heb gemaakt die het leven van de Southbend SB1040 kunnen verkorten.
Maar de belangrijkste taak van de handleiding is om de gebruiker bij het oplossen van problemen te helpen met Southbend SB1040 . Bijna altijd, zal je daar het vinden Troubleshooting met de meest voorkomende storingen en defecten #MANUAl# samen met de instructies over hun opplosinge. Zelfs als je zelf niet kan om het probleem op te lossen, zal de instructie je de weg wijzen naar verdere andere procedure, bijv. door contact met de klantenservice of het dichtstbijzijnde servicecentrum.
